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Idex HALE MIV 2.0 Operation, Installation, And Maintenance Manual

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OPERATION INSTALLATION MAINTENANCE
MANUAL
FOR HALE MASTER INTAKE VALVE (MIV) 2.0
BY
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
607 NW 27th Ave, Ocala, FL 34475
(800) 533.3569
(800) 520.3473 (FAX)
www.haleproducts.com
MANUAL P/N FSG–MNL–00216
Revision A
COPYRIGHT © 2018 BY HALE PRODUCTS, INC. ALL RIGHTS RESERVED

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Vincent F. Strzelecki
February 13, 2025

HI, IS A HALE MIV REBUILD SKU HALE 546-1620-01-0 FIT THE MIV2.0 VALVE TO REBUILD THE SAME ?

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  • Page 1 OPERATION INSTALLATION MAINTENANCE MANUAL FOR HALE MASTER INTAKE VALVE (MIV) 2.0 HALE PRODUCTS, INC. A Unit of IDEX Corporation 607 NW 27th Ave, Ocala, FL 34475 (800) 533.3569 (800) 520.3473 (FAX) www.haleproducts.com MANUAL P/N FSG–MNL–00216 Revision A COPYRIGHT © 2018 BY HALE PRODUCTS, INC. ALL RIGHTS RESERVED...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section Title Page 1. SAFETY ............................. 1 1.1. Safety Headings ........................1 1.2. Safety Summary ........................1 1.3. PPE ............................5 2. INTRODUCTION..........................7 2.1. Overview ............................ 7 2.2. Installation ..........................8 2.2.1 Mounting of Side Suction Valves ..................9 2.2.2 Mounting of Bottom (Front/Rear) Suction Valves ............
  • Page 4 4.3.1 Match Mark or Note Component Orientation ..............31 4.4. Troubleshooting ........................31 4.4.1 General Testing MIV-E Valves for Proper Operation ............33 4.5. MIV Component Bench Procedures ..................34 4.5.1 Valve Disc Replacement ....................34 4.5.2 Switch Replacement Bench Procedure ................36 4.5.3 Relief Valve Component Replacement ................
  • Page 5 LIST OF FIGURES Number Title Page Figure 1. Component Part Identification (Electric Valve) ..............8 Figure 2. Component Part Identification (Manual Valve) ..............9 Figure 3. STUD PLACEMENT FOR MIV INSTALLATION ..............10 Figure 4. BOTTOM OPENING MOUNTING ..................12 Figure 5.
  • Page 6 FSG–MNL–00194 REVISION HISTORY CHANGE DATE AFFECTED PAGES Revision A 15 MAY 2020 All – Initial Release...
  • Page 7 Abbreviations And Acronyms The abbreviations used in this manual (and Appendices) are limited to standard (commonly used and accepted) scientific units of measure and therefore are NOT defined or listed. The acronyms used in this manual (and Appendices) are defined in this listing (in numerical-alphabetical order) and are NOT defined within the text.
  • Page 8 THIS PAGE INTENTIONALLY BLANK.

  • Page 9: Safety

    1. SAFETY This section provides definitions for DANGERS, WARNINGS, CAUTIONS and NOTES contained herein, precautions to be taken for pump repair as well as an alphabetical summary listing of the WARNINGS and CAUTIONS used in this manual. 1.1. Safety Headings DANGERS, WARNINGS, CAUTIONS, or NOTICES that immediately precede a step apply directly to that step and all sub steps.
  • Page 10 A PRESSURE HAZARD MAY EXIST EVEN WHEN THE PUMP IS NOT RUNNING. PRIOR TO REMOVING HOSES OR CAPS FROM PUMP CONNECTIONS, RELIEVE PRESSURE BY OPENING DRAINS. BLEEDER VALVES SHOULD ALSO BE USED WHEN CONNECTING TO AN INTAKE FROM A PRESSURIZED SOURCE. ALWAYS FOLLOW LOCAL GUIDELINES FROM THE AHJ AND THE APPARATUS MANUFAC- TURER.
  • Page 11 THE PROCEDURES IN THIS SECTION PROVIDE ONLY GENERAL AND MINIMAL INSTRUC- TION. DO NOT REPLACE LOCAL PROCEDURES OR POLICIES OR RECOMMENDATIONS AND PROCEDURES PROVIDED IN THE APPARATUS/TRUCK/UNIT MANUAL WITH THESE PROCEDURES. THE PROCEDURES IN THIS SECTION ARE GENERAL OPERATING PROCEDURES BASED ONLY ON HALE EQUIPMENT.
  • Page 12 WHEN INITIALLY CHARGING LARGE DIAMETER HOSE EXCESSIVE AIR WILL BE PRESENT IN THE HOSE. THIS AIR MUST BE BLED OFF WHILE THE HOSE IS CHARGING AND PRIOR TO OPENING THE HALE MIV TO PREVENT RECEIVING PUMP CAVITATION AND POSSIBLE LOSS OF PRIME. WHEN THE ELECTRIC MOTOR DRIVEN VALVE IS OPERATED THE MANUAL OVERRIDE HANDWHEEL WILL TURN.

