Huawei PDU8000 Quick Manual

Ups modular input power distribution cabinet (single cabinet)
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PDU8000 UPS Modular Input Power
Distribution Cabinet (Single Cabinet)
V1.0
Quick Guide
Issue: 04
Part Number: 31507772
Date: 2020-09-11
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei PDU8000

  • Page 1 PDU8000 UPS Modular Input Power Distribution Cabinet (Single Cabinet) V1.0 Quick Guide Issue: 04 Part Number: 31507772 Date: 2020-09-11 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Overview Figures in this quick guide are for reference only. The actual product appearance prevails. The model number is in the PDU8000-XXXXACV4-UC format which is described as follows: PDU8000 XXXX PDC capacity Alternating current Rated: 380 V/400 V/415 V UPS PDC...
  • Page 3 Cable Holes Bottom cable holes for power cables Signal cable outlet Top cable holes for power cables ATS (8D) Appearance (1) 8D controller (2) Motor/Manual selection lever (3) Electric operation mechanism (4) Locking latch (5) Handle for manual operation (6) Transfer switch (7) Input II (8) Input I (9) Alarm ID description...
  • Page 4: Installation Preparations

    2. Use insulated tools during installation and operation. 3. Only engineers certified by the manufacturer or its agents are allowed to perform PDU8000 installation, commissioning, and maintenance. Otherwise, personal injury or equipment damage may occur, and the resulting PDU8000 faults are beyond the warranty scope.
  • Page 5: Preparing Tools

    This table may not list some tools required at specific sites. Onsite installation personnel and  technical support personnel should prepare tools based on site requirements. Prepare firestop putty for sealing cable holes after cable connection. Huawei does not provide  the firestop putty. The customer needs to purchase it.
  • Page 6 1. Check whether the tiltwatch indicator on the carton has turned red. If yes, record the information and contact the equipment carrier and the local Huawei office immediately. 2. Visually inspect the equipment appearance to check whether the equipment is paint-peeling, misshapen, scratched, or soaked.
  • Page 7 1. Open the front and rear doors of the PDC, 2. Remove the screws from the front and rear and remove one ground cable from the door sills and buckles. front and rear doors respectively. 3. Remove the front and rear door sills and 4.
  • Page 8 3. Partially tighten the expansion bolt and vertically insert it into the hole. Knock the expansion bolt using a rubber mallet until the expansion sleeve is fully inserted into the hole. 4. Rotate the expansion bolt clockwise using a wrench until the expansion sleeve fully expands. 5.
  • Page 9 1. Determine the cabinet installation positions on the channel steels based on the marking-off template, as shown in the figure. 1. Huawei does not provide channel steel or expansion bolts used for securing channel steel. It is recommended that the customer purchase at least 50 mm wide channel steel.
  • Page 10 Combining Cabinets 1. Remove the screws for combining cabinets at the cabinet top and put the screws aside, as shown in the figure. 2. (Optional) Remove panels at the PDC sides to be combined. The PDC side panel at the combination side needs to be removed only when a combination copper bar needs to...
  • Page 11 6. Remove the screws for combining cabinets 7. Secure the PDCs using screws removed in and cabinet connecting kits from the PDC top. step (1) and step (6). 1. PDCs need to be combined at both the side and top. A PDC and a UPS cabinet need to be combined only at the top.
  • Page 12: Installing Cables

    5. Reconnect the ground cables to the front and rear doors. 6. Reinstall the buckles on the front and rear doors, and install the rubber plug supports, as shown by (1) in the figure. The rubber plug supports are closely installed on the right of the front door buckle and left of the rear door buckle.
  • Page 13 Ties without sharp burs Ties in the same direction Binding cables of different colors Cable binding interval Cable Bundle Diameter Binding Interval (mm) (mm) < 10 10–30 > 30 Cable Bending Cable Bending Rules Cables must not be overly bent as over bending may damage the cable cores. Unless otherwise stipulated, the bending radius should be ten times more than the cable diameter if the installation space is sufficient.
  • Page 14 Cable Layout Cable Layout Rules The armoring layer of armored cables should be grounded. The ground cable is securely connected to the equipment room ground bar. Use a multimeter to measure the resistance between the PDC ground cable and the equipment room ground bar.
  • Page 15 Making cord-end terminal (1) Cable (2) Cord-end terminal (3) Crimping tool Connecting Cables 1. Ensure that all circuit breakers inside the PDC and the upstream circuit breakers of the PDC are switched off before connecting cables. 2. Terminals must be coated with a heat shrink tubing. 3.
  • Page 16 2. Connect the mains input power cables. (Optional) Connect the ATS input (Optional) Connect the MCCB input • • power cables. power cables. 3. Connect MCCB UPS input power cables.
  • Page 17 4. Connect the air conditioner load output power cables. • (Optional) Connect the MCCB output • (Optional) Connect the MCB output power cables to the air conditioner load. power cables to the air conditioner load. 5. Connect output power cables to the maintenance bypass module.
  • Page 18 6. The following figures show the full configuration wiring diagrams. (Optional) Single-input full • • (Optional) Dual-input full configuration configuration wiring diagram wiring diagram 7. After connecting cables, seal the gaps between cables and cable inlet and outlet holes using firestop putty.
  • Page 19: Checking Hardware Installation

