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FMC Technologies Smith Meter AccuLoad II Operator's Manual

Electronic preset delivery system seq
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See also: Operator's Manual
Electronic Preset Delivery System
Smith Meter Inc.
AccuLoad II -SEQ
T M
T M
T M
T M
T M
An FMC Corporation subsidiary
Operator Guide
Issue/Rev. 0.4 (5/96)
Bulletin MN06053
Smith Meter Inc. The Most Trusted Name In Measurement

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Summary of Contents for FMC Technologies Smith Meter AccuLoad II

  • Page 1 Electronic Preset Delivery System Smith Meter Inc. AccuLoad II -SEQ An FMC Corporation subsidiary Operator Guide Issue/Rev. 0.4 (5/96) Bulletin MN06053 Smith Meter Inc. The Most Trusted Name In Measurement...

  • Page 2: Table Of Contents

    Table of Contents Section I - Introduction ............................1 Product Description ............................1 How To Use This Manual...........................2 Before Beginning Operations..........................3 Section 2 - Operations ............................4 Run Mode..............................4 Keypad Functions ............................4 Overview..............................5 Meter Position Disabled/Not Installed ......................5 Remote Start/Stop ............................5 Quad OPV ..............................6 Additive Monitoring............................6 Master/Slave Communications (Rev.
  • Page 3 28 - Injector #6 Rate ..........................18 29 - Injector #7 Rate ..........................18 50, 51, 52, 53, 54, 55 - Communications Diagnostics ................. 18 Dynamic Display Reference (Products) ......................18 00 - Temperature ............................18 01 - API ..............................18 02 - Reference Density ..........................
  • Page 4 26 - Load Average Temperature (Recipe) ....................22 27 - Load Average Temperature (Product 1) ....................22 28 - Load Average Temperature (Product 2) ....................23 29 - Load Average Temperature (Product 3) ....................23 30 - Load Average Temperature (Product 4) ....................23 31 - Additive 1 Batch Totals ........................
  • Page 5 Numeric Data............................. 32 Options ..............................32 Alphanumeric Data............................. 32 Viewing the Help Messages ..........................34 Section 5 - Program Codes..........................35 Program Codes............................... 35 System Configuration Directory......................... 35 Section 6 - Index .............................. 48 Section 7 - Related Publications........................52...

  • Page 6: Section I - Introduction

    Section 1 - Introduction Product Description • Current CTL The Smith AccuLoad II Sequential Blender is a four • Current CPL component microprocessor-based electronic • Current Density preset/blending delivery system designed • Current Raw Transaction Totals sequentially control the loading of up to four petroleum •...

  • Page 7: How To Use This Manual

    Section 1 - Introduction Significant communication capability is available from Valve which will provide low flow start and multi- the standard AccuLoad II. The instrument is stage shut-down. programmable for Polling, Polling and Authorization or • complete Remote Control via communications. The Up to four product block valves can be controlled EIA-232 communication port can be used to multi-drop (opened and closed) and sequenced by the...

  • Page 8: Before Beginning Operations

    Section 1 - Introduction "Program Codes Section" gives an outline description programmable in either the Program or Weights and of each program code available in the instrument. For Measures Protection Mode. Any program code with a a brief description of each code, the information or second digit of nine has a special high-security options required for each code, and a place to record protection.

  • Page 9: Section 2 - Operations

    Section 2 - Operations Run Mode All preset and control operations can be performed either locally through keypad through This is the normal driver controlled mode of operation communications. The operation described in this where a preset volume of product is preset into section is based on AccuLoad II being operated locally AccuLoad II.

  • Page 10: Overview

    Section 2 - Operations Overview Directory) before the operator can restart the batch. Once the time-out has been reached, the display will The "RUN" Mode for each preset position permits the then read: operator to select the recipe, the preset volume and start the preset volume or to observe the dynamic Press Start to Continue variables such as flow rate, temperature, volume...