  • Page 13: Ppe

    AHJ MUST ENSURE PROPER TRAINING IS IN PLACE FOR ALL OPERATORS. THIS QUICK START GUIDE DOES NOT REPLACE OR SUPERSEDE THE OPERATION INSTALLATION MAINTENANCE MANUAL OR PROPER TRAINING. 1.3. PPE The following is the minimum PPE required when performing maintenance. •...
  • Page 14 THIS PAGE INTENTIONALLY BLANK.

  • Page 15: Introduction

    2. INTRODUCTION This section provides an overview of the Hale Master Intake Valve (MIV) currently in production. Additionally, the section provides information about How to Use This Manual and the Principles Of Operation for the Master Intake Valve. 2.1. Overview The Hale Master Intake Valve is a NFPA compliant large diameter intake valve that is mounted in the pump suction tube behind the pump operator panel.

  • Page 16: Installation

    Design of the relief valve permits the discharge to be piped behind the operator panel for in- creased operator and/or bystander safety. 2.2. Installation The unique design of the Hale Master Intake Valve permits installation in the fire pump suction tube behind the pump compartment panel using a minimum of space.

  • Page 17: Mounting Of Side Suction Valves

    Figure 2. Component Part Identification (Manual Valve) Bottom mounted valves are installed to bottom of the suction tube extension for use with front and/or rear suctions (Figure 4). The valve may also be installed in-line or it may be used with large auxiliary pumps. Optional Hale 6-inch NPT threaded flanges are available for use in these installations.

  • Page 18: Figure 3. Stud Placement For Miv Installation

    1. Determine the location of interferences on the fire pump and the pump operator panel. Proper planning and layout of the pump operator panel will reduce the potential interfer- ences for other operating equipment. The plate drawing, FSG-PL-01491, provides the overall mounting dimensions for the Hale MIV.

  • Page 19: Mounting Of Bottom (Front/Rear) Suction Valves

    3. Apply a coating of Loctite® #243 or equal thread locking compound and install the 7/16- 14 UNC X 5-¼ inch long studs into two holes of the suction tube extension. Torque the studs to 40 lb-ft (54 N-m). These studs are used to support the valve and suction tube during installation.

  • Page 20: Figure 4. Bottom Opening Mounting

    NOTE WHEN THE VALVE BODY IS INSTALLED MAKE SURE THE VALVE DISC IS NEXT TO THE SUCTION TUBE EXTENSION. THE RELIEF VALVE, DRAIN VALVE, AIR BLEEDER VALVE AND PRIMING VALVE MUST BE LOCATED ON THE INLET SIDE OF THE VALVE. Figure 4.

  • Page 21: Plumbing Relief Valve

    8. Coat the threads of eight 7/16-14 x 5-¾ inch long grade 8 cap screws with Loctite® #242 or equal and insert through holes in the flange and thread into bottom opening of suction tube extension. Torque cap screws and nuts to 40 ft-lb (54 N-m). 2.2.3 Plumbing Relief Valve MALE THREADS ON RELIEF VALVE OUTLET ARE SHARP AND CAN CAUSE SEVERE...

