Dynabrade Dynabug II Safety, Operation And Maintenance

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Dynabug II
10,000 RPM, 3/32" Orbit
Models:
58500 - Non- Vacuum
58501 - Vacuum-Ready
58502 - Central Vacuum-Ready (74mm x 109mm Pad)
58503 - Non- Vacuum
58504 - Vacuum-Ready
58505 - Central Vacuum-Ready (80mm x 130mm Pad)
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Carefully Read all instructions before operating or servicing any Dynabrade
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: Dynabug II Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,
composites, rubber, glass and stone.
This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide Dynabug II operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150
percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)
Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
(74mm x 109mm Pad)
(74mm x 109mm Pad)
(80mm x 130mm Pad)
(80mm x 130mm Pad)
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
®
Do Not Use Tool For Anything Other Than Its Intended Applications.
(continued on next page)
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Electric shock hazard. Avoid bodily contact with
grounded objects, bodies of water.
Do not damage cord set.
Abrasive Power Tool.
Parts Page Reorder No. PD04•24
Effective May, 2004
WARNING
WARNING
WARNING

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Summary of Contents for Dynabrade Dynabug II

  • Page 1 Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc. Tool Intent: Dynabug II Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces, composites, rubber, glass and stone.
  • Page 2: Air System

    (Sloped in the direction of air flow) To Tool Station Regulator Refrigerated Air Dryer Filter Lubricator • Dynabrade Air Power Tools are designed to Ball operate at 90 PSIG (6.2 Bar/620 kPa) maximum Valve Ball air pressure at the tool inlet, when the tool is Valve running.
  • Page 3: Maintenance Instructions

    • Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information. After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
  • Page 4 Dynabug II Complete Assembly HOUSING MODEL Index Key ASSEMBLY # NUMBER No. Part # Description 58064 58500 1 96539 Screw (8) 58065 58501 58066 58502 2 96538 Lock Washer (8) 58067 58503 3 Pads: See Chart 58068 58504 4 95344 Screw...
  • Page 5: Valve Disassembly

    The Tool Repair Kit 57874 is available. This kit includes: 56058 Lock Ring Tool, 57092 Repair Collar, 57091 Bearing Press Tool, 95266 (3mm) Hex Key and 96034 (12mm) Hex Key. These will assist in the disassembly and assembly of the Dynabug II Orbital Sander. Please refer to the parts breakdown list for the proper part number identification.
  • Page 6: Valve Assembly

    Important: Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on the tool, the tool should be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air inlet with throttle lever depressed. Operate tool...
  • Page 7: Preventative Maintenance Schedule

    This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year. Parts included in motor tune-up kit are identified by High Wear and Medium Wear items.
  • Page 8: Optional Accessories

    Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1 ©...

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