Related Manuals for Baker Hughes Consolidated 19000 Series
Summary of Contents for Baker Hughes Consolidated 19000 Series
- Page 1 Consolidated ™ 19000 Series Safety Relief Valve Instruction Manual (Rev. E) Baker Hughes Data Classification : Public...
- Page 3 INSTRUCTIONS. THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.
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Page 4: Conversion Table
Note: Multiply USCS value with conversion factor to get metric value. NOTICE! For valve configurations not listed in this manual, please contact your local Consolidated Green ™ Center for assistance. © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 5: Table Of Contents
Recommended Installation Practices ....................16 A. Mounting Position ......................... 16 B. Inlet Piping ............................ 16 C. Outlet Piping ..........................17 XII. Disassembly of Consolidated 19000 Series SRV ................18 A. General Information ........................18 B. Disassembly ........................... 19 C. Cleaning ............................19 XIII. - Page 6 N. Spindle O-Ring ..........................30 O. Backup Plate O-Ring ........................30 P. Seat O-Ring ............................ 30 Reassembly of Consolidated 19000 Series SRV ................30 A. Metal Seat Valves (MS)........................30 B. O-Ring Seat Seal Valves (DA) ......................31 C. 19096M-DA-BP O-Ring Seat Seal Valves ..................31 XVI.
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Page 7: Product Safety Sign And Label System
Do not drop or strike. this will result in severe avoid possible severe to prevent possible personal injury or death. personal injury or death. injury © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 8: Safety Alerts
• Always perform correct service and repair. Incorrect DANGER alerts are not all-inclusive. Baker Hughes cannot service and repair can result in product or property know all conceivable service methods nor evaluate all damage or severe personal injury or death. -
Page 9: Safety Notice
Consequently, Baker Hughes has not undertaken any such broad evaluation and, thus, anyone who uses a procedure and/or tool, which is not recommended by Baker Hughes, or deviates from Baker Hughes recommendations, must be thoroughly satisfied that neither personal safety, nor valve safety, will be jeopardized by the method and/or tools selected. -
Page 10: Warranty Information
Hughes Field Service are sealed to assure the customer of our guarantee against defective workmanship. Unauthorized removal and/or breakage of this seal will negate our warranty. 1. Refer to Baker Hughes’s Standard Terms of Sale for complete details on warranty and limitation of remedy and liability V. -
Page 11: Handling, Storage, And Pre-Installation
While hoisting the threads. valve, take care to prevent bumping the valve against steel structures and other objects. © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 12: Pre-Installation And Installation Instructions
Inlet/Outlet Connections performance and easy maintenance procedures are characteristics of this valve, when properly installed in All Consolidated 19000 Series can be provided by Baker suitable applications for its design. Hughes Consolidated with flanged, or socket weld inlet and The Consolidated 19000 Series SRV has three pressure outlet connections, upon customer request. -
Page 13: Introduction
Note: Refer to this Table for the performance criteria of this valve. Applications outside of these ranges may cause malfunction of the intended valve operation. | 11 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 14: Consolidated 19000 Series Srv
19226L, 19357L, 19567L, 19096M, 19110M, 19126M, 19226M, 19357M, 19567M, 19096H, 19110H, 19126H, 19226H Figure 1c: -1 Design Note 3 Figure 1: 19000 Metal Seat Valve Construction 19110 Valve Not Available. 12 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 15: Standard Cap Types
Figure 4: Typical Screwed Can be provided with a gag if required Figure 3: Plain Cap 3 & 4 Cap with Gag | 13 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 16: Soft Seat Valve
O-Ring Seat Seal Inlet Nipple Extension (Optional) (not shown) Figure 5c: Soft Seat Assembly Outlet Nipple Extension Figure 5: 19000 O-Ring Soft Seat Valve Construction (Optional) (not shown) 14 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 17: The 19096M-Da-Bp Valve
Cap Gasket Screwed Cap O-Ring Retainer Lockscrew O-Ring Seat Seal Spindle O-Ring Backup Plate Backup Plate O-Ring Figure 6: 19000-DA-BP Valve Construction | 15 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 18: Recommended Installation Practices
The determination of reaction forces during valve discharge is the responsibility of the vessel and/or piping designer. Baker Hughes publishes certain technical information about reaction forces under various fluid flow conditions, but assumes no liability for the calculations and design of the inlet piping. -
Page 19: Outlet Piping
For a closed system, always keep piping strains isolated from the mechanical load, unsupported Pressure Relief Valve, regardless of process operation and temperature. discharge piping consisting of Figure 8: Outlet Piping Considerations | 17 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 20: Disassembly Of Consolidated 19000 Series Srv
Do not interchange parts from one valve with with the cleaning cantrapfluids.Use parts from another valve. and decontaminating caution when removing recommendations in the to prevent injury or appropriate Material Safety environmental damage. Data Sheet. 18 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 21: Disassembly
(12) from the bonnet top (7). (d) Data Sheet and observe Unscrew the bonnet top (7) from the bonnet bottom safe practices for any cleaning method. (8). | 19 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 22: Maintenance
The seat width can be measured by the use of a “Measuring Replace the compound frequently after wiping off the Magnifier” (see Figure 10a). Baker Hughes recommends the old compound, and apply more pressure to speed the use of Model S1-34-35-37 (Bausch and Lomb Optical Co.) cutting action of the compound. - Page 23 - .002” + 0.08 (0.30 - 0.05 View Y Figure 11d: Soft Seat Base Figure 11: Machining the Metal and Soft Seat Base | 21 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual...
- Page 24 Flat 0.030 0.76 30° 0.187 4.75 19126H 0.156 3.96 1.524 38.71 Flat 0.030 0.76 30° 0.250 6.35 19226H 0.210 5.33 1.504 38.20 Flat 0.030 0.76 30° 0.250 6.35 22 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes...