  • Page 22: Suction Hose Water Drain

    2. Use appropriate hose or pipe on the 2-½ inch NPT outlet of the relief valve to direct the discharge of the relief valve away from the operator position. DO NOT restrict the flow of water through this pipe. Make sure the pipe is properly supported to withstand the po- tential force of water that can flow from the relief valve.

  • Page 23: Figure 6. Air Bleeder Valve (Abv) Installation

    4. Install the ¼ inch NPT X 3/8 inch tube push on elbow into the hex outlet of the air bleeder valve. To prevent damage to the valve body, hold the hex outlet on the valve with a wrench while tightening elbow. Make sure the outlet of the elbow is facing away from the valve handle.

  • Page 24: Suction Hose Priming

    12. Connect a length of 3/8 inch O.D. tubing from the fitting on the Hale MIV valve body to the fitting on the inlet of the air bleeder valve. 13. Connect a length of 3/8 inch O.D. tubing from the outlet of the elbow on the outlet of the air bleeder valve and route this tubing away from the operator position.

  • Page 25: Figure 7. Miv Panel Placard Mounting Dimensions

    ORIGINAL WIRING. WIRING DIAGRAMS ARE PROVIDED IN THE TROUBLESHOOTING SECTION OF THIS MANUAL. FOLLOW NFPA REQUIREMENTS FOR APPARATUS ELECTRICAL WIRING. USE MINIMUM 14 AWG, TYPE SXL OR GXL (SAE J1128) WIRE. THE WIRING SHALL BE PROTECTED USING 289 F (143 C) MINIMUM FLAME RETARDANT, MOISTURE RESISTANT LOOM OR BRAID.

  • Page 26: Relief Valve Adjustment

    a. The first position is for 76-81 inch truck panel widths. The extension is pushed on until the first hole in the extension lines up with the hole in the gearbox hand- wheel shaft. b. The second position is for 70-76 inch truck panel widths. The extension is pushed on all the way until the second hole in the extension lines up with the hole in the gearbox handwheel shaft.

  • Page 27: Rotation Of Gearbox (If Necessary)

    Table 1. Relief Valve Adjustment Settings NO. OF 360 DEGREE OPENING PRESSURE TURNS FROM ZERO (PSIG) 10. Tighten nut to lock adjusting shaft at the desired setting. 11. All pressure settings are approximate. 12. Repeat steps 4-6 to test desired pressure settings. 13.

  • Page 28: How To Use This Manual

    deburr. Slide strain relief in cover cutout and slide cover over gearmotor and adapter lining up holes. Apply Loctite® #243 or equal to threads of #6-32 screws reinstall and tighten. 2.3. How To Use This Manual This manual was developed for the purposes of FAST team and OEM support. This manual pro- vides information and procedures to perform MIV maintenance (preventive and corrective).

  • Page 29: Air Bleeder Valve

    PER NFPA 1962 REQUIREMENTS, LARGE DIAMETER HOSE USED TO SUPPLY A PUMPER FROM A HYDRANT, OR ANOTHER PUMPER SHALL BE CONNECTED TO THE PUMPER(S) AND HYDRANT WITH A SLIGHT DOWNWARD BEND TO AVOID KINKING WHEN THE WATER IS TURNED ON. PER NFPA 1962 REQUIREMENTS, LARGE DIAMETER HOSE MARKED “SUPPLY HOSE”...

  • Page 30: Manual Handwheel Operated Valve (Hale Miv-M)

    WHEN THE ELECTRIC MOTOR DRIVEN VALVE IS OPERATED THE MANUAL OVERRIDE HANDWHEEL WILL TURN. KEEP HANDS, FEET OR LOOSE CLOTHING AWAY FROM THE HANDWHEEL TO PREVENT ENTANGLEMENT. 1. Energize 12 vdc power to pump operator panel. 2. To open valve, push toggle switch (figure 8) to the OPEN position and hold until the green OPEN indicator lights (while in between open/close, the lights will not be luminated).

  • Page 31: Cold Weather Operation

    Figure 8. MIV PANEL PLACARD MOUNTING DIMENSIONS 2.5.5 Cold Weather Operation During extremely cold weather the pump and Hale MIV must be completely drained to prevent ice formation and possible damage. During cold weather operation use the following procedure for continued reliable operation. 1.
  • Page 32 HIS PAGE INTENTIONALLY BLANK.

