Rear Cushion - Sym HD2 125 Service Manual

Installation
Install the rear wheel.
Install the inside collar on the rear fork.
Install the rear fork onto the rear wheel shaft.
Mount the outside collar on the rear fork.
Tighten the rear wheel shaft nut.
Install the rear fork mounting bolts and tighten the
bolts.
Align the rear cushion with the rear fork hole;
tighten the cushion with bolts.
Install the exhaust muffler, first tighten front side
mounting nuts, and then tighten the mounting
bolts.
Torque Value
Rear wheel shaft nut: 10.0~12.0kgf-m
Rear cushion under bolt: 2.4~3.0kgf-m
Rear fork mounting bolt: 4.0~5.0kgf-m
Exhaust muffler mounting nut: 1.0~1.2kgf-m
Exhaust muffler mounting bolt: 3.2~3.8kgf-m
Caution
Attention must be paid to their direction when
rear fork collars are installed. The small ends of
inner and outer collars must face to rear fork
bearing.

Rear Cushion

Removal
Remove the luggage box, rear carrier and body
covers.
Loosen the mounting bolts of the air cleaner (2
bolts).
Remove the exhaust muffler (3 bolts, 2 nuts).
Remove the under bolts by left / right rear
cushions.
Remove the upper bolts by left / right rear
cushions, and then remove the cushion.
Installation
Install in reverse order of removal procedures.
Caution
The rear cushion must be replaced as a unit.
Never disassemble the rear cushion as that
would damage the structure.
Torque Value
Rear cushion upper bolt: 3.5~4.5kgf-m
Rear cushion under bolt: 2.4~3.0kgf-m
To this chapter contents
17. REAR WHEEL / REAR FORK / REAR CUSHION
Cushion under bolt
Wheel shaft nut
Fork bolts
Upper bolt
Under bolt
17-5