True Fuse XL-0400 Owner's Manual
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True Fuse XL-0400 Owner's Manual

Inner/outer thigh
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Fuse XL-0400
Inner/Outer Thigh
OWNER'S
MANUAL
Model # FUSE XL-0400
Revision 021820

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Summary of Contents for True Fuse XL-0400

  • Page 1 Fuse XL-0400 Inner/Outer Thigh OWNER’S MANUAL Model # FUSE XL-0400 Revision 021820...
  • Page 2 Технические характеристики, особенности и программного обеспечения могут быть изменены без предварительного уведомления. Для получения самой последней на сегодняшний день руководство по эксплуатации пожалуйста, посетите www.truefitness.com .Для документов на другие языки, пожалуйста, посетите www.truefitness.com/resources/document-library/ Page # 2 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 3 The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment. As a result, people all over the world are benefiting from the TRUE experience.

  • Page 4: Table Of Contents

    CHAPTER 4: CUSTOMER SERVICE ..........................52 • CONTACTING SERVICE: ......................52 • CONTACTING SALES: .......................52 • REPORTING FREIGHT OR PARTS DAMAGE: ..............53 CHAPTER 5: ADDITIONAL INFORMATION: ......................54 Page # 4 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...

  • Page 5: Chapter 1: Safety Instructions

    9. If the machine appears damaged or inoperable, contact a facility staff member to place an “OUT OF ORDER, DO NOT USE” sign on the machine until it is repaired. Only use TRUE supplied replacement components to service this machine.
  • Page 6 3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8” over a 10’ distance (or as defined and required by local building and architectural codes.) 4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement and increase stability.
  • Page 7 • Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any component at first signs of wear. Use only TRUE supplied components. 4. Replace any warning label at the first sign of wear. Labels and the facility safety sign may be obtained from TRUE.
  • Page 8 Be sure all hardware is tight before using the machine. Retain these instructions for future reference. If you have any questions, do not hesitate to contact your TRUE dealer or TRUE Fitness Technology at (800)883-8783 or service@truefitness.com. Page # 8 of 55...

  • Page 9: Commerical Maintenance Schedule

    CLEAN: Guide rods and lubricate with a teflon lubricant if equipped. CLEAN: Upholstery LUBRICATE: Pivot bearings and linear bearings. REPLACE: Cables if equipped. Page # 9 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...

  • Page 10: Chapter 2: Assembly Guide

    For standard 170 lb. stack it is 33 lb/ft (159 kg/m2) • For optional 250 lb. stack it is 37 lb/ft2 (182 kg/m 73" 67” 57” Page # 10 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...

  • Page 11: Required Tools

    Rubber Mallet Phillips Head Screw Driver COMPLIANCES: This equipment complies with all fitness product standards. For a complete list of compliances, please visit www. TrueFitness.com. Page # 11 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...

  • Page 12: Pre-Assembly Checklist

    FUS-00TC002BK BACK TOP CAP FUS-04TC001XBK FRONT TOP CAP 9005BPD000XBK BACK PAD FUS-00TC004BK TOP CAP FUS-00MT001 TOP CAP PAD LPPAD04000XBK SEAT PAD PAD-TH001-00XBK THIGH PAD Page # 12 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 13 TRXL2-04CAM00BK CAM PULLEY WELDMENT TRXL2-04CV015BK RIGHT FRAME COVER TRXL2-04CV100BK LEFT FRAME COVER TRXL2-04SP510BK MAIN FRAME STOP ASSY TRXL2-04CB000X CABLE 7XL2-0400HW FUSE 400 HARDWARE PACK Page # 13 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...