  • Page 33: Preventive Maintenance

    3. PREVENTIVE MAINTENANCE Hale Products recommends the preventive maintenance and inspections listed in Table 2. Table 2. Recommended Preventive Maintenance Interval Check/Test Action Required Item(s) Required After Each Use Visual Check Inspect the valve to make sure there is no de- None bris caught between the valve body and valve disc.
  • Page 34 4. To lubricate Port 1, remove 1/8” BSPP plug, complete 2.5 revolutions using MIV motor (manual or electric). Spray 2-3 spurts of Super Lube® Multi-Purpose Synthetic Grease Food Grade with Silicone or equal. Reinstall 1/8” BSPP plug. 5. Return MIV to closed position. 6.
  • Page 35 THIS PAGE INTENTIONALLY BLANK.

  • Page 37: Corrective Maintenance

    4. CORRECTIVE MAINTENANCE This section provides general repair guidelines, MIV system troubleshooting, and bench repair instructions for the following MIV components. • Valve Disc • Switches • Relief Valve 4.1. General Repair Guidelines The following subparagraphs provide general guidelines to be utilized and/or followed whenever the maintenance procedure being performed is associated with the type of information/ instruc- tions provided in these subparagraphs.

  • Page 38: Thread Lock And Sealant Compounds

    Table 3. Recommended O-ring Lubricant Application Lubricant 1/ O-ring Synthetic Multi-Purpose Clear O-ring Lubricant (Synthetic NLGI Grade 2 Heavy Duty, Multi-Purpose) Note 1 Or equivalent lubricant. 4.1.4 Thread Lock And Sealant Compounds Loctite®™ (or suitable equivalent/substitute thread locker, bonding compound, or sealant) shall be used when directed.

  • Page 39: Removal And Replacement Guidelines

    4.3. Removal and Replacement Guidelines R&R instructions are provided ONLY for components of MIV assemblies (in the form of bench procedures). NO procedures are provided to R&R the MIV component from the apparatus. To re- duce unnecessary work and to avoid the introduction of additional/new issues, only dismantle the parts instructed and only when necessary to accomplish the target inspection and/or R&R.
  • Page 40 Table 5. Hale MIV System Level SCR Table – CONTINUED SYMPTOM CAUSE REMEDY MIV-E valve is difficult to operate MIV-E gearbox tight or binding Remove six screws that hold (tight through complete operating due to improperly installed gearbox cover and position range) Refer to Table 6 for maxi- shims, washers and needle indicator on gearbox then...

  • Page 41: General Testing Miv-E Valves For Proper Operation

    Table 5. Hale MIV System Level SCR Table – CONTINUED SYMPTOM CAUSE REMEDY Wire shorted out Check wiring for abrasion, cuts and wear. Repair as necessary. Lights stay lit; does not change to Mechanical stop(s) improperly Adjust mechanical stop(s) for green or red when valve is either adjusted proper operation.

  • Page 42: Miv Component Bench Procedures

    11. Tighten the mechanical stop until it just touches the segment gear, then back out ½ to ¾ turn. Lock in place. 4.5. MIV Component Bench Procedures The infinite mounting possibilities and/or apparatus configurations preclude providing MIV as- sembly R&R instructions herein. See the OEM (or apparatus manufacturers) documentation to R&R the selected MIV assembly.
  • Page 43 11. Remove the old disc from the valve body. 12. Clean and inspect all components for damage and/or excessive wear. Replace those compo- nents beyond repair. 13. Install a new O-ring into the groove on the valve disc stem. Apply a light coat of Super Lube® Multi-Purpose Synthetic Grease Food Grade with Silicone or equal to the stem, O-ring and piv- oting surfaces of the new disc.

  • Page 44: Switch Replacement Bench Procedure

    28. To complete the installation the rocker switch/motor operation versus disc position timing must be set. Refer to SWITCH REPLACEMENT. 4.5.2 Switch Replacement Bench Procedure If inspection or if troubleshooting indicates that replacement is necessary order switch replace- ment kit (Hale P/N 546-00087-000) and proceed as follows: 1.

