SIEB & MEYER Gateway 0362158A Original Instructions Manual

SIEB & MEYER Gateway 0362158A Original Instructions Manual

Ethercat to servolink 4 safety

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SIEB & MEYER
Gateway 0362158A
EtherCAT to SERVOLINK 4 Safety
P-TD-0000531.3
2019-04-09

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Summary of Contents for SIEB & MEYER Gateway 0362158A

  • Page 1 SIEB & MEYER Gateway 0362158A EtherCAT to SERVOLINK 4 Safety P-TD-0000531.3 2019-04-09...
  • Page 2 SIEB & MEYER Asia Co. Ltd. 4 Fl, No. 532, Sec. 1 Min-Sheng N. Road Kwei-Shan Hsiang 333 Tao-Yuan Hsien Taiwan Phone: +886 3 311 5560 Fax: +886 3 322 1224 smasia@ms42.hinet.net http://www.sieb-meyer.com Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 3: Table Of Contents

    Chapter Overview About this Manual Safety Instructions Unit Assembly Complying EMC Gateway 0362158A Mounting and Demounting Connectors, Switches and Displays Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 4 Chapter Overview Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 5 6.2.2 X5 – JTAG Connector ................... 6.2.3 X6 – USB Connector ..................... 6.2.4 X7 – 24 Volts Connection and OSSD Inputs ............6.2.5 X8 – 24 Volts Connection and OSSD Outputs ............Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 6 LED Status Display for Gateway and SERVOLINK 4 ........... 6.3.3 7-segment Display ....................6.3.3.1 Switch-on Messages ..................... 6.3.3.2 Status Messages ....................6.3.3.3 Information Messages ................... 6.3.3.4 Error Messages ..................... 6.3.4 LED Status Display (Drives) .................. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 7: About This Manual

    Indicates a hazardous situation which, if not avoided, may result in prop‐ erty damage. Risk symbols Risk symbol Description General hazardous situation Risk of injury due to electric shock Risk of injury due to hot surfaces Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 8: Illustration Of General Notices

    Tip with suggestions and useful information Technical Symbols Symbol Description LED indicator: LED on LED indicator: LED off LED indicator: LED flashes Abbreviations n.c. not connected safety function: Safe Torque Off voltage at the common collector Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 9: Safety Instructions

    DIN VDE 0110 as well as the national accident prevention regulations shall be considered! When installing feed-in systems adhere to all applicable regulations, special safety instructions and technical connection conditions of the local DSO. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 10: Appropriate Use

    SIEB & MEYER devices meet the requirements of the Low-Voltage Directive 2014/35/EU. The harmonized standards of DIN EN 50178 and DIN EN 60204-1 in combination with the standards DIN EN 60947 and DIN EN 61800-5-1 are applied consequently. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 11: Reasonably Foreseeable Misuse

    Protect the device against dirt and humidity. Make sure that dust plugs are plugged on optical fiber connectors equipped with them during transport of the device. Otherwise, recommissioning is potentially not possible. ▶ Never touch electronic components. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 12: Installation

    In conditions of high humidity (>80 %) the ambient temperature must not exceed +40 °C (+104 °F). The polyester films must not come in contact with benzyl alcohol or methylene chloride. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 13: Electrical Connection

    ➮ Prevent cable loops. Therefore, the units must only be connected to earth at the provided PE connection for the mains supply line and the racks only at the provided earth screw. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 14: Operation

    SIEB & MEYER products labeled with the adjacent symbol also meet the regulations of the following directive: ▶ SJ/T 11364-2014 (China RoHS 2 on the restriction of the use of hazardous substances in electrical and electronic equipment) Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 15: Legal Warranty

    NOTICE Due diligence of the machine manufacturer A first programming carried out by SIEB & MEYER does not release the machine manufacturer from his duty to check the programmed values for correctness. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 16 Safety Instructions Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 17: Unit Assembly Complying Emc

    Consider the connection instructions of the line filter manufacturer to ensure suffi‐ cient filter effect. Appropriate line filters are provided on demand by SIEB & MEYER (see ). For detailed information on the used device refer to the section "Technical Data". Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 18 Unit Assembly Complying EMC Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 19: Gateway 0362158A

    "OSSD standard" for each connected drive. The LEDs 1 to 16 indicate the actual drive status. The module is designed to be mounted on a top hat rail. Device View Fig. 1: Perspective view of gateway 0362158A Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 20: Dimensions

    Gateway 0362158A Dimensions Fig. 2: Dimensions of the gateway 0362158A in mm (inch) Type Plate Meaning Explanation Device designation Indicates the device type Supply voltage Indicates the maximum voltage range Current Indicates the current consumption of the device Serial number...
  • Page 21: Device Designation

