Vega VEGAPULS WL 61 Operating Instructions Manual

Vega VEGAPULS WL 61 Operating Instructions Manual

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Operating Instructions
VEGAPULS WL 61
Profibus PA
Document ID:
38062
Radar

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Summary of Contents for Vega VEGAPULS WL 61

  • Page 1 Operating Instructions VEGAPULS WL 61 Profibus PA Document ID: 38062 Radar...
  • Page 2: Table Of Contents

    Technical data ......29 Dimensions ....... 34 VEGAPULS WL 61 • Profibus PA...
  • Page 3 Safety instructions for Ex areas Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments. VEGAPULS WL 61 • Profibus PA...
  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGAPULS WL 61 • Profibus PA...
  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use VEGAPULS WL 61 is a sensor for continuous level measurement. You can find detailed information on the application range in chapter "Product description".
  • Page 6: Ce Conformity

    2.5 CE conformity The device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of successful testing. You can find the CE conformity declaration in the download area of www.vega.com.
  • Page 7: Product Description

    The serial number on the type label of the instrument allows you to call up the order data, operating instructions manuals, sensor data for the service DTM as well as the test certificate (depending on the instrument). To do this, open under www.vega.com, "VEGA Tools" and "serial number search". Scope of the operating...
  • Page 8: Principle Of Operation

    3 Product description if necessary, further certificates 3.2 Principle of operation The radar sensor VEGAPULS WL 61 is particularly suitable for use in Application area pump stations and rain overflow basins, for flow measurement in open flumes as well as for gauge measurement. The high housing protection rating of the instrument allows outdoor mounting.
  • Page 9: Mounting

    Kevlar. This rope must be anchored separately. In order to avoid faulty measured values, make sure that the sensor does not oscillate. Fig. 2: Mounting via the connection cable, for example, via a straining clamp VEGAPULS WL 61 • Profibus PA...
  • Page 10 Mounting bracket For a rigid mounting, a mounting bracket with opening for thread G1½A, e.g. from the VEGA product range, is recommended. The mounting the sensor in the bracket is carried out via a G1½A counter nut of plastic. Take note of chapter 4.4 "Mounting instructions" for the distance to the wall.
  • Page 11 For this purpose, there is a mounting strap with 170 mm length available in the VEGA product line. The radar impulses are deflected via a 45° reflector, e.g. a stainless steel sheet, to the water surface.
  • Page 12: Mounting Preparations, Mounting Strap

    There are two different versions for screwing the strap to the sensor. Depending on the selected version, the sensor can be rotated infinitely variably in the strap by 180° or in three steps 0°, 90° and 180°. Fig. 7: Turning by fastening in the centre VEGAPULS WL 61 • Profibus PA...
  • Page 13: Mounting Instructions

    The position of the polarisation level is marked by marking bars on the instrument. Fig. 9: Position of the polarisation plane of VEGAPULS WL 61 Marking bar VEGAPULS WL 61 • Profibus PA...
  • Page 14 Fig. 10: Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel, as measurement is then possible down to the lowest point of the vessel bottom. VEGAPULS WL 61 • Profibus PA...
  • Page 15 Approximate values of the socket heights are shown in the following illustration. The socket end should be smooth and burr-free, if possible also rounded. Aftr mounting, you have to carry out a false signal memory during the parameter adjustment. VEGAPULS WL 61 • Profibus PA...
  • Page 16 If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. VEGAPULS WL 61 • Profibus PA...
  • Page 17 = max. filling of the rectangular max. flume Overflow orifice (side view) Headwater Tail water Overfall orifice (view from bottom water) In general, the following points must be observed: Install the sensor on the headwater side VEGAPULS WL 61 • Profibus PA...
  • Page 18 Installation of the sensor at the inlet side Installation in the centre of the flume and vertical to the liquid surface Distance to the Venturi flume Min. distance of the sensor to max. storage level VEGAPULS WL 61 • Profibus PA...
  • Page 19: Connecting To Power Supply

    Influence of additional instruments in the circuit (see load values in chapter "Technical data") Connection to signal The signal conditioning instruments VEGAMET and VEGASCAN have digital sensor recognition. When connecting VEGAPULS WL 61, an conditioning instru- ments up-to-date software version of the signal conditioning instrument is required for the signal conditioning instrument.
  • Page 20: Wiring Plan

    As soon as a plausible measured value is found, the corresponding current is outputted to the signal cable. The value corresponds to the actual level as well as the settings already carried out, e.g. factory setting. VEGAPULS WL 61 • Profibus PA...
  • Page 21: Set Up

