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Summary of Contents for SCHUNK CLM 08
- Page 1 Translation of the original manual Assembly and operating manual Compact Linear Module...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Scope of delivery .................... 6 Accessories ...................... 7 1.4.1 Sensors ..................... 7 1.4.2 Rod lock .................... 7 1.4.3 Stop screw .................... 8 1.4.4 Stop / Sensor for CLM 08................ 8 Basic safety notes .................... 9 Intended use...................... 9 Not intended use .................... 9 Constructional changes .................. 9 Spare parts ...................... - Page 4 Linear module proposes at the end positions ............ 27 Payload swings in the final position .............. 27 Maintenance and care .................... 28 Assembly drawings/spare parts ................. 29 7.1.1 CLM 08.................... 29 7.1.2 CLM 10.................... 30 7.1.3 CLM 25.................... 31 7.1.4 CLM 50, 100 and 200 ................ 32 Translation of original declaration of incorporation .......... 33...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Definition Of Terms
• Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.4 Sizes This operating manual applies to the following sizes: • CLM 08 • CLM 10 • CLM 25 • CLM 50 • CLM 100 •... -
Page 7: Accessories
In the delivery state the sensors are mounted on the product. For the exact type designation, technical data and information on handling sensors, see catalog datasheet and assembly and operating manual of the sensor, available at schunk.com. Designation 50 100 200 Inductive proximity switch –... -
Page 8: Stop Screw
0314158 LMAS 100 0314160 LMAS 200 0314162 1.4.4 Stop / Sensor for CLM 08 For size CLM 08 a stop is optionally available with integrated sensor. End stop without sensor LMAS 08-KT (included in the system scope of delivery) End stop with sensor system NIA 50-KT 03.00 | CLM | Assembly and operating manual | en | 389015... -
Page 9: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions... -
Page 10: Personnel Qualification
Basic safety notes 2.6 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 11: Notes On Safe Operation
Basic safety notes 2.8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Avoid any manner of working that may interfere with the function and operational safety of the product. -
Page 12: Disposal
Basic safety notes 2.11 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 2.12 Fundamental dangers General •... -
Page 13: Protection During Commissioning And Operation
Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while... -
Page 14: Protection Against Electric Shock
Basic safety notes 2.12.4 Protection against electric shock Possible electrostatic energy Components or assembly groups may become electrostatically charged. When the electrostatic charge is touched, the discharge may trigger a shock reaction leading to injuries. • The operator must ensure that all components and assembly groups are included in the local potential equalisation in accordance with the applicable regulations. - Page 15 In the event of a power failure or control system malfunction, components may move uncontrollably and cause serious injuries. Secure the product with pressure maintenance valves (e.g. • SCHUNK pressure maintenance valves SDV-P for short time holding of every end position). WARNING Risk of burns through contact with hot surfaces! Surfaces of components can heat up severely during operation.
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Page 16: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 03.00 | CLM | Assembly and operating manual | en | 389015... -
Page 17: Assembly And Settings
Assembly and Settings 4 Assembly and Settings • When mounting the module and when mounting loads, do not Assembly measures allow impermissible forces and moments to be exerted (☞ catalog data) • Select the suitable screw tightening torque when mounting the module or loads on the module in accordance with the generally accepted guidelines for screw connections. - Page 18 • Use connecting wires with the same cross-section as the connection thread or larger. • Observe the requirements for the air supply Technical Data 16]. Compressed air connection CLM 08, 10 Compressed air connection CLM 25 – 100 (* for CLM 25: connection opposite) Air connection G1/8" G1/8"...
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Page 19: Adjust Stroke, Sensors And Damping
• End stop without sensor system LMAS 08-KT • End stop with sensor system NIA 50-KT wrench stroke clamping insert locknut Linear module end positions – Set CLM 08 Size Min. distance Y [mm] CLM 08 CAUTION Material damage due to erroneous settings! Do not fall below minimum distance Y. -
Page 20: End Positions - Sets Clm 10 - 25
Assembly and Settings 4.3.2 End positions - Sets CLM 10 – 25 The following components are available for stroke limiting, shock absorption and monitoring of the end positions: • Stop screw LMAS (option) • Shock absorbers (included in the scope of delivery) •... -
Page 21: End Positions - Sets Clm 50 - 200
Assembly and Settings Tighten the attachment screw. Ø Observe the tightening torque, see following table. ✓ Size Max. permissible screw tightening torque for strength class 8.8 [Nm] CLM 10 0.15 CLM 25 • 1.3 – Shock absorber stop LMST-25-KT • 0.3 – Proximity switch IN 40 Damping adjustment To adapt the damping characteristic of the apparent kinetic energy, the damper stroke and thus the characterteristics can be... - Page 22 Assembly and Settings Loosen the attachment screw. Stroke adjustment/ Ø sensor adjustment Set shock absorber stop LMST and proximity switch IN to Ø desired stroke. Tighten the attachment screw. Ø Observe the tightening torque, see following table. ✓ Size Max. permissible screw tightening torque for strength class 8.8 [Nm] CLM 50 •...
