Table of Contents

Advertisement

240GT54/nrg240GT54
Installation Guide

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 240GT54 and is the answer not in the manual?

Questions and answers

Summary of Contents for Amphenol 240GT54

  • Page 1 240GT54/nrg240GT54 Installation Guide...
  • Page 2 Amphenol Network Solutions assumes no liability from the application or use of these products. Amphenol Network Solutions does not convey any license under its patent rights nor the patent rights of others. This document and the products described herein are subject to change without notice.
  • Page 3: Table Of Contents

    Table of Contents Section One: Overview ..........................6 1.1 About this Guide ..........................6 1.2 nrgSMART™ ........................... 6 1.3 240GT54 Configurations ........................7 1.4 240GT54 Overview .......................... 7 1.5 Specifications ..........................10 Section Two: Installation ..........................12 2.1 Important Installation Guidelines ....................12 2.2 Installation Instructions ........................
  • Page 4 4.2 ICES-003 Class A Notice – Avis NMB-003, Class A ..............47 List of Figures Fig. 1-1: 240GT54 Front View........................7 Fig. 1-2: 240GT54 Rear View ........................8 Fig. 1-3: 240GT54-SC Front View ....................... 8 Fig. 1-4: 240GT54-C Rear View ........................8 Fig.
  • Page 5 Fig. 3-4: Side View (Standard and -SC Versions) ..................39 Fig. 3-5: Side View (-C Versions) ....................... 40 Fig. 3-6: Rear View (240GT54) ........................40 Fig. 3-7: Rear View (nrg240GT54-CTRL and nrg240GT54-SENS) ............40 Fig. 3-8: Rear View (240GT54-C) ......................40 Fig.
  • Page 6: Section One: Overview

    Section One: Overview 1.1 About this Guide This manual provides a comprehensive overview of and installation guidelines for the 240GT54 family of power distribution panels. While care has been taken to define all necessary information, complete details may not be covered.
  • Page 7: 240Gt54 Configurations

    Inputs, Connectorized Outputs (Tie Bar and Connectors purchased separately) 1.4 240GT54 Overview The Amphenol Network Solutions 240GT54 family of 1RU, dual-feed 240A per feed, power distribution panels provide high-capacity, ±48V, ±24V, and ±12V power protection for secondary power distribution to data and communications equipment.
  • Page 8: Fig. 1-2: 240Gt54 Rear View

    Fig. 1-2: 240GT54 Rear View Fig. 1-3: 240GT54-SC Front View Fig. 1-4: 240GT54-C Rear View This panel accommodates Cooper Bussmann and Littelfuse GMT fuses and Cooper Bussmann TPA fuses. As an optional accessory, AIRPAX 1U circuit breakers can be used as an alternate to TPA fuses. The panel has positions for 10 GMT fuses and 8 bullet-style, plug-in fuse holders or breakers.
  • Page 9 For flexibility, a Sensor panel can be upgraded to include an integrated Controller, and a CTRL panel can be downgraded to a SENS panel. Changes can be made in the field by exchanging a circuit board and front panel. Contact Amphenol Network Solutions for more details. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved.
  • Page 10: Specifications

    @12V: 18mA (0.22W) @24V: 20mA (0.48W); @48V: 30mA (1.44W) Alarm wire size #24 AWG, typical (#26 to #20 AWG) Terminals Wire wrap or mates with TE Connectivity 3-640428-3 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 11 Dimensions: Specifications: 240GT54/ nrg240GT54 Height: 1.75" (44 mm) Depth: 13.5" (344 mm) Width: 17.0" (432 mm) without brackets 19” and 23” brackets included with panel 240GT54-C/nrg240GT54-C Height: 1.75" (44 mm) Depth: 18.7" (475 mm) without tie bar 21.9" (557 mm) with tie bar Width: 17.0"...
  • Page 12: Section Two: Installation

    Network Telecommunication Facilities and OSP. NOTE: The 240GT54 family is DC-I and can be grounded in both CBN and IBN networks. All feeds have isolated returns and the chassis grounds are isolated from all returns. The 240GT54 family is suitable for installation in Network Telecommunication Facilities and in locations where the NEC applies.
  • Page 13: Mounting Brackets

    3. Use included undercut hardware to install tie bar. Standard tie bar is included in -C connectorized panels. 4. Tighten screws to 20 in/lb. (2.3 N•m). Fig. 2-2: Installing -C Tie Bar 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 14: Optional Tie Bar Installation (-Sc Versions)