- Page 25 19126H 0.125 3.18 1.502 38.15 Flat 0.030 0.76 30° 0.250 6.35 19226H 0.210 5.33 1.504 38.20 Flat 0.030 0.76 30° 0.250 6.35 | 23 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual...
- Page 26 1. Soft seat (DA) valves for liquid service from 5 - 100 psig (0.34 - 6.89 barg) require a special base for 19000L Series. Refer to Dimension “M” instead of Dimension “F” in this case. 24 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes...
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Page 27: O-Ring Seat Seal Valves (Da)
Figure 12c: Soft Seat O-Ring Retainer (19096-19126) Figure 12d: Soft Seat O-Ring Retainer (19226-19567) Figure 12: Disc and O-Ring Retainer (Metal Seat & Soft Seat) | 25 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 28: Checking Spindle Concentricity
"B" that has been recessed to permit free rotation of the spindle (see Figure 13). Section X-X Bearing Surface “T” Spring Washer Seat (-2 Spindle) Figure 13: V-Block Support Setup 26 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 29: Inspection And Part Replacement
(see Figure 12 and Table 7). b. Length “S” is less than “S” minimum (see Table 7). c. Retainer lockscrew - always replace. Figure 14: Disc Holder | 27 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 30: Guide
The O-ring groove is nicked, scratched or pitted Base and bonnet seating surfaces are scratched, nicked, corroded or leaks. Figure 15a: 19000L & M Valves Figure 15b: 19000H Valves Figure 15: Guide 28 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 31: Spring
The bearing surfaces are galled, pitted or scratched. diameter to allow permanent spring marking. The adjustment flats are damaged or rounded. The Set Pressure of the Consolidated 19000 series valve should be within the spring range of the valve K. Bonnet Top (7) spring. -
Page 32: Bonnet Bottom
The seat O-ring should always be replaced. The material and durometer of the seat O-ring should be the same material and durometer as that specified on the O-ring nameplate. XV. Reassembly of Consolidated 19000 Series SRV A. Metal Seat Valves (MS) Apply a small amount of non-copper based thread... -
Page 33: O-Ring Seat Seal Valves (Da)
XV. Reassembly of Consolidated 19000 Series SRV (Contd.) Table10:BaseTorqueSpecifications valve nameplate for information required when ordering an O-ring seat seal. Recommended Maximum Torque VALVE Torque TYPE Install the O-ring retainer (3) and a new retainer ft-lb ft-lb lockscrew (36). 19096L... - Page 34 XV. Reassembly of Consolidated 19000 Series SRV (Contd.) Bearing surfaces should be ground together using Place spindle O-ring 312XX011 (38) into the O-ring a 320 grit lapping compound (see Table 17), clean groove on the spindle (9). Lubricate the spindle nose all parts before assembly.
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Page 35: Setting And Testing
Therefore, it is important to compensate for steam and require a CDTP. the difference between production test temperature and | 33 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 36: Blowdown
Set pressure 2500 psig(172.37 barg), temperature 500º attempt to adjust the blowdown on these valves. Typical F(260ºC), constant backpressure 150 psig(10.34 barg). blowdown is less than 10 percent. The blowdown under the 34 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes... -
Page 37: Simmer
0.06 (16.99) finish. The valve must be re-tested if disassembly is required. After the valve set pressure has been adjusted, tighten the | 35 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... - Page 38 Figure 16a: Bonnet Top Figure 16b: Bonnet Bottom Figure 16c: Backup Plate Surface V Threads Figure 16: Spindle O-Ring Groove Figure 16: 19096M-DA-BP Valve Two Piece Bonnet, Spindle and Back-up Plate 36 | © 2020 Baker Hughes Company. All rights reserved. Baker Hughes...
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Page 39: Hydrostatic Testing And Gagging
Disassemble valve and correct any abnormality as outlined in this full lift; valve does disc holder and guide manual. Inspect system for cleanliness. not close from full lift. | 37 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... -
Page 40: Maintenance Tools And Supplies
Note: O nesetofthreelapsisrecommendedforeachsizetoassureampleflatlapsareavailableatall times. • The Lap Resurfacing Plate is part number 0439003 • Lapping compounds are identified in Table 17 • Laps and the lapping plate may be purchased from Baker Hughes Table 16: Laps Valve Part Number 19096L, 19110L, 19126L,... -
Page 41: Replacement Parts Planning
• Baker Hughes designed the parts • Baker Hughes has worldwide service • Baker Hughes guarantees the parts • Baker Hughes has fast response availability for parts with the global Green Tag Center / authorized sales • Consolidated valve products have been in... -
Page 42: Recommended Spare Parts
YOUR SAFETY IS OUR BUSINESS Baker Hughes has not authorized any company or any individual to manufacture replacement parts for its valve products. When ordering replacement valve parts, please specify in your purchase order: “ALL PARTS MUST BE DOCUMENTED AS NEW AND SOURCED FROM BAKER HUGHES OR YOUR LOCAL GREEN TAG CENTER / BAKER HUGHES AUTHORIZED SALES REPRESENTATIVE". -
Page 43: Field Service, Training And Repair Program
Using original manufactured parts Inventory Control • Global access to spare parts inventories with your local Green Tag Center / Baker Hughes's authorized sales | 41 © 2020 Baker Hughes Company. All rights reserved. Consolidated 19000 Series Safety Relief Valve Instruction Manual... - Page 44 Copyright 2020 Baker Hughes Company. All rights reserved. Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not make any representation as to the accuracy or completeness of the information and makes no warranties of any kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness for a particular purpose or use.