Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Introduction ....................7 Foreword ....................7 Description ....................7 Working stages..................7 Detailed description ...................8 Technical data ...................9 Safety instructions ..................10 Safety directions ..................10 Explanation of the symbols..............13 Using the equipment ...................15 Assembly....................15 Attaching machine to the tractor..............15 Before starting up ..................17 Adjustments.....................17 Operating the machine ................19...
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) SAFETY SYMBOLS Note! This warning symbol is used throughout this instruction manual to call attention to safety precautions that you, your employees or any other people that may come near the implement must read and understand.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Dear Customer, You have made a good choice. We congratulate you to your selection of an OPTIMAL product that offers quality and performance with reliable service. By reading the manual and following its recommendations you will ensure the long and effective use of the equipment.
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Fill out the guarantee form with the customer and send it to TREJON AB. It can be found as an attachment to this manual and as a copy on the last page.
1 Introduction 1.1 Foreword Thank you for choosing this OPTIMAL machine. We have concentrated our efforts in order to develop a sturdy machine that will operate trouble-free for many years. The working life of the machine, however, depends not only on us but also on you. We have compiled this instruction manual in order to facilitate the use of the implement and describe proper maintenance procedures.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 1.5 Technical data Technical data / model 120H-HY 150H-HY 190H-HY Working width, mm 1270 1570 1890 Frame height, mm Cutting auger, number Cutting auger, ∅ mm Ejecting rotor, ∅ mm Operation of gear box, type Hydraulic Hydraulic Hydraulic...
If any hesitation, ask your Trejon dealer about advise. It is forbidden to use the equipment if user don’t know the risk factors at handling, and don’t know how to act in an emergency situation.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Moving parts. Keep hands, feet, hair and clothing away from moving parts of the machine. Let the machine work by it self, don’t try to help the machine with hands and fingers. Lifting and lowering machine.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Safety during maintenance and repairing. Apply hand brake and place the machine on a hard level surface when maintaining or adjusting it. Always stop the tractor, set brake, shut off the tractor engine, remove the ignition key, and allow machines moving parts to come to a complete stop before dismounting tractor.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 2.2 Explanation of the symbols The warning symbol must always be recognizable. If the warning symbols are missing from your equipment or if they are damaged, replace them at once. The symbol to the right shows: Warning! Read and follow the manual and the safety instructions before using the equipment.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Warning! Do not touch the feed blades or the feed screws as long as the tractor’s engine is running and the hydraulic is engaged. Maintain the safety distance. Warning! Crushing hazard! When connecting, never stand between the tractor and the equipment as long as the tractor is moving.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 3 Using the equipment 3.1 Assembly Caution! No persons is allowed to be in danger area during lifting Be carefully when cutting bands and wire because they can be very tensed. They can also be very sharp.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Attach the machine at a hard level surface. Attach tractors to machine’s connection frame. Turn of tractor’s engine and apply the hand brake. The machine is delivered without hoses to the hydraulic motor. Fit the hydraulic hoses to the tractor with regard to lengths and quick couplings.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 3.3 Before starting up Warning! The hydraulic hoses on the machine contain oil under high pressure. Never touch the hoses or other hydraulic components while there is still pressure in the system. Relieve the pressure on the system first.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Support pads The height of the equipment is adjusted with two supporting pads located at the back. The angle of the equipment is adjusted by the tilt function of the tractor’s loader. This determines the how well the equipment follows the variations in the surface.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) The ejector tube has two mounting holes. These will enable you to regulate the distance the ejected snow is thrown. Optional mounting holes for the ejector tube. 3.5 Operating the machine Warning! Operator must have a good view over the working area and the area where the ejected snow lands.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Place the snow blower on the surface which is to be cleared. Start the snow blower by slowly releasing the oil flow while the tractor’s engine is at idle speed. Change to a higher gear. If you want to turn off the snow blower, perform the above procedure in reverse order.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 4 Service and maintenance Warning! Always turn off the engine and wait until the machine has completely stopped before performing any kind of service or maintenance on the machine. Remove the ignition key from the ignition switch.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 4.2 Maintenance schedule Position Interv Type Number Note The whole Check that all screws and bolts are All screws and bolts Check equipment properly tightened and not loose. Check the wearing edge for wear. Wearing edge Daily Check...
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 4.3 Before the snowy season All the above points (chapter 4: Service and maintenance) are to be done. Equipment well serviced lasts longer. 4.4 After the snowy season After the season, the equipment must be thoroughly cleaned, and then greased and serviced. When the machine is dry, we suggest that you cover the parts were the paint has worn away with a thin coating of oil.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Oil: SAE 80W/90 API GL4/GL5, Industrial gear oil ISO VG 220. NOTE! Dispose of the old oil in an environmentally correct manner and according to the laws of your country! Breather / Oil fill plug Oil drain plug is placed under the gearbox Oil level plug (the lower plug) Pictures above shows gear box installed in mechanical driven machine.
Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) 5 Troubleshooting Warning! Before any maintenance, service, repairs or adjustments are carried out, the equipment must be lowered to the ground and the engine of the tractor must be stopped. The key must be removed from the starter switch.
• Guaranteed availability through the TREJON sales partners The TREJON original spare parts are specifically made for this equipment. The fitting and/or use of non-original parts and accessories may change the technical qualities of your equipment in a negative way. The manufacturer does not give any guarantee for damages caused by using non-original parts or accessories.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Notes trejonindustries.se...
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) Notes trejonindustries.se...
(full address of company – where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Snow blower OPTIMAL 120H-HY Snow blower OPTIMAL 150H-HY Snow blower OPTIMAL 190H-HY …..............................……………………...
The work-related expenditures, of the replacement of faulty spare part under the warranty, are compensated according to the official price-list of TREJON. TREJON may review the time for repair and adjust it to an average time of other dealers to make similar repairs.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) TREJON AB reserves the right to change or to improve shown models using technical or commercial reasons, without demands to carry out the same improvements on equipment already delivered. Pictures in the manual do not necessarily show the equipment as delivered.
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Instructions for Use and Maintenance 120H-HY – 190H-HY (0901) TREJON AB Företagsvägen 9 SE-911 35 VÄNNÄSBY SWEDEN Tel: + 46 (0)935 39 900 Fax: + 46 (0)935 39 919 trejonindustries.se...
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