    6. Tie bar is an optional accessory for -SC connectorized panels and is purchased separately. Use hardware included in accessory kit to install tie bar. 7. Tighten screws to 20 in/lb. (2.3 N•m). Fig. 2-4: Installing Optional -SC Tie Bar 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 15: Rack Mounting

    2-5. Mount the panel as high as possible on the rack. Use a seismic rack for best rigidity. 9. Tighten screws to 35 in/lb. (3.9 N•m). Fig. 2-5: Installing Panel in Rack 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 16: Grounding

    Connect the lug using -20 bolts, split washers and flat washers provided, as shown in Fig. 2-6. 12. Tighten the bolt to 50 in/lb. (5.6 N•m). Fig. 2-6: Grounding Lug Connection 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 17: Input Wiring

    17. If required, lightly coat antioxidant on lugs and input BATT and RTN terminals and then connect lugs to input terminals, as shown in Fig. 2-6. 18. Tighten nut to 150 in/lb. (~17 N•m), max. Fig. 2-7: Input Lugs 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 18: Remove Alarm Cover

    NOTE: Side A dip switches 5-8, and side B dip switches 1-4, are not used and should remain in the off (up) position to prevent false alarming. Unused DIP switches Used DIP switches Fig. 2-9: DIP Switches 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 19: Fig. 2-10: 240Gt54 Led Status

    — test ALM relay and contact alarm terminals: • Expect an open circuit (∞Ω) between terminals C and NC Fig. 2-10: 240GT54 LED Status • Expect continuity (0Ω) between terminals C and NO 23. With no output wires connected or with the output loads (devices fed by this panel) disabled, install GMT fuses and TPA fuses into the fuse holders or turn on breakers, see section 2.2.9 and 2.2.10.
  • Page 20: Installing Tpa Fuses

    NOTE: Ensure the corresponding DIP switches for installed fuses are in the down (ON) position and that the DIP switches for the corresponding empty positions are in the up (OFF) position. 30. Install fuse holders in the desired circuit. Ensure “Line” is on top. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 21: Installing Gmt Fuses

    36. Two nrgTEMP connectors are available on the panel and accept the optional nrgTEMP probes. 37. The Amphenol Network Solutions proprietary communication link, nrgNET, connects nrgSMART controller panels and nrgSMART panels. Legacy nrgSMART panels used a single cable with four conductors to provide power and data communication.
  • Page 22: Nrgsmart Connectivity (-Ctrl Versions)

    Other supported browsers include Firefox. h. The Configuration Wizard will be displayed. RJ-45 LAN port 41. The MGMT Port is not enabled and will be updated in a future firmware release. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 23: Fig. 2-14: Ctrl Panel Connectivity Ports

    42. For information on connecting and configuring your nrgSMART panels, please refer to nrgSMART Configuration Guide. MGMT Port LAN Port Fig. 2-14: CTRL Panel Connectivity Ports 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 24: Output Wiring (Terminal Block Versions)

    49. If applicable, check voltage and polarity at loads. 50. Record circuit assignments in accordance with operating company procedures and guidelines. 51. Enable equipment loads one at a time to verify proper operation of loads. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 25: Gmt Output Wiring (Connectorized Versions)

    Note: If cables were placed in incorrect position, use a small pair of needle nose pliers or equivalent to squeeze the retainer latch together. With latches released, grip the plug housing and pull on cables to remove retainer. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 26: Tpa Or Breaker Output Wiring (Connectorized Versions)

    Fig. 2-20: Connector Front View 57. Insert retainer into plug housing as shown in Fig. 2-21 Ensure the retainer flanges are inserted into the connector first. Fig. 2-21: Insert Retainer 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 27: Fig. 2-22: Insert Connector

    60. If applicable, check voltage and polarity at loads. 61. Record circuit assignments in accordance with operating company procedures and guidelines. 62. Enable equipment loads one at a time to verify proper operation of loads. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 28: Install Rear Cover

    63. Install rear plastic cover using provided hardware, as shown in Fig. 2-23, Fig. 2-24, and Fig. 2-25. Fig. 2-23: Rear Cover (Standard Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 29: Fig. 2-24: Rear Cover (-C Versions)

    Fig. 2-24: Rear Cover (-C Versions) Fig. 2-25: Rear Cover (-SC Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 30: Tpa Fuse Holder

    3. If the old fuse is not being replaced with a new fuse, reinsert the empty fuse holder or blanking cover and ensure the corresponding dip switch is switched to the off (up) position. 2.4 Blanking Cover Fig. 2-27: Optional Blanking Cover PN: 150203+03 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 31: Circuit Breaker Puller