  • Page 45: Figure 11. Disc Position Measurement

    10. Refer to Figure 10 to assemble new switch assembly from switch replacement kit. 11. Operate the valve open then closed. The red indicator on the rocker switch or red indicator on the manual placard is lit and the valve disc is in the closed position. 12.
  • Page 46 a. Manual valves (MIV-M) i. Manually operate back to the closed position. Stop when the red light is lit. b. Electric valves (MIV-E) i. Use gearmotor to operate valve to the closed position and allow the switches to stop rotation. ii.

  • Page 47: Relief Valve Component Replacement

    handwheel should be able to rotate about ¾ turn before stopping against mechanical stop. If not back out setscrew another ¼ turn 25. Close the operator panel and install the handwheel. KEEP HANDS AND ARMS CLEAR OF THE VALVE DISC WHEN VALVE IS BEING OPERATED WITHOUT SUCTION TUBE STRAINER OR SUCTION TUBE IN PLACE.

  • Page 48: Bench Procedure For Miv Control Module Replacement

    14. Install pressure adjustment locking cap screw into hole on valve bonnet. 15. Adjust relief valve in accordance with procedures in section 3, part H of this manual. 16. Return apparatus to normal ready condition. Table 6. Fastener Torque Values Screw Size Value (+/- 10%) #4-40...

  • Page 49: Figure 12. Miv Control Module

    Figure 12. MIV Control Module...
  • Page 50 THIS PAGE INTENTIONALLY BLANK.

  • Page 51: Parts List

    5. PARTS LIST...

  • Page 52: Table 7. Parts List

    Table 7. PARTS LIST Item Part Number Name of Part 505-0230-00-0 MIV DISC 082-30100-611 PLUG, 1/8 BSPP, PLTD BRASS 038-1741-00-0 MIV VALVE BODY 217-0501-00-0 PLUG-3/4 NPT M.I. 046-0050-00-0 GASKET, 115 FLANGE 018-1812-02-0 SCREW, 7/16-14 X 1-1/4L 538-1920-00-0 VALVE, RELIEF, 2.5 SUCTION, VIC 538-1920-10-0 VALVE, RELIEF, 2.5 SUCTION, NPT 538-1920-20-0...

  • Page 53: Table 8. Miv-E Gearbox Assembly 538-00074-000

    Table 8. MIV-E GEARBOX ASSEMBLY 538-00074-000 Part Number Name of Part 531-00017 GEARBOX MIV REVERSIBLE 101-00282 LABEL, OPEN 101-00283 LABEL, CLOSED 101-00285 LABEL, MATCHED ASSEMBLY 007-00113-000 ADAPTER, MIV-E GEARMOTOR 008-0791-00-0 CAP SVS SWITCH 064-6600-00-0 040-8210-00-0 SEAL RING 200-2450-00-0 SWITCH GEARSHIFT Table 9.

  • Page 54: Table 11. Miv-E Installation Kit

    Table 11. MIV-E INSTALLATION KIT Part Number Name of Part 513-0273-52-0 MIV-E PLACARD & HARNESS ASSEMBLY 102525 NUT, 8-32 HEX, SS 064-7330-00-0 MIV EXTENSION GROOVE PIN 113404-007 ADAPTER, MIV-E HANDLE 113404-004 ADAPTER, MIV-E HANDLE 101-1482-02-0 MIV-E MANUAL OVERRIDE PLACARD 012-1420-00-0 MIV MANUAL OVERRIDE KNOB 102529 SCREW, PAN PH 8-32 X 0.75 SS...
  • Page 55 THIS PAGE INTENTIONALLY BLANK.

  • Page 56: Installation Drawing

    6. INSTALLATION DRAWING...

  • Page 59: Appendix A. Manufacturer's Information

    (800) 533-3569 607 NW 27th Ave, Ocala, FL 34475 Email: https://www.haleproducts.com Godiva LTD Mailing: Tel: +44 (0) 1926 623600 (A Unit of IDEX Corp.) Charles Street, Warwick, England, CV34 5LR FAX: +44 (0) 1926 623666 Email: godiva@idexcorp.com A.2. WARRANTY See the Hale website (www.haleproducts.com) for product specific warranty and warranty proce- dures.

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