  • Page 14: Assembly Steps

    Assemble the main frame and upright assembly using the identified hardware. Note: Do not fully tighten main frame and upright assembly hardware until step 20B (Front and Back Shrouds). Page # 14 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 15 Note: The pulley wheel shown in the callout below is pre-assembled to the main frame and must be temporairly removed to route the cable above it. Page # 15 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 16 FLAT WASHER 3/8” Before tightening the pulley hardware, C 766A LOCK NUT, 3/8”-16 make sure that the cable is seated in the pulley groove. Page # 16 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 17 FLAT WASHER 3/8” TRXL2-04CAM00BK CAM PULLEY Note: Refer to Step 5A (Left Thigh Arm WELDMENT Assembly) for overall orientation of the items shown below. Page # 17 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 18 TRXL2-04MF600XBK MAIN FRAME Note: Ensure the orientation of the pulley pivot arm stop tab and cam pulley weldment stop as shown below. Page # 18 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 19 Place the axle housing of the left thigh Item Part Number Description Quantity arm assembly over the left leg axle as TRXL2-04PA600XBK LEFT THIGH ARM ASSY shown below. Page # 19 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 20 Note: Assembly items from Step 3 (Left Thigh Arm Assembly) through Step 4B (Left Thigh Arm Assembly) not shown for clarity in this assembly step. Page # 20 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 21 Item Part Number Description Quantity over the left and right thigh arm TRXL2-04MF650XBK SEAT MAIN FRAME ASSY assemblies and main frame as shown below. Page # 21 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 22 C 754C FLAT WASHER 3/8” assemble using the identified hardware. TRXL2-04MF603BK MAIN FRAME C 749 LOCK WASHER 3/8” C 623 SH BOLT, 3/8”-16, 1” Page # 22 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 23 TRXL2-04CL000XBK TURNBUCKLE assemblies. Secure the turnbuckle to the left and right thigh arm assemblies using the identified hardware. Page # 23 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 24 Page # 24 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 25 16, 1” TRXL2-04PA400XBK THIGH PAD ASSY using the identified hardware. C 749 LOCK WASHER 3/8” C 962 FLAT WASHER, M10.5 X 38mm Page # 25 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 26 16 WT TOP PLATE weight plates, and weight top plate on S 501 WEIGHT PLATE to the guide rods in the order shown below. Page # 26 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 27 C 417 HH BOLT, 1/4”-20, 2-1/2” as shown below. C 752 FLAT WASHER 1/4” C 740 NYLON LOCK NUT, 1/4”-20 Page # 27 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 28 LOCK NUT, 3/8”-16 Before tightening the pulley hardware, C 754C FLAT WASHER 3/8” make sure that the cable is seated in the pulley groove. Page # 28 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 29 Cable Bolt ate and then Top Plate Cable Nut the threaded aded into the 1” (25.4 mm) he threaded Maximum ible. Page # 29 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com les are...
  • Page 30 Route the cable as shown below. Item Part Number Description Quantity TRXL2-04CB000X CABLE Note: The image below is a general reference for overall cable routing. Page # 30 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 31 Route the cable as shown below. Item Part Number Description Quantity TRXL2-04CB000X CABLE Note: The image below is a general reference for overall cable routing. Page # 31 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 32 Before tightening the pulley hardware, 3/8”-16, 1-3/4” C 754C FLAT WASHER 3/8” make sure that the cable is seated in the C 749 LOCK WASHER 3/8” pulley groove. Page # 32 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 33 Before tightening the pulley hardware, 3/8”-16 X 4” make sure that the cable is seated in the C 766A NYLON LOCK NUT, pulley groove. 3/8”-16 Page # 33 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 34 FLAT WASHER 3/8” Before tightening the pulley hardware, C 749 LOCK WASHER 3/8” make sure that the cable is seated in the pulley groove. Page # 34 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 35 SH BUTTON BOLT, 3/8”- Before tightening the pulley hardware, 16, 1-3/4” make sure that the cable is seated in the C 754C FLAT WASHER 3/8” pulley groove. Page # 35 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 36 TRXL2-04CB000X CABLE shown in the callout below. Secure the cam pulley weldment screw to the original hole to lock the cable end in place. Page # 36 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 37 C 752 FLAT WASHER 1/4” the identified hardware. C 675D SH BUTTON BOLT, 1/4”-20, 1/2” TRXL2-04CV015BK RIGHT FRAME COVER ASSY Page # 37 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 38 C 675D SH BUTTON BOLT, the identified hardware. 1/4”-20, 1/2” C 752 FLAT WASHER 1/4” TRXL2-04CV005BK LEFT FRAME COVER ASSY Page # 38 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 39 TRXL2-04MF600XBK MAIN FRAME center of the main frame. Note: There are four possible orientations for the main frame stop assembly. Page # 39 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 40 C1007 M5 LOCK WASHER C1006 M5 FLAT WASHER C1005 M5 x 60mm PHMS FUS-00RD001X ROD COVER FUS-00RD002 TOWEL ROD Page # 40 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 41 M5 x 15mm PHMS FUS-00RS101XBK REAR SHROUD FUS-00FS101XBK FRONT SHROUD Secure the front and rear shrouds to the upright assembly using the identified hardware. Page # 41 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 42 FUS-00TC002BK REAR TOP CAP C1002 M5 x 16mm FHMS hardware. FUS-00MT001BK TOP CAP PAD FUS-00TC004BK TOP CAP FUS-04TC001XBK FRONT TOP CAP Page # 42 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 43 Quantity assembly using the identified hardware. C 678 SH BUTTON BOLT, 3/8”- 16, 1” C 749 LOCK WASHER 3/8” C 754C FLAT WASHER 3/8” Page # 43 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 44 C 624 SH BOLT, 3/8”-16, 1-1/4” hardware. LPPAD04000XBK SEAT PAD C 749 LOCK WASHER 3/8” C 754C FLAT WASHER 3/8” Page # 44 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 45 C 631 SH BOLT, 3/8”-16, 3” hardware. C 754C FLAT WASHER 3/8” LPPAD04000XBK SEAT PAD C 749 LOCK WASHER 3/8” Page # 45 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 46 Description Quantity frame assembly using the identified C 631 SH BOLT, 3/8”-16, 3” hardware. C 754C FLAT WASHER 3/8” C 749 LOCK WASHER 3/8” Page # 46 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com...
  • Page 47 The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines. These inspections should be performed each day before the equipment is subject to use. TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections.

