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Rainbow Pool Products
®
PO Box 2388, Mansfield Qld 4122
Telephone STD 61-7-3849 5385
Facsimile STD 61-7-3849 5384
Email: info@rainbowpoolproducts.com.au
Web: www.rainbowpoolproducts.com.au
WARNING
FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which
the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer
must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed
exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and
instructions may result in property damage, personal injury, or death. Improper installation and/or operation can create carbon monoxide gas and flue gases
which can cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Zodiac Group Australia Pty, Ltd.
strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces. Improper
installation and/or operation will void the warranty.
• DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
• DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION
WHAT TO DO IF YOU SMELL GAS
• Immediately switch off main gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Gas-Fired Pool and Spa Heater
IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY,
A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH.
INSTALLATION AND
OPERATION MANUAL
Zodiac JXi™
Models 200, 370
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Table of Contents
Related Manuals for Zodiac JXi 200
Summary of Contents for Zodiac JXi 200
- Page 1 Improper installation and/or operation can create carbon monoxide gas and flue gases which can cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Zodiac Group Australia Pty, Ltd.
-
Page 2: Table Of Contents
Page 2 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Table of Contents Section 7. Optional Remote Controls ... 24 Section 1. General Information ....... 3 Connecting to a Remote Technical Assistance .......... 3 Pool-Off-Spa Selector (3-Wire Connection) ..24 Warranty ............. -
Page 3: Section 1. General Information
ENGLISH ® ™ Section 1. General Information This manual provides installation and operation Read the installation and operation instructions instructions for the Zodiac JXi pool and spa gas heater completely before proceeding with the product line. installation. Technical Assistance Web: Phone: www.zodiac.com.au... -
Page 4: Dimensions
If change is required to any of †For gas pipe size requirements see Section 4 the above; contact your local Zodiac distributor visit www.zodiac.com.au ‡ All readings must be taken while the heater is operating or call technical support at 1300 763 021. -
Page 5: Heater Components
Pay particular attention to the chapter addressing Venting of Equipment All Zodiac Gas heaters must be installed in accordance with the local building and installation codes as per the utility or Authority Having Jurisdiction (AHJ). In the absence of local codes, please refer to the latest edition of the national codes for installation: JXi pool and spa heaters meet or exceed the requirements of energy conservation regulations such as those in regions that have disallowed the use of continuously lit pilot type ignition sources. -
Page 6: Section 2. Getting Started
Page 6 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Section 2. Getting Started • Install the JXi in accordance with the procedures in this manual, local codes and ordinances, and in accordance • with the latest edition of the appropriate national code. -
Page 7: Required Equipment
Gas Piping 120 VAC, 50/60 Hz need to be used during this installation please call the Manual Gas Shut *Conduit Elbow/ PVC Cement Zodiac customer service center at 1300 763 021. Off Valve Conduit Connector. Gas Union *Flexible Conduit *Wire Nuts which are outlined in detail in Section 3.3... -
Page 8: Section 3. Location Requirements
Page 8 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Section 3. Location Requirements Section 3.3 for details. Location of the heater below or above the pool water level Section affects operation of its water pressure switch. See indoor installation in Australia and for indoor and outdoor for more information. -
Page 9: Outdoor Installation
Page 9 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Outdoor Installation Locate the heater: • any overhang. • On a level solid surface. • So that the top surface of the heater is at least 1 m •... -
Page 10: Indoor And Outdoor Shelter Installation
Section 3.1 when selecting an installation location. Zodiac Group Australia Pty, Ltd., does not recommend outdoor You will also need to make considerations for intake shelter installations that depend on internal air for combustion. 3.3.1... - Page 11 Improper installation or maintenance can cause nausea or asphyxia- injury or death. For indoor installations, as an added measure of safety, Zodiac strongly recommends installation of suitable National Fuel Gas code ANSI Z223.1 (NFPA 54) carbon monoxide detectors in the vicinity of this appliance and in CODES* any adjacent occupied spaces.
- Page 12 WARNING Improper installation or maintenance can cause nausea or asphyxiation or death. For indoor installations, as an added measure of safety, Zodiac strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adja- cent occupied spaces.
