Bryant 582J Series Installation Instructions Manual
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Bryant 582J Series Installation Instructions Manual

Single package rooftop gas heating/electric cooling unit sizes 04-06 with puronr r-410a refrigerant
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582J
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNIT
SIZES 04 - - 06 with PURON
NOTE: Read the entire instruction manual before starting
the installation

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(R- -410A) REFRIGERANT
Installation Instructions
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Summary of Contents for Bryant 582J Series

  • Page 1: Table Of Contents

    582J SINGLE PACKAGE ROOFTOP GAS HEATING/ELECTRIC COOLING UNIT SIZES 04 - - 06 with PURON (R- -410A) REFRIGERANT Installation Instructions NOTE: Read the entire instruction manual before starting Units without Factory- - Installed the installation Non- - Fused Disconnect ..... All Units .

  • Page 2: Safety Considerations

    SAFETY CONSIDERATIONS WARNING  Improper installation, adjustment, alteration, service, FIRE HAZARD maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal Failure to follow this warning could result in personal injury or property damage. Consult a qualified installer, injury, death, and/or property damage.

  • Page 3: Rated Indoor Airflow (Cfm)

    WARNING CAUTION CUT HAZARD ELECTRICAL SHOCK HAZARD Failure to follow this caution may result in personal Failure to follow this warning could cause personal injury. injury or death. Sheet metal parts may have sharp edges or burrs. Use Before performing service or maintenance operations care and wear appropriate protective clothing, safety on unit, always turn off main power switch to unit and glasses and gloves when handling parts and servicing...
  • Page 4 Position: 9 10 11 12 13 14 15 16 17 Example: Unit Type Packaging and Control 582 - Gas Heat RTU, Legacy Series A = Standard Packaging, electro-mechanical controls that require W7212 EconoMi$er ® B = LTL Packaging, electro-mechanical Model controls that require W7212 EconoMi$er IV ®...
  • Page 5 C14270 Fig. 2 - - Unit Dimensional Drawing...
  • Page 6 C14271 Fig. 2 - - Unit Dimensional Drawing (cont.)
  • Page 7 C08337 LOCATION DIMENSION CONDITION 48--- in (1219 mm) Unit disconnect is mounted on panel 18--- in (457 mm) No disconnect, convenience outlet option 18--- in (457) mm Recommended service clearance 12--- in (305 mm) Minimum clearance 42--- in (1067 mm) Surface behind servicer is grounded (e.g., metal, masonry wall) 36--- in (914 mm) Surface behind servicer is electrically non--- conductive (e.g., wood, fiberglass)

  • Page 8: Installation

    INSTALLATION products could enter the building, and at least 4 ft (1.2 m) from any adjacent building (or per local code). Locate the Jobsite Survey flue assembly at least 10 ft (3.05 m) from an adjacent unit’s fresh air intake hood if within 3 ft (0.91 m) of same Complete the following checks before installation.

  • Page 9: Pad- - Mount Installation

    Pad- - mounted Installation — Prepare pad and unit supports Check and tighten the bottom condensate drain connection plug Rig and place unit Convert unit to side duct connection arrangement MAXIMUM ALLOWABLE Install field- - fabricated ductwork at unit duct openings DIFFERENCE IN.
  • Page 10 C13310 Fig. 5 - - Roof Curb Details...

  • Page 11: Step 5 - Field Fabricate Ductwork

    Step 5 — Field Fabricate Ductwork Step 6 — Rig and Place Unit Cabinet return-air static pressure (a negative condition) Keep unit upright and do not drop. Spreader bars are shall not exceed 0.35 in. wg (87 Pa) with economizer or required.
  • Page 12 C14272 Fig. 6 - - Rigging Label...

  • Page 13: Positioning On Curb

    Positioning on Curb — Do not cover or obscure visibility to the unit’s informative data plate when insulating horizontal ductwork. Position unit on roof curb so that the following clearances Step 8 — Install Outside Air Hood are maintained: 1/4 in. (6.4 mm) clearance between the roof curb and the base rail inside the front and rear, 0.0 in.

  • Page 14: Economizer Hood And Two- - Position Hood

    4. Carefully lift the hood assembly (with metal tray) 3. Remove the shipping tape holding the economizer through the filter access opening and assemble per the barometric relief damper in place (economizer only). steps outlined in Economizer Hood and Two–Position 4.

  • Page 15: Step 10 - Install Flue Hood

    Step 10 — Install Flue Hood Table 3 – Liquid Propane Supply Line Pressure Ranges Flue hood is shipped screwed to the basepan beside the UNIT MODEL UNIT SIZE (XX) burner compartment access panel. Remove from shipping Low & Med Heat Units location and using screws provided, install flue hood and 11.0 in.

