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Summary of Contents for Wilo Padus PRO
- Page 1 Pioneering for You Wilo-Padus PRO en Installation and operating instructions · 6084247 • Ed.02/2019-10...
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Page 3: Table Of Contents
Operation in an explosive atmosphere ................................ 19 Before switching on...................................... 19 Switching on and off ...................................... 20 During operation ...................................... 20 8 Shut-down/dismantling................................. 20 Personnel qualifications.................................... 20 Operator responsibilities.................................... 20 Shut-down........................................ 21 Removal.......................................... 21 Installation and operating instructions Wilo-Padus PRO... - Page 4 10.1 Adjusting the impeller clearance .................................. 26 11 Faults, causes and remedies .............................. 27 12 Spare parts.................................... 30 13 Disposal.................................... 30 13.1 Oils and lubricants...................................... 30 13.2 Protective clothing ...................................... 30 13.3 Information on the collection of used electrical and electronic products.................... 30 WILO SE 2019-10...
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Page 5: General Information
Warranty The specifications in the current “General Terms and Conditions” apply to the warranty and the warranty period. These can be found at www.wilo.com/legal Any deviations must be contractually agreed and shall then be given priority. Claim to warranty... - Page 6 Danger of bacterial infection Danger of explosion General warning symbol Warning – risk of cuts and similar injuries Warning – hot surfaces Warning – high pressure Warning – suspended loads Personal protective equipment: wear a safety helmet WILO SE 2019-10...
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Page 7: Personnel Qualifications
Make provision for an on-site motor protection switch for devices without a plug! The minimum requirement is a thermal relay/motor protection switch with temperature compensation, differential triggering and anti-reactivation device in accordance with the local regulations. In case of sensitive mains, make provision for the installation on- Installation and operating instructions Wilo-Padus PRO... -
Page 8: Use In Fluids Hazardous To Health
– Malfunction of safety and monitoring devices – Damage to housing parts – Damage to electrical equipment ƒ Never remove the suction strainer or reach into the suction port. The rotating parts can crush and sever limbs. WILO SE 2019-10... -
Page 9: Maintenance Tasks
To ensure safe working practice, define the responsibilities of the employees. Children and persons younger than 16 years or with reduced physical, sensory or mental capacities or limited experience are prohibited from handling the product! A technician must supervise persons younger than 18 years! Installation and operating instructions Wilo-Padus PRO... -
Page 10: Application/Use
Cooling shroud Suction strainer Hydraulics housing Handle/attachment point Connection cable Fig. 1: Padus PRO overview 4.1.1 Hydraulics Centrifugal hydraulics with multi-channel impeller and vertical threaded connection on the pressure side. If necessary, the pressure connection can be fitted horizontally. A Storz coupling is fitted to the pressure connection. -
Page 11: Monitoring Devices
Mains connection [U/f] See rating plate Power consumption [P See rating plate Rated power [P See rating plate Max. delivery head [H] See rating plate Max. volume flow [Q] See rating plate Activation type [AT] Installation and operating instructions Wilo-Padus PRO... -
Page 12: Type Key
ƒ JJJJ = year ƒ W = abbreviation for week ƒ ww = calendar week Type key Example: Wilo-Padus PRO M08L/T039-540/A Series Impeller shape = semi-open multi-channel impeller Size Hydraulics: - n/a = standard version - L = low-pressure version Mains connection version: M = 1~, T = 3~... -
Page 13: Transport
Sharp edges on the impeller and suction port! Sharp edges can form on the impeller and suction port. There is danger of limbs be- ing severed! Protective gloves must be worn to protect from cuts. Installation and operating instructions Wilo-Padus PRO... -
Page 14: Installation And Electrical Connection
Risk of fatal injury due to dangerous lone working practices! Work in chambers and narrow rooms as well as work involving risk of falling are dan- gerous work. Such work may not be carried out autonomously! A second person must be present for safety reasons. WILO SE 2019-10... - Page 15 4. Reach slowly and carefully into the hydraulics and turn the impeller. 5. Mount the suction strainer. Push the suction strainer into position. Screw in the four hexagon nuts with wash- ers and tighten. Max. tightening torque: 20 Nm! Installation and operating instructions Wilo-Padus PRO...
- Page 16 The switching level is determined by the cable length of the float switch. Use of on-site level controls When using an on-site level control device, refer to the manufacturer’s own installation and operating instructions for specifications on the installation. WILO SE 2019-10...
