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Emerson KEYSTONE V30 Series Installation And Operation Manua

Emerson KEYSTONE V30 Series Installation And Operation Manua

Marine hp butterfly valves

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KEYSTONE SERIES V30 / V32 MARINE HP BUTTERFLY VALVES
INSTALLATION AND OPERATION MANUAL
Before installation these instructions must be fully read and understood
1 GENERAL
Suggested installation orientation is with valve
shaft horizontal or inclined from vertical. Unless
otherwise recommended by Emerson, mount
the valve in the preferred direction with the
directional arrow pointing to the lower pressure
side so that the front face of the disc will be
upstream when the valve is in the closed position.
Thermal insulation of the body is mandatory for
operating temperatures above 200 °C (392 °F).
The Keystone marine high performance butterfly
valve offers the following body styles: Series V30
for wafer style and Series V32 for lug style.
2 INSPECTION
2.1
Carefully remove the valve from the shipping
package (box or pallet) to avoid any damage to
the valve and, in the case of automated valves,
to the electric or pneumatic/hydraulic actuator
or instrumentation.
2.2
Prior to installation, clean the inside of the
valve. Insure that there are no solid objects
such as pieces of wood, plastic or packing
materials within the valve or on the valve seat.
2.3
Inspect the seat and disc edge to insure that
Emerson.com/FinalControl
they were not damaged in handling. This is
especially important in the case of valves with
'fail- open' actuators.
2.4
Confirm that the materials of construction
listed on the valve body are appropriate for the
service intended and are as specified.
2.5
Locate the directional arrow on the valve name
plate that defines the preferred mounting
orientation in respect to the pressure. In most
cases, the valve is properly installed when the
actual fluid flow or high pressure is acting on the
front face of the disc when the valve is closed.
2.6
Ensure that the packing seal cover screws are tight.
CAUTION
The valve should be installed in the closed position
to insure that the seat and disc are not damaged
during installation. Particular care should be taken
with valves equipped with 'fail open' actuators.
Failure to insure proper handling may result in
damage to the valve. If the pipe is lined, confirm
that the disc rotation does not contact the lining
during the opening stroke. Failure to confirm that
the disc rotation does not contact the lining may
result in damage to the valve.
IMPORTANT
Whenever possible, install the valve with the shaft
in the horizontal position and, if possible, with the
cast-in disc stop located top-side of the pipe. If the
shaft cannot be positioned horizontally, position
the shaft so that it is not on the vertical centerline
in a horizontal pipe run. This will minimize any
depositing of solid particles present in the fluid
into the lower bearing.
Keystone is either a registered trademark of Emerson
International Service AG or its affiliates in the United
States and/or other countries. All other brand names,
product names, or trademarks belong to their
respective holders.
© 2017 Emerson. All rights reserved.
VCIOM-02541-EN 20/08

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Summary of Contents for Emerson KEYSTONE V30 Series

  • Page 1 Insure that there are no solid objects such as pieces of wood, plastic or packing Keystone is either a registered trademark of Emerson materials within the valve or on the valve seat. International Service AG or its affiliates in the United States and/or other countries.
  • Page 2: Installation

    KEYSTONE SERIES V30 / V32 MARINE HP BUTTERFLY VALVES INSTALLATION AND OPERATION MANUAL 3 INSTALLATION 7.1 REMOVING THE DISC-TO-SHAFT TAPERED PIN CONNECTIONS The valves are shipped with flange gasket For automated valves, set the air pressure/ surface protection. Before installing the valve, electrical voltage for at least the minimum 7.1.1 Open the valve disc to its full open remove the protection and carefully clean and...
  • Page 3 KEYSTONE SERIES V30 / V32 MARINE HP BUTTERFLY VALVES INSTALLATION AND OPERATION MANUAL 7.3 REMOVING THE PACKING SEAL COVER 7.8 REMOVING THE SHAFT BEARINGS FIGURE 1 ASSEMBLY (ABOVE DN 300 (NPS 12)) 7.3.1 Untighten the packing seal screws. NOTE 7.3.2 Remove the packing seal cover. A special bearing removal/installation tool is required to remove or install the shaft bearings (5).
  • Page 4 KEYSTONE SERIES V30 / V32 MARINE HP BUTTERFLY VALVES INSTALLATION AND OPERATION MANUAL PARTS LIST SERIES V30 / V32 WAFER AND LUG DN 50 (NPS 2) - DN 300 (NPS 12) Item Description Body Disc Shaft Seat Seat retaining ring Packing seal cover Packing seal Bearing...
  • Page 5 KEYSTONE SERIES V30 / V32 MARINE HP BUTTERFLY VALVES INSTALLATION AND OPERATION MANUAL PARTS LIST SERIES V30 / V32 WAFER AND LUG DN 350 (NPS 14) - DN 900 (NPS 36) Item Description Body Disc Shaft Seat Seat retaining ring Packing seal cover Packing seal Bearing...
  • Page 6 KEYSTONE SERIES V30 / V32 MARINE HP BUTTERFLY VALVES INSTALLATION AND OPERATION MANUAL 8 ASSEMBLY 8.4 INSTALLING THE BOTTOM COVER FIGURE 4 ASSEMBLY (APPLICABLE ABOVE DN 300 8.1 INSTALLING SHAFT BEARING (NPS 12)) 8.1.1 Insert the body into a vice as shown 8.4.1 Set O-ring in the bottom cover.
  • Page 7 3. Increase air supply pressure © 2012, 2020 Emerson Electric Co. All rights reserved 07/20. Keystone is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners.

This manual is also suitable for:

Keystone v32 series