  • Page 16: Factory- - Option Thru- - Base Connections (Gas Connections)

    through unit basepan (factory- - option or accessory kit Install a - - in NPT street elbow on the thru- - base gas required). Consult accessory kit installation instructions fitting. Attach a - - in pipe nipple with minimum length for details on these installation methods.
  • Page 17 4. Pressure- - test all gas piping in accordance with local and national plumbing and gas codes before connect- ing piping to unit. 9” (229mm) min NOTE: Pressure test the gas supply system after the gas supply piping is connected to the gas valve. The supply Burner piping must be disconnected from the gas valve during the Access...

  • Page 18: Step 12 - Install External Condensate Trap And Line

    Step 12 — Install External Condensate Trap Step 13 — Make Electrical Connections and Line WARNING The unit has one -in. condensate drain connection on the end of the condensate pan and an alternate connection ELECTRICAL SHOCK HAZARD on the bottom. See Fig. 22. Unit airflow configuration Failure to follow this warning could result in personal does not determine which drain connection to use.

  • Page 19: Units With Factory- - Installed

    Units Without Non-Fused Disconnect Option (1-ph IFM) Disconnect Disconnect 208/230-1-60 208/230-3-60 460-3-60 575-3-60 Units With Non-Fused Disconnect Option C12278 Fig. 26 - - Location of Non- - Fused Disconnect Enclosure To field install the NFD shaft and handle: 1. Remove the unit front pane (see Fig. 2). Optional Factory Disconnect...

  • Page 20: Units Without Factory- - Installed

    Units Without Factory- - Installed Pwd-CO Transformer Non- - Fused Disconnect — Convenience Outlet GFCI When installing units, provide a disconnect switch per NEC (National Electrical Code) of adequate size. Disconnect sizing data is provided on the unit informative Pwd-CO Fuse plate.

  • Page 21: Factory- - Option Thru- - Base Connections (Electrical Connections)

    Non- - powered type: This type requires the field Code Article 210, Branch Circuits, for use of convenience installation of a general- - purpose 125- - volt 15- - A circuit outlets. powered from a source elsewhere in the building. Observe Fuse on power type: The factory fuse is a Bussman national and local codes when selecting wire size, fuse or “Fusetron”...

  • Page 22: Units Without Thru- - Base Connections

    Fig. 32 - - Low- - Voltage Connections Thermostat — Unit without Thru- - Base Connection Kit — Install a Bryant- - approved accessory thermostat according to installation instructions included with the accessory. Pass the thermostat control wires through the hole For complete economizer function, select a two- - stage provided in the corner post;...

  • Page 23: Perfect Humidityt Control Connections

    (see Fig. 36). The dry contacts must be wired between CTB terminal R and the PINK lead to the LTLO switch with field- - supplied wire nuts. Refer to the installation instructions included with the Bryant Edge Programmable Thermidistat device for more information.
  • Page 24 C14242 Fig. 35 - - Typical Perfect Humidityt Adaptive Dehumidification System Humidistat Wiring Edge Programable Thermostat Unit CTB THERMOSTAT O/W2/B SRTN Perfect Humidity™ FIOP *Connection not required. C09501 Fig. 36 - - Typical Rooftop Unit with Perfect Humidity Dehumidification System with EDGE Pro Thermidistat Device...

  • Page 25: Economi$Er R X (Factory- -Installed Option)

    EconoMi$er X (Factory- -Installed Option) For details on operating 582J units equipped with the factory- - installed EconoMi$er option, refer Factory- - Installed Economizers 580J/558J/548J/ 581J/551J/549J/582J/559J/547J Rooftop Units, 3 to 27.5 Nominal Tons. Economizer Supplement Related to California Title 24 (Catalog No. II- - SUP- - TI24- - 02, or later). C14243 Fig.

  • Page 26: Rtu Open Control System

    RTU Open Control System The RTU Open controller is an integrated component of the Bryant rooftop unit. Its internal application programming provides optimum performance and energy efficiency. RTU The RTU Open control is factory- - mounted in the 582J Open enables the unit to run in 100% stand- - alone control unit’s main control box, to the left of the CTB.
  • Page 27 C14247 Fig. 39 - - RTU Open System Control Wiring Diagram...
  • Page 28 C14248 Fig. 40 - - RTU Open System Control Wiring Diagram with Perfect Humidityt...

  • Page 29: Supply Air Temperature (Sat) Sensor

    Refer to the input configuration and accessory sections of the RTU Open Multi ---Protocol Controller Controls, Start ---Up, Operation and Troubleshooting manual for more detail. The RTU Open controller requires the use of a Bryant space sensor. A standard thermostat cannot be used with the RTU Open system.