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Page 13: Section 4. Gas Connections
An outside draft inducer must be installed to pull and create negative pressure in the vent system. Zodiac does not recommend using a common vent to vent multiple appliances through a common duct. However, if no other option is deemed available by the installer, each information on common venting multiple appliances. -
Page 14: Inlet Gas Pressure Test
Page 14 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Inlet Gas Pressure Test Before operating the heater it is necessary to test the CAUTION input gas pressure to ensure that it falls within the Table 2. -
Page 15: Gas Offset Pressure Test
Page 15 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Gas Offset Pressure Test Before operating the heater it is necessary to test the NOTE: The rear panel is the main body panel closest to the gas offset gas pressure to ensure that it falls within the inlet. -
Page 16: Special Precautions For Lp Gas
Page 16 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ 4.3.2 Gas Offset Pressure Adjustment If the offset pressure is incorrect an adjustment can be • Once the proper gas offset pressure has been achieved. Securely reinstall the cap. -
Page 17: Section 5. Water Connections
Page 17 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Section 5. Water Connections Install pool system components with connections as NOTE: When pool equipment is located below the pool surface, illustrated in Figure 6... -
Page 18: Pump Sizing
The system water pump must be capable of providing no less than 114 lpm (30 gpm) may cause nuisance operation causing the heater to turn off or damage to the heater. 62.1 JXi 200 MJ Heater JXi 370 MJ Heater 55.2 JXi VersaFlo™ Bypass 48.3... -
Page 19: Plumbing Connections
Use approved NSF adhesive to glue the tailpiece onto installation of a manual bypass valve as outlined in the cut pipe, or sweep elbow. Section 5.1.1 NOTE: Zodiac recommends Weld-On® 724TM PVC to CPVC Cement to glue Schedule 40 PVC. Figure 8. Heater The sweep elbow also provides the advantage of its ®... -
Page 20: Water Pressure Switch Adjustment
If the heater water connections your pump as outlined in Section 5.1. are outside this range, consult your local Zodiac representative for recommendations. • Once an operational and correctly sized pressure set the heater control to •... -
Page 21: Check Valve Installation
Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ • contact your local Zodiac distributor or call technical The burner should shut off immediately. support at 1300 763 021. Additional information can • be found at www.zodiac.com.au. preceding step. -
Page 22: Auxiliary Components, Chlorinators, Ozone Generators And Sanitizing Chemicals
When chemical feeders are used install an in-line check valve between the heater and the feeder. directed to technical support at 1300 763 021. Additional • information can be found at www.zodiac.com.au. Be sure to adhere to the following: • instructions when adding chemicals to pool. -
Page 23: Bonding
Page 23 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ NEUTRAL FC +- TRANSFORMER FUSE IGNITION CONTROL 24 VAC ALTERNATE 110 V WIRING 120 L1 Y/BK GAS VALVE Y/BK AIR FLOW ACN1 SWITCH HOT SURFACE... -
Page 24: Section 7. Optional Remote Controls
® ™ Section 7. Optional Remote Controls The JXi heater controls can be wired for remote Electrical wiring must be in accordance with the latest operation. All Zodiac Control Systems will ® ® edition of the permit the heater to be operated by remote control. The and all other applicable installation codes. -
Page 25: Connect To An Aqualink® Or "Smart" Communication Via Rs-485
(2) on top of board bottom of board. JXi Control Table 4. AquaLink RS Power Center Board Figure 13. Wiring the JXi to a Zodiac Remote ® Identifying Features • Turn off the power to both the heater and the Connect via a 2-wire connection. -
Page 26: Section 8. Final Installation Check
Page 26 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ 7.3.1 To Restore Heater Control Panel Functionality After Connecting to an External Controller • Turn power to the heater ON. The heater display • Press MENU to remove message and restore shows: JANDY REMOTE ONLINE PUSH MENU functionality to the heater control panel. -
Page 27: To Turn Off Gas To The Heater
Page 27 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ OPERATING INSTRUCTIONS 8.3.1 • If no gas is detected, plug gas valve back in. Figure 16 located inside the top panel. • • Turn on electrical power to the heater. - Page 28 Part Number: H0577000_REVA Description: WJXi Heater Lighting Instructions for inside lid panel Size: 12 x 7.5 inches Page 28 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Color: Pantone Red 186 C, Black FOR YOUR SAFETY READ BEFORE OPERATING...