  • Page 11: Quad Opv

    Section 2 - Operations pressed. (See the Installation Manual MN06037 for jumper positioning). The AccuLoad II communications package has also been designed with a pass-through communications Quad OPV mode. In this mode of operation the supervisory computer can talk to the Additive Injector System The optional Quad OPV is a hardware option that through the communication lines that have been run to provides one additional dc output for each preset...

  • Page 12: Standby Mode

    Section 2 - Operations Where: displayed in step 4 are correct press ‘ENTER’. The display will light up momentarily and then go to Midgrade = The programmed recipe name. the preset display. The recipe number selected by the operator. Midgrade If the correct product is displayed press ‘ENTER’.

  • Page 13: Automated Proving Mode (Rev. 12 And Above Firmware)

    Section 2 - Operations Zero for auto injectors where the additives Automated Proving Mode (Rev. 12 and above that are programmed in the AccuLoad II will firmware automatically be selected for each batch. A feature has been added to the AccuLoad II-SEQ firmware that provides an automated proving mode of One for manual injectors at the beginning of operation.
  • Page 14 Section 2 - Operations Next, the AccuLoad II will display the select When the batch has completed, the AccuLoad recipe prompt. remote control II will prompt for the actual prover volume. communications mode, only those recipes Enter the prover volume and press ’ENTER’. allocated will be available for selection.

  • Page 15: Local Ticket Printer

    Section 2 - Operations 15. The AccuLoad II will then average all meter Note: This prompt is programmable in the 800 Systems Directory. factors in the buffer (up to six of them). If the ticket has been inserted before the ’SET’ button average meter factor will be displayed.
  • Page 16 Section 2 - Operations Preset Batch Volume exceeds the will alternate with: 11000 Gal<Gst 60F 88000 Maximum Permitted. Press if the current correction being applied to the delivery is CLEAR TO CONTINUE Gross at Standard Temperature and the programmed reference temperature is 60 degrees Fahrenheit. When product being...

  • Page 17: Remote Ticket Printer

    Section 2 - Operations (i.e., code 206 is programmed for 10 seconds) when After ‘START’ is pressed the batch will continue from the 10 seconds have elapsed the display will alternate the point of the power failure. between the preset display: The operator can print a ticket for either a single or a multiple batch transaction.

  • Page 18: Section 3 - Dynamic Displays

    Section 3 - Dynamic Displays Dynamic Displays Number of Directory Description Digits for Number This section describes informational displays which Entry can be viewed while in the Run Mode. These displays are "dynamic" in the sense that the System displayed values reflect current actual conditions Product #1 and will continuously update while being viewed.

  • Page 19: Section 4 - Program Mode

    Section 4 - Program Mode Keypad Functions To select a dynamic display for the current system conditions (i.e., 000) press ’ENTER The pushbuttons on the keypad perform the following 000’. functions when accessing the dynamic displays: 8:56:35 AM 8-26-90 KeyDescription ’0’...

  • Page 20: Dynamic Display Reference (System)

    Section 4 - Program Mode To select a dynamic display from a recipe (i.e., To select a dynamic display from a batch (i.e., 50202) press ’ENTER 50202’. The dynamic 6202) press ’ENTER 6202’. The dynamic display being displayed is ROM Recipe 02. display being displayed is from batch number 2.

  • Page 21: Flow Rate (Units/Hr)

    Section 4 - Program Mode Where: Hi = High Flow 06 - Current Product Lo = Low Flow Mn = Minimum Flow The product that is currently being loaded will be Q1 = Step 1 of shut-down displayed. Q2 = Step 2 of shut-down Q3 = Step 3 of shut-down Line Prod = Regular 02 - Flow Rate (Units/Hr)

  • Page 22: Density

    Section 4 - Program Mode 12 - Density 19 - Injector #6 Volume The current density of the requested product being The Additive Injector #6 transaction volume that is used will be displayed. currently being loaded will be displayed. Density Inj6 Total 10.950 13 - Valve Position...

