Ingersoll-Rand DAA40 Series Maintenance Manual

Ingersoll-Rand DAA40 Series Maintenance Manual

Torque control wrenches without transducers
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MAINTENANCE SECTION COVERING
SERIES DAA40, DAF40 AND DAM40 TORQUE CONTROL
WRENCHES WITHOUT TRANSDUCERS
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with all regulations (local, state, feder-
al and country), that may apply to hand held/hand
operated pneumatic tools.
For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the
inlet with 3/8" (10 mm) inside diameter air supply
hose.
Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.
Do not use damaged, frayed or deteriorated air
hoses and fittings.
Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged
label.
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool perform-
ance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
 Ingersoll–Rand Company 2000
Printed in U.S.A.
GEAR CASE MODULES
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
for
Always wear hearing protection when operating
this tool.
Keep hands, loose clothing and long hair away
from rotating end of tool.
Note the position of the reversing lever before
operating the tool so as to be aware of the direction
of rotation when operating the throttle.
Anticipate and be alert for sudden changes in
motion during start up and operation of any
power tool.
Keep body stance balanced and firm. Do not over-
reach when operating this tool. High reaction
torques can occur at or below the recommended
air pressure.
Tool shaft may continue to rotate briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using
any tool if discomfort, tingling feeling or pain
occurs. Seek medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
Use only impact sockets and accessories. Do not
use hand (chrome) sockets or accessories.
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
(Continued on page 3–2)
03541281
Form P7212
Edition 5
August, 2000

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Summary of Contents for Ingersoll-Rand DAA40 Series

  • Page 1 03541281 Form P7212 Edition 5 August, 2000 MAINTENANCE SECTION COVERING GEAR CASE MODULES SERIES DAA40, DAF40 AND DAM40 TORQUE CONTROL WRENCHES WITHOUT TRANSDUCERS IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS MANUAL BEFORE OPERATING TOOL. IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
  • Page 2: Failure To Observe The Following Warnings Could Result In Injury

    FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. USING THE TOOL (Continued) certain the operator’s hand cannot be pinched between the Bar and a solid object. When installing or removing the output device on • When operated continuously for long periods of any tool, ALWAYS grasp a metal component of the time, Series D Nutrunners may become hot at the tool while tightening or loosening the Coupling Nut...
  • Page 3: Warning Label Identification

    WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the electrical Always wear eye protection Always wear hearing supply and disconnect the when operating or perform- protection when operating power cord before installing, ing maintenance on this tool.
  • Page 4 SERIES D ANGLE WRENCH GEAR UNITS FOR MODELS WITHOUT TRANSDUCERS (Dwg. TPC627–1)
  • Page 5 PART NUMBER FOR ORDERING Gear Case Module for hand–held tools ..DAA9–M37 DAA14–M37 DAA25–M37 DAA35–M37 DAA40–M37 DAP40–M37 for fixtured tools ... DAF9–M37 DAF14–M37 DAF25–M37 DAF35–M37...
  • Page 6 GEAR IDENTIFICATION CHART PART NUMBER PART NAME ILLUS. NO. NUMBER OF TEETH EXTERNAL INTERNAL DAA9–17 Drive Coupling DAA14–17 Drive Coupling 4RLM–17 Rotor Pinion DAA35–17 Rotor Pinion DAA25–17 Rotor Pinion DAA25–216 Planet Gear Head ––– 12 • DAA35–216 Planet Gear Head –––...
  • Page 7: Maintenance Section

    MAINTENANCE SECTION Disassembly of the Gear Case Install a Spindle Planet Gear (309) and Spindle Planet Gear Bearing (310) on each shaft of the Spindle. 1. Grasp the Gear Case Assembly (300) in copper–cov- Make certain the teeth of the Planet Gears mesh with ered vise jaws with the assembled motor upward, and the teeth of the Ring Gear.
  • Page 8: Troubleshooting Guide

    MAINTENANCE SECTION TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Gear Case gets hot Excessive grease Clean and inspect the Gear Case and gearing parts and lubricate as instructed on front page. Worn or damaged parts Clean and inspect the Gear Case and gearing.

This manual is also suitable for:

Daf40 seriesDam40 series

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