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Page 29: Operating The Controller
Page 29 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Operating the Controller Unless the heater is connected to a remote controller, all operations are set up and programmed through the Figure control panel on the top of the heater. See... -
Page 30: Shutting Down The Heater
Page 30 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ MENU 8.6.2 Operating the Heater • To Turn on Pool or Spa Heat • To Turn the Heater Off Press once to enter Pool Heat Mode. Press again to turn... -
Page 31: Section 9. Maintenance
= 1.4 = 1.0 complete failure of individual components. = 1.7 = 1.3 Zodiac Group Australia Pty, Ltd. does not warrant heat = 1.9 = 1.5 = 2.0 = 1.6 = 2.2 = 1.8... -
Page 32: Swimming Pool Energy Saving Tips
Page 32 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Swimming Pool Energy Saving Tips Please review the following recommendations to help conserve fuel and minimize the cost of operating your pool. • • During the winter or when on vacation for longer... -
Page 33: Inspection And Service
Page 33 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ Inspection and Service recommends that the homeowner inspect the heater on a WARNING regular basis (especially after abnormal weather conditions), and arrange to have a professional inspection Improper installation or maintenance can cause nausea or asphyxia- injury, or death. -
Page 34: Section 10. Troubleshooting
Zodiac Group Australia strongly recommends that you The following table lists some of the most common problems when running the heater. Most problems occur technician service company, call Zodiac, 1300 763 021, installation or at spring start-up. or visit www.zodiac.com.au,... -
Page 35: Service Diagnostic Messages
Page 35 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ 10.2 Service Diagnostic Messages The controller monitors several functions of the heater. In Service Messages along with potential causes and the event of a malfunction, the controller will display a remedies. -
Page 36: Section 11. Professional Service And Maintenance
Section 12. Spare Parts Using genuine Zodiac factory replacement parts helps to Zodiac does not sell parts directly to pool owners, so Unauthentic parts might seem okay on the surface, but they often fall short of factory standards, and they... -
Page 37: Cabinet Assembly Spare Parts List And Exploded Parts Diagram
Page 37 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ 12.2 Cabinet Assembly Spare Parts List and Exploded Parts Diagram Key No Description model 200 model 370 Heater Jacket Top Kit (no User Interface) R0592400... -
Page 38: Heat System Spare Parts List And Exploded Parts Diagrams
Page 38 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ 12.3 Heat System Spare Parts List and Exploded Parts Diagrams 12.3.1 Combustion Chamber Assembly Key No* Description model 200 model 370 Exhaust Elbow Assembly Kit... - Page 39 Page 39 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ 12.3.2 Burner Assembly Description model 200 model 370 **LP Blower Assembly Kit R0591100 R0591100 R0591100 R0591100 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 R0734101...
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Page 40: Water System Spare Parts List And Exploded Parts Diagrams
Page 40 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ 12.4 Water System Spare Parts List and Exploded Parts Diagrams Key No Description model 200 model 370 VersaFlo Integrated Bypass WG000016 WG000016 ® Thermal Regulator Valve Kit (TRV) -
Page 41: Electrical System Spare Parts List And Exploded Parts Diagrams
Page 41 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ 12.5 Electrical System Spare Parts List and Exploded Parts Diagrams Key No Description model 200 model 370 Ignition Control Kit R0456901 R0456901 Transformer Kit R0456301... - Page 42 Page 42 ENGLISH Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ® ™ Appendix A. Conversion to 120V AC Input Voltage Conversion FOR 120 VAC The heater comes factory-wired for installation with 230 above the card connection pins.
- Page 43 Page 43 Zodiac Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH ® ™ • Using a small screwdriver loosen the 3 brass screws on the connection bus. • Using needle nose pliers or a comparable tool, pull •...
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