    4.6.1 Configuration of OSSD Monitoring It is essential to connect always both channels (OSSD_SAFEA and OSSD_SAFEB as well as OSSD_ZEROA and OSSD_ZEROB) to a safety PLC. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 22 If not, the according error message is triggered and the system is stopped. In this case you must switch to the configuration mode and correct the drive configuration. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 23: Ossd Signal Amplification

    (cycle monitoring) ▶ CRC check sum (data monitoring) ▶ toggle of the watchdog flag (software monitoring) ▶ speed zero flag (signal monitoring) ▶ OSSD_ZEROA/B signals (input signal monitoring) Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 24: Speed Zero Detection

    The signals ensure a safe output stage switch-off. The ouput terminal X8 allows forwarding the signals to the next gateway. In addition the output terminal provides the signals SAFEA and SAFEB for the drives that are connected to the gateway. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 25 Gateway 0362158A Fig. 5: Gateway 0362158A connected to SPS/IPC and SIEB & MEYER drives Field bus* = EtherCAT Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 26: Software Connection To The Plc

    “OK”. ➮ Select the gateway in the “Solution Explorer” and expand the node in the tree structure. ✔ The gateway displays the max. number of drives (16) below the inputs and outputs. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 27 The configuration and the PLC programm are loaded into the PLC and started. Now, the gateway has the status “OK”. The linked input and output data are marked and the current values are displayed. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 28 Gateway 0362158A Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 29: Mounting And Demounting

    Move the screw driver upward so that the latch releases the top hat rail. Then slew the device out of the top hat rail. Fig. 6: Mounting and demounting the gateway 0362158A Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 30 Mounting and Demounting Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 31: Connectors, Switches And Displays

    Connectors, Switches and Displays Connectors, Switches and Displays Fig. 7: Connectors, switches and displays on the gateway 0362158A Selection Switches 6.1.1 ID-switch for Module Detection This group of selection switches has no function at present. 6.1.2 Operating Mode Selection Switch Via the operating mode selection switch MODE at the bottom of the device you can either acti‐...
  • Page 32: Drive Selection Switches

    - - - Drive amplifier 2, drive B Drive amplifier 3 Drive amplifier 3, drive A - - - Drive amplifier 3, drive B Drive amplifier 4 Drive amplifier 4, drive A Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 33: Connector Pin Assignment

    The fiber optic connectors for SERVOLINK 4 are located at the bottom side of the device. Connector SIEB & MEYER article number 12540102 Inputs (black) 12540103 12540202 Outputs (gray or white) 12540203 Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 34: Assembly Of Optical Fiber Cables

    2 mm (see figure, [2]). ➮ Press the clip of connector so that the polymer fiber is hold in the connector. The connector and the clip must interlock audibly (see figure, [3]). Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 35: X5 - Jtag Connector

    Service interface for SIEB & MEYER 4-pole female USB connector, type B 6.2.4 X7 – 24 Volts Connection and OSSD Inputs Pay attention to the counting direction of the pins (1 to 10) during wiring. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 36: X8 - 24 Volts Connection And Ossd Outputs

    OSSD output signal 2 for safety monitoring Specification of terminal connections ▶ Conductor cross-section solid: 0.2 - 1.5 mm² ▶ Conductor cross-section stranded: 0.2 - 2.5 mm² ▶ Connection method: spring-cage connection Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 37: X9/X10 - Ethercat

    Missing supply voltage for the module or hardware defect Yellow Bootloader waits for software. Yellow/ Flashes Bootloader waits for firmware. green Green Operating system runs. Color Status Meaning Duo LED red / green (COM0) Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 38: Led Status Display For Gateway And Servolink 4

    The LED STA1 indicates the status of the gateway. Color Status Meaning Reaction STA1 Flashes Start of firmware Wait until the LED stops flashing. Red/ Flashes No communication with the Establish the connection to the green fieldbus. fieldbus. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 39: 7-Segment Display

    No connection to fieldbus module during initialization of fieldbus module PROFINET IO module detected PROFIBUS module detected EtherCAT module detected Unknown fieldbus module 6.3.3.2 Status Messages Code Description Operating mode configuration: Select drives Operating mode configuration: Save selection Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 40: Information Messages

    Check configuration (DIP switch). For gateway error: Send the gateway to SIEB & MEYER. E.21. Hardware error at SAFE Check the signal lines. Check the supply lines for interference pulses. Check configuration (DIP switch). Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 41: Led Status Display (Drives)

    No monitoring is active for the drive. Heartbeat monitoring has triggered an error (error E.05.). PLC sends zero data telegrams (error E.10.). Yellow Speed zero monitoring has detected motor standstill. Green Motor is possibly running. Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...
  • Page 42 Color LED status Meaning – No monitoring is active for the drive. Flashes Speed zero monitoring with OSSD signals is selected. Speed zero monitoring with OSSD signals is saved. (5 sec.) Gateway 0362158A - EtherCAT to SERVOLINK 4 Safety...

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Gateway 0362158

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