  • Page 23: Injector #2 Rate

    Section 4 - Program Mode 24 - Injector #2 Rate* 29 - Injector #7 Rate* The current programmed additive pulse rate for end of The current programmed additive pulse rate for end of batch stopping of the additive pulse output #2 and the batch stopping of the additive pulse output #7 and the recalculated additive pulse output for shutting down at recalculated additive pulse output for shutting down at...

  • Page 24: Relative Density

    Section 4 - Program Mode 03 - Relative Density 09 - Net Non-resettable Totals The current Relative Density of the product requested The Net non-resettable totals for the product being used will be displayed. requested will be displayed. Rel Density .9346 Net Totals 000008388...

  • Page 25: Gross @ Standard Temperature Volume

    Section 4 - Program Mode 16 - Gross @ Standard Temperature Volume 03 - Net Non-resettable Totals The Gross @ Standard Temperature compensated The net non-resettable totals for the recipe selected volume that is currently being loaded of the product will be displayed.

  • Page 26: Net Batch Totals

    Section 4 - Program Mode 04 - Net Batch Totals 10 - Mass Batch Totals (Product 1) The net totals for the recipe requested for that batch The mass totals for product 1 of the recipe requested will be displayed. for that batch will be displayed.

  • Page 27: Load Average Temperature (Recipe)

    Section 4 - Program Mode 16 - Raw Batch Totals (Product 3) 22 - Gross Batch Totals (Product 4) The raw totals for product 3 of the recipe requested for The gross totals for product 4 of the recipe requested that batch will be displayed.

  • Page 28: Load Average Temperature (Product 2)

    Section 4 - Program Mode 28 - Load Average Temperature (Product 2) 35 - Additive 5 Batch Totals The load average temperature for product 2 of the The totals for additive 5 of the recipe requested for recipe requested for that batch will be displayed. that batch will be displayed.

  • Page 29: Net Transaction Totals (Product 1)

    Section 4 - Program Mode 03 - Net Transaction Totals (Product 1) 10 - Raw Transaction Totals (Product 3) The net totals for the last transaction will be displayed. The raw totals for the last transaction will be displayed. Net Trans P1 Raw Trans P3 800.24 04 - Mass Transaction Totals (Product 1)

  • Page 30: Gross At Standard Temperature Transaction Totals (Product 4)

    Section 4 - Program Mode 17 - Gross at Standard Temperature Transaction 24 - Additive Injector 1 Transaction Totals Totals (Product 4) The totals for additive injector 1 for the last transaction The gross at standard temperature totals for the last will be displayed.

  • Page 31: Keypad Data Entry

    Section 4 - Program Mode parameter under this protection will consist of the Keypad Data Entry following: All programming information is entered via the keypad 1. The Program Contact is closed. or through communications. This document will describe information being entered via the keypad. 2.
  • Page 32 Section 4 - Program Mode ’ENTER’ Used to enter the Program Mode security EXAMPLE access code, to enter the subdirectory, to enter program data and for exiting the Program Mode. Where: 1 = Subdirectory = Code Protection ’START’ Not used in the Program Mode. = Number ’SET’...

  • Page 33: Entry To Main Directories

    Section 4 - Program Mode Note: If an incorrect access code was entered, the following prompt Entry to Main Directories will appear: 1. Close the Program Mode Contact (unless already permanently wired closed). This will provide the ** Error Press Clear ** first step for access to program codes with a second digit of zero through three.

  • Page 34: Specific Subdirectory Selection

    Section 4 - Program Mode Specific Subdirectory Selection 1. The following prompt is displayed when entry is made into one of the main directories: To enter the directory using its three digit program code, the following steps must be observed. Enter Dir or Program # The following prompt is displayed when entry is made into the Program Mode:...

  • Page 35: Program Code Selection

    Section 4 - Program Mode 3. Press ’ENTER’. 8. Press ’ENTER’. 200 Flow Control Dir 0100 Low Flow Amount Program Code Selection Note: If a code that is currently unassigned (e.g. ’135’ Systems Directory) is entered, the following prompt will appear: Once in the Program Mode, the codes can be accessed either by the three digit number, going to the 135 Invalid Program Code...