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Page 17: Electrical Connection
NOTICE! A clockwise rotating field must be available to allow the correct direction nection of rotation. NOTICE! The individual wires are identified according to the connection diagram. Do not cut the wires! There is no further relationship between the wiring diagram and the connection diagram. Installation and operating instructions Wilo-Padus PRO... -
Page 18: Commissioning
Electrical work: A qualified electrician must carry out the electrical work. ƒ Operation/control: Operating personnel must be instructed in the functioning of the complete system. ƒ Operator responsibilities Providing installation and operating instructions by the pump or at a place specially reserved for it. WILO SE 2019-10... -
Page 19: Direction Of Rotation Check (For Three-Phase Current Motors Only)
Has the max. immersion depth been checked? – Is the max. switching frequency complied with? – Has a hard base been installed in the case of soft flooring? – Are all gate valves open? Installation and operating instructions Wilo-Padus PRO... -
Page 20: Switching On And Off
Installation/dismantling: The technician must be trained in the use of the necessary tools and fixation materials for the relevant construction site. ƒ Operator responsibilities Locally applicable accident prevention and safety regulations of trade associations. ƒ Observe regulations for working with heavy loads and under suspended loads. WILO SE 2019-10... -
Page 21: Shut-Down
Use only properly functioning lifting equipment to lift and lower the pump. Ensure that the pump does not become jammed during lifting and lowering. Do not exceed the maximum bearing capacity of the lifting equipment! Check that lifting equip- ment is functioning properly before use! Installation and operating instructions Wilo-Padus PRO... -
Page 22: Maintenance And Repair
NOTICE Use only properly functioning lifting equipment! Use only properly functioning lifting equipment to lift and lower the pump. Ensure that the pump does not become jammed during lifting and lowering. Do not exceed WILO SE 2019-10... -
Page 23: Personnel Qualifications
Maintenance intervals for harsh Under harsh operating conditions, specified maintenance intervals must be shortened if conditions required. Harsh operating conditions include: ƒ Fluids with long-fibre components ƒ Turbulent inlet (e.g. due to air intake, cavitation) Installation and operating instructions Wilo-Padus PRO... -
Page 24: Maintenance Measures
Pinch points If damage is identified on the connection cable, decommission the pump immediately! Have the connection cable replaced by Wilo customer service. Only operate the pump up again once the damage has been properly remedied! CAUTION! Water may penetrate into the pump due to the damaged connection cable! Water ingress leads to total failure of the pump. - Page 25 ⇒ Comply with the specifications for the operating fluid type and quantity! 9. Clean the screw plug, replace the seal ring and screw it back in. Max. tightening torque: 8 Nm (5.9 ft·lb)! Installation and operating instructions Wilo-Padus PRO...
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Page 26: Repairs
Fastening nuts on suction strainer with baseplate Faces to stop the impeller Cap nut for impeller fixation Readjustment slot: Adjusting screw groove to insert the open-ended spanner ‡ Pump has been removed. ‡ Pump has been thoroughly cleaned. WILO SE 2019-10... -
Page 27: Faults, Causes And Remedies
9. Put the washer in place and screw on the cap nut. 10.Tighten the cap nut: ⇒ Padus PRO M05: Max. tightening torque: 30 Nm! ⇒ Padus PRO M08: Max. tightening torque: 35 Nm! 11.Loosen the tool holding the impeller in place. - Page 28 Fault: Pump runs, there is no volume flow 1. There is no fluid. ⇒ Check the inlet, open all gate valves. 2. Inlet clogged. ⇒ Check the inlet and remove clogging. 3. Hydraulics jammed. ⇒ Clean the hydraulics. WILO SE 2019-10...
- Page 29 ⇒ Have the components (impeller, suction port, pump housing) checked and re- placed by customer service. 7. Motor bearings have worn. ⇒ Inform customer service; send the pump back to the factory for overhauling. Installation and operating instructions Wilo-Padus PRO...
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Page 30: Spare Parts
Observe the locally applicable regulations! Please consult your local municipality, the nearest waste disposal site, or the dealer who sold the product to you for information on proper disposal. Further recycling informa- tion at www.wilo‑recycling.com. Subject to change without prior notice! WILO SE 2019-10... - Page 31 WILO Pompa Sistemleri Jakarta Timur, 13950 Sistemas Hidraulicos Lda. San. ve Tic. A.S¸ T +62 21 7247676 4475-330 Maia 34956 İstanbul citrawilo@cbn.net.id T +351 22 2080350 T +90 216 2509400 bombas@wilo.pt wilo@wilo.com.tr Further subsidiaries, representation and sales offices on www.wilo.com Oktober 2018...
- Page 32 WILO SE Nortkirchenstr. 100 44263 Dortmund Germany T +49 (0)231 4102-0 T +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
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