Idex WARREN RUPP SANDPIPER Signature Series Service & Operating Manual
Heavy duty ball valve design level 7
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SERVICE & OPERATING MANUAL
Original Instructions
9.96 253
Certified Quality
2.23 57
.19 5
SUCTION PORT
ISO 9001 Certified
ISO 14001 Certified
1 1/2" NPT (1 1/2" BSP TAPERED)
9.00 229
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
©2017 Warren Rupp, Inc.
12.06 306
HDB1½ / HDB40
13.87 352
Heavy Duty Ball Valve
Design Level 7
*
1.18 30
AIR EXHAUST
3/4" NPT
4X
.47 12
MOUNTING HOLES
*
INDICATES DIMENSIONS WITH SUCTION
AND DISCHARGE PORTS ROTATED 180°
TO A VERTICAL POSITION
*
11.00 279
.
s a n d p i p e r p u m p
c o m
6.81 173
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Summary of Contents for Idex WARREN RUPP SANDPIPER Signature Series
- Page 1 AIR EXHAUST 3/4" NPT 9.00 229 .47 12 MOUNTING HOLES Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., INDICATES DIMENSIONS WITH SUCTION Mansfield, Ohio 44902 USA AND DISCHARGE PORTS ROTATED 180° Telephone (419) 524.8388 TO A VERTICAL POSITION Fax (419) 522.7867...
- Page 2 Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
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Page 3: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •... -
Page 4: Explanation Of Nomenclature
Explanation of Pump Nomenclature Your Model #: _____ (fill in from pump nameplate) Pump Pump Pump Size Discharge Diaphragm/ Design Construction Series Design and Options Porting Valve Level X XXXXXX, XX Model #: Pump Series Diaphragm Check Valve Materials Design Level HD Heavy Duty Nitrile FKM with PTFE... -
Page 5: Performance
Performance HDB1½/HDB40 SUCTION/DISCHARGE PORT SIZE • HDB1½: 1½ NPT MODEL HDB1½ Performance Curve AIR CONSUMPTION • HDB40: 1½ BSP (Tapered) Performance based on the following: elastomer fitted pump, flooded suction, SCFM (M /hr) water at ambient conditions. The use of other materials and varying hydraulic 20(34) 10(17) conditions may result in deviations in excess of 5%. -
Page 6: Dimensional Drawings
Dimensional Drawings HDB1 1/2 & HDB40, Side Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 14.84 377 9.15 232 DISCHARGE PORT AIR INLET 3/4" NPT 1 1/2" NPT (1 1/2" BSP TAPERED) 8.71 221 15.50 394 7.67 195 12.06 306 9.96 253 13.87 352... - Page 7 Dimensional Drawings HDB1 1/2 & HDB40, Down Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 17.72 450 AIR INLET 3/4" NPT 12.04 306 DISCHARGE PORT 1 1/2" NPT (1 1/2" BSP TAPERED) 11.59 294 15.81 401 10.55 268 23.31 592 9.96 253 17.28 439...
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Page 8: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 9: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air 2. Filter/Regulator Supply to Surge Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Note: Surge Suppressor and (Style Optional) Piping must be supported after Flexible Connector Discharge the flexible connection Check... -
Page 10: Troubleshooting Guide
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. -
Page 11: Composite Repair Parts Drawing
Composite Repair Parts Drawing - Side Ported Optional Angle Valve Kit These items available in kit form only- Order PN: 475.102.000. NOTE: FOR TEFLON UNITS (SGN, SGV, DGN, & DGV) ADD ITEM #19, AND REMOVE ITEM #34 Optional Rubber Foot Kit: These items available in kit form only- Order PN: 475.101.000. - Page 12 Composite Repair Parts Drawing - Down Ported Service & Repair Kits Optional Down Ported Conversion Kits: 475.022.156 Down Ported Conversion Kit* 475.022.010 Down Ported Conversion Kit* 475.022.110 Down Ported Conversion Kit* 475.022.112 Down Ported Conversion Kit* *Conversion Kit Includes the Following (items 6, 24, 30, 43, 45, 47, 48, 50, 51) sandpiperpump •...
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Page 13: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Qty. Item Part Number Description Qty. 031.019.156 Assembly, Main Air Valve (Aluminum Center) 360.041.379 Gasket, Pilot Valve 031.019.010 Assembly, Main Air Valve (Cast Iron Center) 360.048.425 Gasket, Air Valve 050.005.360W Ball, Check 518.003.156 Manifold 050.005.363... -
Page 14: Material Codes
Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber • Delrin and Hytrel are registered tradenames of E.I. DuPont. and some purchased items Color coded: BLUE 010..Cast Iron 365..Neoprene Rubber • Nylatron is a registered tradename 015..Ductile Iron Color coded: GREEN of Polymer Corp. -
Page 15: Air Distribution Valve Assembly
Air Distribution Valve Assembly MAIN AIR VALVE ASSEMBLY PARTS LIST Air Distribution Valve Servicing Item Part Number Description See repair parts drawing, remove screws. 031.019.156 Air Valve Assembly Step 1: Remove Hex Head Cap Screws (1-G). 095.043.156 Body, Air Valve Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C). 031.012.000 Sleeve and Spool Set 132.014.358... -
Page 16: Pilot Valve Assembly
Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (4-F). 095.073.001 Pilot Valve Assembly Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 095.070.558 Valve Body 755.025.000 Sleeve (With O-Rings) replace if required. -
Page 17: Diaphragm Servicing
Diaphragm Servicing Step 1: With manifolds and outer chambers Step 8: On opposite side of pump, thread the removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a diaphragm rod. DO NOT use a pipe wrench or similar torque wrench, tighten the assembly to the diaphragm tool to remove assembly from rod. - Page 18 Liquids - Common Safety Requirements, to verify conformance. October 20, 2005 Date of issue Signature of authorized person David Roseberry Engineering Manager Authorised Representative: Title IDEX Pump Technologies R79 Shannon Industrial Estate, February 27, 2017 Shannon, Co. Clare Date of revision Ireland Revision Level: F...
- Page 19 Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003 800 North Main Street EN60079-25: 2004 P.O. Box 1568 Harmonised Standard:...
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