    5. If a new breaker is replacing the old breaker, an optional cover can being installed using a Phillips screwdriver to install the mounting screws. 2.6 Contact Removal Tool Fig. 2-29: Optional Contact Removal Tool PN: 150797 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 32: Tie Bar (-C Versions)

    Fig. 2-31: Tie Bar with Optional 4 Post Mounting Brackets (-C Version) PN: 307622 2.9 Tie Bar (-SC Versions) Fig. 2-32: Optional Tie Bar (-SC Versions) PN: 307661 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 33: Temperature Probes (Nrgsmart Versions)

    Fig. 2-33 Optional nrgTEMP Temperature Probe (nrgSMART Versions) PN: nrgTEMP Two temperature probe ports are available on the back of the nrgSMART versions of panels. Each port can accept the optional nrgTEMP probe. See Fig. 2-13. 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 34: Nrgnet Pinouts (Nrgsmart Versions)

    Drain Wire (24 AWG) Pin 4 PWR + Black (18 AWG) Pin 5 PWER - Red (18 AWG) CTRL Panel SENS Panel Fig. 2-34: nrgNET Pinout Connections (Integrated Controller) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 35: Parts & Accessories

    The following tables list optional and replacement items for the panel. For wire sizing and labeling, please refer to Wire Sizing & Label Convention (Amphenol Network Solutions Part No. 117995) included with your panel. Order parts and accessories online at amphenol-ns.com.
  • Page 36: Gmt Fuses, Tpa Fuses And Circuit Breakers

    100151 1/2A 004001 3/4A 004008 100991 1-1/3A 004006 1-1/2A 004011 004002 2-1/2A 130783 004012 3-1/2A 130782 004013 004014 7-1/2A 004010 004015 102287 102288 127240 20A with cover 131340 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 37 30A, standard delay, UL489, without cover 149715 40A, standard delay, UL489, without cover 149716 50A, standard delay, UL489, without cover 149718 60A, standard delay, UL489, without cover 149719 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 38: Lug Reference Guide

    Burndy YA4CL1-BOX YA6CL1-BOX YA8CL-BOX YAV10-BOX *Narrow tongue lug Ground Cables: 2 Hole " on " Centers T&B 54208 54207 54206 Panduit LCD1-14A-E LCD2-14A-Q LCD4-14A-L Burndy YA1CL-2TC14 YA2CL-2TC14 YA4CL-2TC14 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 39: Section Three: Drawings

    Section Three: Drawings 3.1 240GT54 Drawings Fig. 3-1: Front View (Passive Versions) Fig. 3-2: Front View (nrgSMART -CTRL Versions) Fig. 3-3: Front View (nrgSMART -SENS Versions) Fig. 3-4: Side View (Standard and -SC Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567...
  • Page 40: Fig. 3-5: Side View (-C Versions)

    Fig. 3-5: Side View (-C Versions) Fig. 3-6: Rear View (240GT54) Fig. 3-7: Rear View (nrg240GT54-CTRL and nrg240GT54-SENS) Fig. 3-8: Rear View (240GT54-C) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 41: Fig. 3-9: Rear View (Nrg240Gt54-Ctrl-C And Nrg240Gt54-Sens-C)

    Fig. 3-9: Rear View (nrg240GT54-CTRL-C and nrg240GT54-SENS-C) Fig. 3-10: Rear View (240GT54-SC) Fig. 3-11: Rear View (nrg240GT54-CTRL-SC and nrg240GT54-SENS-SC) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 42: Fig. 3-12: Bottom View (Standard Versions)

    Fig. 3-12: Bottom View (Standard Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 43: Fig. 3-13: Bottom View (-C Versions)

    Fig. 3-13: Bottom View (-C Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 44: Fig. 3-14: Bottom View (-Sc Versions)

    Fig. 3-14: Bottom View (-SC Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 45: Fig. 3-15: Optional 4 Post Mounting Bracket (-C Versions)

    Fig. 3-15: Optional 4 Post Mounting Bracket (-C Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 46: Fig. 3-16: Optional Tie Bar (-Sc Versions)

    Fig. 3-16: Optional Tie Bar (-SC Versions) 240GT54/nrg240GT54 Amphenol Network Solutions All rights reserved. 6.5.2020 150567 509.926.6000 — amphenol-ns.com.com...
  • Page 47: Section Four: Notices (Nrgsmart Versions)

    Modification Any modifications made to this device that are not approved by Amphenol Network Solutions may void the authority granted to the user by the FCC to operate this equipment. 4.2 ICES-003 Class A Notice – Avis NMB-003, Class A This Class A digital apparatus complies with Canadian ICES-003.

Table of Contents