    Device descriptions as Enhanced Device Description (EDD) are available for DD adjustment programs, such as e.g. AMS™ and PDM. A free-of-charge download of these files is available via Internet. Move via www.vega.com and "Downloads" to "Software". VEGAPULS WL 61 • Profibus PA...
  • Page 22: Diagnosis And Service

    PACTware/DTM or the control system with EDD. Data are also read out or reset. Depending on the instrument, the echo curve created during setup can be stored alternatively also via the indicating and adjustment module. VEGAPULS WL 61 • Profibus PA...
  • Page 23: Status Messages

    F017 l Adjustment not within spe- l Change adjustment accor- cification ding to the limit values Adjustment (difference between min. span too small and max. ≥ 10 mm) VEGAPULS WL 61 • Profibus PA...
  • Page 24 F265 l Sensor does no longer l Check operating voltage carry out a measurement Measurement l Carry out a reset l Operating voltage too low function dis- l Separate operating voltage turbed briefly VEGAPULS WL 61 • Profibus PA...
  • Page 25 Error in the non-active li- l Send instrument for repair nearization table M502 l Hardware error EEPROM l Exchange of the electro- nics Error in the diagnosis me- l Send instrument for repair mory VEGAPULS WL 61 • Profibus PA...
  • Page 26: Rectify Faults

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.
  • Page 27 Attach the completed form and, if need be, also a safety data sheet outside on the packaging Please ask the agency serving you for the address of your return shipment. You can find the competent agency on our website www.vega.com. VEGAPULS WL 61 • Profibus PA...
  • Page 28: Dismounting

    Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS WL 61 • Profibus PA...
  • Page 29: Supplement

    Max. torque, mounting screws - strap on the sensor housing Input variable Measured variable The measured variable is the distance between the process fitting of the sensor and the product surface. The reference plane is the lower side of the flange. VEGAPULS WL 61 • Profibus PA...
  • Page 30 Process reference conditions according to DIN EN 61298-1 Temperature +18 … +30 °C (+64 … +86 °F) 45 … 75 % Relative humidity 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Air pressure VEGAPULS WL 61 • Profibus PA...
  • Page 31 Tracking speed of the measuring window max. Time span after a sudden distance change of max. 0.5 m until the output signal reaches for the first time 90% of the final value (IEC 61298-2). VEGAPULS WL 61 • Profibus PA...
  • Page 32 Integrated clock Date format Day.Month.Year Outside the specified beam angle, the energy of the radar signal has a level of -3 dB (50 %) Tested according to the guidelines of German Lloyd, GL directive 2. VEGAPULS WL 61 • Profibus PA...
  • Page 33 Depending on the version, instruments with approvals can have different technical data. For these instruments, the corresponding approval documents have to be taken into account. These are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".
  • Page 34: Dimensions

    9 Supplement 9.2 Dimensions The following dimensional drawings represent only an extract of the possible versions. Detailed dimensional drawings can be downloaded on www.vega.com under "Downloads" and "Drawings". VEGAPULS WL 61 • Profibus PA...
  • Page 35 (0.10") 1.4301 PBT-GF30 75 mm (2.95") 107 mm (4.21") 9 mm (0.35") 115 mm (4.53") 12 mm (0.47") Fig. 21: VEGAPULS WL 61 - version with mounting bracket 170 or 300 mm in length VEGAPULS WL 61 • Profibus PA...
  • Page 36 ø 107 mm ø 21 mm (4.21") (0.83") ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") Fig. 22: VEGAPULS WL 61 - compression flange DN 80/3"/JIS80 VEGAPULS WL 61 • Profibus PA...
  • Page 37 ø 75 mm (2.95") ø 98 mm (3.86") ø 115 mm (4.53") ø 126 mm (4.96") Fig. 23: VEGAPULS WL 61 - adapter flange DN 100/4"/JIS 100 as well as DN 150/6"/JIS 150 Adapter flange Seal VEGAPULS WL 61 • Profibus PA...
  • Page 38 Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega.com VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com Линии...
  • Page 39 - Failure 23 - Function check 25 - Maintenance 25 - Out of specication 25 Packaging 8 Polarisation plane 13 Repair 26 Sensor orientation 16 Serial number 7 Service hotline 26 Status messages 23 Storage 8 VEGAPULS WL 61 • Profibus PA...
  • Page 40 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2010 38062-EN-101005 Subject to change without prior notice...

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