  • Page 36: Sequential Code Selection

    Section 4 - Program Mode 7. Enter the second and third digit of the code Press ’SET’. required (i.e., 05). 140 0 Weights & Measures Enter Program 05 Note: If ’SET’ is pressed and held AccuLoad II will scroll through the program codes.

  • Page 37: Changing Program Code Parameters

    Section 4 - Program Mode Options Changing Program Code Parameters The codes that have a number of options (i.e., 1, 2, 3, The program codes represent parameters that can be etc.,) are changed by entering the number that changed to either enhance the performance of correlates to the option that is required for the AccuLoad II or can be changed because of application application.
  • Page 38 Section 4 - Program Mode Description 5. Press "3" to decrement the character. ‘ENTER’ Enters the data into the instrument's 180 Z< = Prod Msg memory. "1" Positions the cursor so that it is pointing at 6. Repeat step 5 until the desired letter is displayed the character to be changed or added.

  • Page 39: Viewing The Help Messages

    Section 4 - Program Mode 14. Repeat step 13 until the desired letter is displayed EXAMPLE: To view the Help Message for program "l". code 301 (Transaction Control - Systems Directory). 1. View the contents of code 301 via one of the methods previously described.

  • Page 40: Section 5 - Program Codes

    Section 5 - Program Codes Program Codes This table lists all the program codes that are found in lists all the program codes that are found in the the Program Mode of the AccuLoad II Sequential Program Mode of the AccuLoad II-SEQ. If more Blender operating with the SEQ firmware.
  • Page 41 Section 5 - Program Codes Code Description Product 3 Alarm Check/Reset Product 4 Alarm Check/Reset Recipe Alarm Check/Reset Transaction Alarm Ready Mode Alarms Set Time Set Date Dynamic Display Time-out 112-139 Unassigned at Present Protection of Program Codes 180-189 Local Mode Alarm Clearing Decimal or Comma Selection Alarm Relay Run &...
  • Page 42 Section 5 - Program Codes Code Description Overrun Alarm Limit Start Delay After Stop Pump Relay Time Delay Valve Delay to Open PT/VF Time Delay Flow Control Valve Zero Flow Alarm Note: Applies to SEQ-11 and above firmware. 212-239 Unassigned at Present Protection of Program Codes 280-289 Flow Control Valve Security 242-279...
  • Page 43 Section 5 - Program Codes Code Description Printer 1 Output Resolution Printer 2 Registration Printer 2 Output Resolution Display Resolution Input Resolution Proving Modes Proving Output Proving Output Units Blend Tolerance (Percentage) Blend Tolerance (Volume) Blend Correction Recipes Per Transaction Auto Proving Select Note: This code applies to SEQ Rev.
  • Page 44 Section 5 - Program Codes Code Description System Pressure Directory 501-539 Unassigned at Present Protection of Program Codes 580-589 Pressure Units Minimum Pressure Units Maximum Pressure Units 544-599 Unassigned at Present System Read Only Directory Injector 1 Non-resettable Totals Injector 2 Non-resettable Totals Injector 3 Non-resettable Totals Injector 4 Non-resettable Totals Injector 5 Non-resettable Totals...
  • Page 45 Section 5 - Program Codes Code Description Printer Output Message #5 Prompt Message #1 Prompt Message #2 Prompt Message #3 Prompt Message #4 Prompt Message #5 Meter ID Print Summary Delivery Report 723-739 Unassigned at Present Protection of Program Codes 780-789 Communication Link Programming Communications Time-out Communications Alarm Mode...
  • Page 46 Section 5 - Program Codes Code Description Additive 3 Address Note: This code applies to SEQ Rev. 13 and above firmware. Additive 4 Address Note: This code applies to SEQ Rev. 13 and above firmware. Additive 5 Address Note: This code applies to SEQ Rev. 13 and above firmware. Additive 6 Address Note: This code applies to SEQ Rev.
  • Page 47 Section 5 - Program Codes Code Description Additive Injector #2 Volume Additive Injector #3 Feedback Additive Injector #3 Volume Additive Injector #4 Feedback Additive Injector #4 Volume Additive Injector #5 Feedback Additive Injector #5 Volume Additive Injector #6 Feedback Additive Injector #6 Volume Additive Injector #7 Feedback Additive Injector #7 Volume Injector Units...
  • Page 48 Section 5 - Program Codes Code Description Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Unassigned at Present Diagnostic Calibration Event Counter Note: This code applies to SEQ-14 and above firmware. Diagnostic Configuration Event Counter Note: This code applies to SEQ-14 and above firmware. 914-939 Unassigned at Present Protection of Program Codes 980-989...
  • Page 49 Section 5 - Program Codes Code Description Clear Configurable Report Note: AccuLoad II-SEQ Rev. 08 and above firmware. 959-990 Unassigned at Present Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Copies Codes (Side 1 to Side 2) Programs EEPROM/Default Parameters MN06053 Rev. 0.4 5/96...
  • Page 50 Section 5 - Program Codes Product Program Codes Code Description Product General Purpose Directory 101-139 Unassigned at Present Protection of Program Codes 180-189 Product Selection 142-179 Unassigned at Present Product Message 181-199 Unassigned at Present Product Flow Control Directory Excess Flow Rate Minimum Flow Rate Block Valve Type First High Flow Rate...
  • Page 51 Section 5 - Program Codes Code Description Flow Rate for Meter Factor #3 Meter Factor #3 Flow Rate for Meter Factor #4 Meter Factor #4 Meter Factor % Change/Deg. Meter Factor Reference Temperature 351-389 Unassigned at Present Master Meter Factor Linearized Factor Deviation Meter Factor Variation 393-399...
  • Page 52 Section 5 - Program Codes Code Description Low Product Vapor Pressure (P1) Temperature Middle Vapor Pressure (P2) Middle Product Vapor Pressure (P2) Temperature High Vapor Pressure (P3) High Product Vapor Pressure (P3) Temperature Maintenance Pressure 550-599 Unassigned at Present Read Only Directory Raw Non-resettable Totals Gross Non-resettable Totals Gross at Standard Temp.

