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Summary of Contents for Zimmer HWR Series
- Page 1 INSTALLATION AND OPERATING INSTRUC- TIONS HWR series Manual tool changers DDOC00112 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ● ● ●...
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Page 3: Table Of Contents
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series Contents 1. Supporting documents ...............................4 2. Safety notes ..................................4 3. Designated use ..................................5 4. Personnel qualification ...............................5 5. Product description ................................5 Forces and torques ......................................5 Type plate ..........................................5 6. Function ....................................6 Technical data ........................................6 7. -
Page 4: Supporting Documents
3. The tool changer may be used only in accordance with its proper use and technical data. Zimmer GmbH shall accept no liability for any damage caused by improper use. -
Page 5: Designated Use
INFORMATION: For information on forces and torques, please visit our website. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Type plate A type plate is attached to the housing of the tool changer. -
Page 6: Function
Mounting surface for the energy element Technical data INFORMATION: For information on technical data, please visit our website. This data varies within the series, depending on the specific design. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany ... -
Page 7: Installation
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series 7. Installation NOTICE: Switch off the power supply before any assembly, installation or maintenance work. CAUTION: Switch off the power supply before any assembly, installation or maintenance work. ► Switch off the power supply before all work. ► Switch off the power supply to the machine or the system before all work. ► Secure the power supply against being switched on unintentionally. ► Check the power supply for any residual energy. WARNING: Risk of injury in the event of unexpected movement of the machine or system into which the tool changer is to be installed. -
Page 8: Installation Of Accessories
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series Installation of accessories Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ● ● ●... - Page 9 INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series Fixed part ► 6 pneumatic connections with M5 threads. ► 2 connecting surfaces for mounting additional energy elements ► For this purpose, the following are available for selection: • WER03, electrical transmission element Ö With flat plug, 9-pin Ö With round plug, 4-pin •...
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Page 10: Setting The Clamping Force
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series 8. Setting the clamping force The clamping force is independent from the quality of the form fit of the clamping elements of both parts. This quality is determined by how exactly the locking bolts of the fixed part can sink into the annular groove the clamping nut of the loose part Both elements are factory set to match each other exactly. The... -
Page 11: Setting The Clamping Force At The Fixed Part
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series Setting the clamping force at the fixed part This adjustment procedure changes the position of the clamping mechanism with the locking bolts in rela- tion to the clamping ring in the loose part ►... - Page 12 INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series NOTICE: The pitch of the clamping nut is 1 mm. 1 revolution of the clamping nut = 1.00 mm height adjustment on the clamping mechanism. 3/4 revolution of the clamping nut = 0.75 mm height adjustment on the clamping mechanism.
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Page 13: Operation
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series 9. Operation WARNING: Risk of injury in case of unexpected movement of the machine or system in which the tool changer is installed. ► Switch off the power supply to the machine before all work. ► Secure the machines against being switched on unintentionally. ► Check the machine for any residual energy. The manual HWR tool changer is operated as follows: Pick up and lock the loose part: ► Unfold the locking lever and move it into the horizontal posi- tion. -
Page 14: Maintenance
Dismantling and reassembling the tool changer without authorization may result in complications, as special installation equipment is required in some cases. Zimmer GmbH shall not be liable in the event of unauthorized dismantling and reassembly of the tool changer or in the event of any malfunctions or damage resulting therefrom. -
Page 15: Rohs Declaration
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series 14. RoHS declaration In terms of the EU Directive 2011/65/EU Name and address of the manufacturer: Zimmer GmbH, 77866 Rheinau, Germany, Im Salmenkopf 5 +49 7844 9138 0 +49 7844 9138 80 ... -
Page 16: Declaration Of Incorporation
INSTALLATION AND OPERATING INSTRUCTIONS: Manual tool changers, HWR series 16. Declaration of Incorporation In terms of the EU Machinery Directive 2006/42/EC (Annex II 1 B) Name and address of the manufacturer: Zimmer GmbH, 77866 Rheinau, Germany, Im Salmenkopf 5 +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com...
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