  • Page 30: Economi$Er2

    Space Temperature (SPT) Sensors — Connect T- - 56: See Fig. 44 for T- - 56 internal connections. There are two types of SPT sensors available from Bryant, Install a jumper between SEN and SET terminals as resistive input non-communicating (T55, T56, and T59) illustrated.

  • Page 31: Indoor Air Quality (Co 2 ) Sensor

    Connect T- - 59: The T- - 59 space sensor requires a separate, isolated power supply of 24 VAC. See Fig. 46 for internal connections at the T- - 59. Connect the SEN terminal (BLU) to RTU Open J20- - 1. Connect the COM terminal (BRN) to J20- - 2.

  • Page 32: Space Humidity Sensor Or Humidistat

    on an electromechanical unit. On RTU Open equipped units these pink wires must be connected to J11- - 7 & 8 to allow the Open board to operate the dehumidification function for the unit. Disconnect the J11 Phoenix style connector from the board and use the plug screws to secure the pink wires in pins 7 and 8, reconnect the plug to the board at J11.

  • Page 33: Smoke Detector/Fire Shutdown (Fsd)

    J4-1 or J4-4 + 24 VDC Supply Voltage J4-2 or J4-5 (-)4 to 20 mA Current Loop Output to RTU Open Relative Humidity Sensor (Polarized Male Connector) SPAN ZERO 4-20 GND 0-5V 0-10V C12756 Fig. 52 - - Duct Relative Humidity Sensor Typical Wiring Humidistat: Use of a field- - supplied humidistat provides Fan Status: The fan status accessory is a field- - installed the RTU Open insight to the relative humidity in the...

  • Page 34: Communication Wiring - - Protocols

    Protocols do not change the function of Contact your Bryant applications engineer for more a controller; just make the front end user different. detailed information on protocols, 3rd party wiring, and networking.

  • Page 35: Local Access

    Local Access RTU Open Troubleshooting — Field Assistant Communication LEDs The LEDs indicate if the Field Assistant is a computer program included with the controller is speaking to the devices on the network. The purchase of the Tech Tool Kit (USB-TKIT). This is a field LEDs should reflect communication traffic based on the Tech Tool to set-up, service, or download application baud rate set.

  • Page 36: Outdoor Air Enthalpy Control

    Switch for complete configuration of RTU Open, operating PL6-1 (24-V) sequences and troubleshooting information. Contact your PL6-4 (COM) Bryant applications engineer for details on configuration and troubleshooting of connected networks. CTB ECON (P’LINK: to J4-2) or Outdoor Air Enthalpy Control...

  • Page 37: Return Air Enthalpy Sensor

    Return Air Enthalpy Sensor — Return Air Smoke Detector Mount the return- - air enthalpy sensor (33SENTSEN) in (as shipped) the return- - air section of the economizer. The return air sensor wired enthalpy controller (33CSENTHSW). See Fig. 58. PL6-1 (24-V) –...
  • Page 40 Legend and Notes for Table 8 LEGEND: Example: Supply voltage is 230-3-60 BRKR --- Circuit breaker AB = 224 v --- Convenience outlet --- Direct drive (indoor fan motor) BC = 231 v DISC --- Disconnect AC = 226 v --- Full load amps --- Indoor fan motor (224 + 231 + 226)

  • Page 41: Step 14 - Adjust Factory- -Installed Options

    C09302 Fig. 61 - - EconoMi$er IV Wiring Step 14 — Adjust Factory- -Installed Options Manual outside air damper Two- - Position motorized outside air damper Smoke Detectors — EconoMi$er X (with control) Smoke detector(s) will be connected at the Controls EconoMi$er IV (with control) Connections Board, terminals...
  • Page 42 Catalog No: II582J---4---6---02 Copyright 2018 Bryant Heating & Cooling Systems Edition Date: 4/18 Printed in U.S.A. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: II582J--- 4--- 6--- 01...

  • Page 43: Unit Start-Up Checklist

    UNIT START-UP CHECKLIST (Remove and Store in Job File) NOTE: To avoid injury to personnel and damage to equipment or property when completing the procedures listed in this start---up checklist, use good judgement, follow safe practices, and adhere to the safety considerations/information as outlined in the preceding sections of this Installation Instructions document.
  • Page 44 COMPRESSOR AND OUTDOOR FAN STOP; LSV AND DSV SOLENOIDS DE- - ENERGIZED j 10. RESTORE SETPOINTS FOR THERMOSTAT AND HUMIDISTAT Catalog No: II582J---4---6---02 Copyright 2018 Bryant Heating & Cooling Systems Edition Date: 4/18 Printed in U.S.A. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

This manual is also suitable for:

582j 04 series582j 05 series582j 06 series

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