  • Page 48: Chapter 3: Care & Maintenance

    CAUTION: Do not use any acidic cleaners. Doing so will weaken the paint or powder coatings and may void the TRUE Fitness Warranty. Never pour or spray liquids on any part of the equipment. Allow the equipment to dry completely before using.

  • Page 49: Cable Inspection & Maintenance

    If any of these conditions are apparent, the machine should immediately be taken out of service and repaired. Be sure to use only cables supplied by TRUE Fitness. DO NOT use cables that have fittings attached with hand- crimp tools.
  • Page 50 Ensure that the snap-link opens and closes easily and is fully engaged when closed. Replace the snap-link as needed. Page # 50 of 55 True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truefitness.com Truefitness.com / 800.426.6570 / 636.272.7100...

  • Page 51: Chapter 4: Customer Service

    HOURS OF OPERATION: 8:30 A.M. - 5:00 P.M. CST E-MAIL: service@truefitness.com CONTACTING SALES: Interested in TRUE products? Please contact us with any sales or product inquires so that we may direct you to the appropriate sales representative to answer your questions. TRUE FITNESS HOME OFFICE 865 HOFF ROAD ST.

  • Page 52: Reporting Freight Or Parts Damage

    Obvious damage to external packaging / internal product. Please refuse the shipment and it will be returned to TRUE Fitness by the carrier. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation to notify us that the shipment has been refused.

  • Page 53: Chapter 5: Additional Information

    Hours of operation 8:30am - 5:00 pm CST workmanship for a 10 years. The frame is warranted for labor and freight (for parts shipped from TRUE) for one year from date of purchase. * This limited warranty on structural frame does not include paint or coatings.
  • Page 54 DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. TRUE within 30 days of purchaser’s receipt of this Product. The serial number must be intact on the Product for this Limited Warranty to be valid.
  • Page 55 If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to TRUE Fitness within 30 days from the date of equipment installation.

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