    (1) Port No. 1 (2) Port No. 2 2. (Optional) Connect an external input signal cable to the PM-RS485 network port. Checking hardware installation Check Item Result The cabinet is clean and free of dust, dirt, and foreign matter. □Yes □No The paint on the cabinet exterior is intact.
  • Page 20: Power-On Commissioning

    Check Item Result Exposed parts near the wiring terminals and lugs are wrapped with □Yes □No PVC insulation tape or heat shrink tubing. The routing of power cables and monitoring cables meets the requirements for routing signal cables and power cables and complies □Yes □No with the cable routing planning.
  • Page 21 ATS Power-On Commissioning 1. Only electrical professionals are allowed to install and maintain the ATS. 2. The generator can be connected only to power supply 2 (LN2)-switch II. If the generator is configured, power supply 2 (LN2)-switch II cannot be set as the preferred power supply. 3.
  • Page 22: Routine Maintenance

    1. If the handle is not pulled out, the automatic mode will be disabled. 2. Do not modify any ATS parameter without the permission from a Huawei engineer. 5. (Optional) Modify ATS parameters. a. Check whether the Power LED and Auto LED indicators are on and whether the controller is working in button mode.
  • Page 23: Troubleshooting

    The power-off operation may interrupt all services. Before the power-off operation, ensure that emergency plans have been worked out and approved by parties involved. Huawei bears no responsibility for any accidents or loss. Troubleshooting Symptom...
  • Page 24: Torque Specifications

    Symptom Possible Cause Solution 2. Isolate the customer's cable. • If the insulation resistance of the PDC is The insulation less than 20 megohms, the insulation of the resistances of PDC does not meet the requirement. Check the power the circuits one by one to locate and rectify distribution •...
  • Page 25 Rated current Recommended Port Description Bolt Specifications Torque (N· m) OT-M6 DT/OT-M10 DT-M12 DT-M12 Power input (L/N) (MCCB:DT-M12/ATS:DT-M16) 47/120 DT-M16 1250 DT-M16 1600 DT-M16 OT-M6 DT/OT-M10 DT-M10 DT-M10 Power input (PE) DT-M10 DT-M12 1250 DT-M12 1600 DT-M12 Power Cable Specifications YJV5 cables are recommended.
  • Page 26 Description Category BOM Description Quantity Number Number Mains Electronic/Electric Cable, 600 V, input ZA-YJV, (4x240 + 1x120) mm 4 x Cable 25030866 power Black (4+1 Cores: Yellow, Green, length cable Red, Blue, Black), 599 A, CE PDC-1250 A MCCB input 02114880 cabinet- Naked Crimping Terminal, JG,...
  • Page 27 Description Category BOM Description Quantity Number Number Mains Electronic/Electric Cable, 600 V, input ZA-YJV, (4x240 + 1x120) mm 2 x Cable 25030866 power Black (4+1 Cores: Yellow, Green, length cable Red, Blue, Black), 599 A, CE PDC-800 A MCCB input Naked Crimping Terminal, JG, 18 (2 for 02114878...
  • Page 28 Description Category BOM Description Quantity Number Number Mains Electronic/Electric Cable, 600 V, input ZA-YJV, (4x185 + 1x95) mm 4 x Cable 25030865 PDC-630 A power Black (4+1 Cores: Yellow, Green, length ATS input cable Red, Blue, Black), 506 A, CE cabinet (cables 35 (3 for...
  • Page 29 PDC BOM Description Category BOM Description Quantity Number Number Mains Electronic/Electric Cable, 600 V, input ZA-YJV, (4x240 + 1x120) mm 4 x Cable 25030866 PDC-800 A power Black (4+1 Cores: Yellow, Green, length ATS input cable Red, Blue, Black), 599 A, CE cabinet (cables 35 (3 for...
  • Page 30 PDC BOM Description Category BOM Description Quantity Number Number Electronic/Electric Cable, 600 V, Mains ZA-YJV, (4x240 + 1x120) mm input 2 x 4 x Cable 25030866 Black (4+1 Cores: Yellow, PDC-1600 A power length Green, Red, Blue, Black), 599 A, ATS input cable cabinet...
  • Page 31 PDC BOM Description Category BOM Description Quantity Number Number Electronic/Electric Cable, 600 V, Mains input ZA-YJV, (4x240 + 1x120) mm 4 x Cable power 25030866 Black (4+1 Cores: Yellow, Green, length PDC-1250 cable Red, Blue, Black), 599 A, CE A MCCB input 02114873 cabinet-...
  • Page 32 PDC BOM Description Category BOM Description Quantity Number Number Electronic/Electric Cable, 600 V, ZA-YJV, (4x240 + 1x120) Mains input 4 x Cable 25030866 , Black (4+1 Cores: power cable length Yellow, Green, Red, Blue, PDC-1250 A Black), 599 A, CE MCCB input Naked Crimping Terminal, 02114887...
  • Page 33 Huawei Technologies Co., Ltd. Huawei Industrial Base, Bantian, Longgang Shenzhen 518129 People's Republic of China www.huawei.com...

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