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Page 23: Setting The Speed
Assembly and Settings 4.4 Setting the speed CAUTION Material damage due to erroneous settings! If the end position is approached too hard, the product may be damaged. Adjust exhaust throttle valve and shock absorber so that the • movement is braked smoothly. Close exhaust throttle valve completely. -
Page 24: Adjustment Of The Shock Absorber Strocke
Assembly and Settings 4.5 Adjustment of the shock absorber strocke Movement End position Damping Time T Target time The shock absorber stroke is too long and the end position is reached too slowly. Movement End position Damping Time T Target time The shock absorber stroke is too short and the unit arrives in the end position too abruptly. -
Page 25: Mounting The Rod Lock
Assembly and Settings 4.6 Mounting the rod lock CAUTION Damage to the rod lock due to incorrect actuation / overload! The rod lock may only be triggered and unlocked when the • product has been shut down. See the data on static holding force in the catalog. The forces •... -
Page 26: Commissioning
Commissioning 5 Commissioning • Check the technical specifications Technical Data 16]. • Do not use the product until trouble-free operation has been checked, taking all permissible operating parameters into account. • The speed of movement must be regulated via throttle check valves Pneumatic connection 17]. -
Page 27: Troubleshooting
Troubleshooting 6 Troubleshooting 6.1 Module does not move Possible cause Corrective action Pressure drops below minimum. Check air supply. Pneumatic connection 17] Compressed air lines switched. Check compressed air lines. Pneumatic connection 17] 6.2 End position does not exist Possible cause Corrective action Sensor set to the stop inaccurately Adjust the sensor,... -
Page 28: Maintenance And Care
2 million cycles Check seals Regularly Replace seals As required The seals are included in the seal kit SCHUNK recommends the lubricants listed. Grease Isoflex-Topas NCA 52 or equivalent 03.00 | CLM | Assembly and operating manual | en | 389015... -
Page 29: Assembly Drawings/Spare Parts
Item 04*, 14*, 25, 26, 27, 34, 35 * Item 04 (base body) and item 14 (guide rail) only available as pre-assembled assembly. Order numbers in the following example Part-No. 1 CLM 08 - H14 - 01 03.00 | CLM | Assembly and operating manual | en | 389015... -
Page 30: Clm 10
Maintenance and care 7.1.2 CLM 10 Seal kits are available as a standardized wearing parts set. All seals are included. Order Number • CLMDI 010 ID number0314189 Spare part designation of the shock absorbers: Order Number • LMST 10-KT, ID number0314108 Sectional drawing CLM 10 According to the sectional drawing all other wear parts and components are available separately. -
Page 31: Clm 25
Maintenance and care 7.1.3 CLM 25 Seal kits are available as a standardized wearing parts set. All seals are included. Order Number • CLMDI 025 ID number0314214 Spare part designation of the shock absorbers: Order Number • LMST 25-KT, ID number0314164 Sectional drawing CLM 25 According to the sectional drawing all other wear parts and components are available separately. -
Page 32: Clm 50, 100 And 200
Maintenance and care 7.1.4 CLM 50, 100 and 200 Seal kits are available as a standardized wearing parts set. All seals are included. Order Number • CLMDI 050 ID number0314216 • CLMDI 100 ID number0314218 • CLMDI 0200 ID number0314220 Spare part designation of the shock absorbers: Order Number •... -
Page 33: Translation Of Original Declaration Of Incorporation
8 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 34: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 9 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Compact Linear Module Type designation ID number... - Page 35 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8...
- Page 36 Annex to Declaration of Incorporation Maintenance 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4...
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