  • Page 53: Section 6 - Index

    Section 5 - Program Codes Recipe Program Codes Code Description __00 Blend Recipe #__ Directory __01 Blend Recipe __02 Blend Recipe Name __03 Product Using Injector #1 __04 Product Using Injector #2 __05 Product Using Injector #3 __06 Product Using Injector #4 __07 Product Using Injector #5 __08...
  • Page 54 Section 6 - Index —A— —G— Additive 1 Batch Totals ..........23 Gross........19, 20, 21, 22, 23, 24, 25 Additive 2 Batch Totals ..........23 Gross @ Standard Temperature Volume ....20 Additive 3 Batch Totals ..........23 Gross at Standard Temperature Batch Totals ..20 Gross at Standard Temperature Batch Totals Additive 4 Batch Totals ..........23 (Product 1)
  • Page 55 Section 6 - Index —K— —P— Keypad Data Entry ............26 Pressure and Vapor Pressure......16, 19 Keypad Functions ..........4, 14 Product Description............1 Program Code Selection..........30 Program Subdirectory Selection........28 —L— Last Power Failure .............17 —Q— Load Average Density ..........19 Load Average Density (Product 1)......25 Quad OPV..............6 Load Average Density (Product 2)......25...
  • Page 56 Section 7 - Related Publications The following literature can be obtained from the Smith Meter Literature Department. Please reference the appropriate bulletin number and title when ordering. Smith Meter Inc. 1602 Wagner Avenue P.O. Box 10428 Erie, Pennsylvania 16514 AccuLoad II-SEQ Specifications ..........................

  • Page 57: Section 7 - Related Publications

    The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect. Headquarters 1602 Wagner Ave., P.O.

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