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WARNING
FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which
the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer
must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed
exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and
instructions may result in property damage, personal injury, or death. Improper installation and/or operation can create carbon monoxide gas and flue gases
which can cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Zodiac Group Australia Pty, Ltd.
strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces. Improper
installation and/or operation will void the warranty.
• DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
• DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION
WHAT TO DO IF YOU SMELL GAS
• Immediately switch off main gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Gas-Fired Pool and Spa Heater
IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY,
A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH.
INSTALLATION AND
OPERATION MANUAL
Zodiac JXi™
Models 200, 370
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Table of Contents
Related Manuals for Zodiac JXi 200
Summary of Contents for Zodiac JXi 200
- Page 1 Improper installation and/or operation can create carbon monoxide gas and flue gases which can cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Zodiac Group Australia Pty, Ltd.
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Page 2: Table Of Contents
Page 2 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual Table of Contents Section 7. Optional Remote Controls ... 24 Section 1. General Information ....... 3 Connecting to a Remote Technical Assistance .......... 3 Pool-Off-Spa Selector (3-Wire Connection) ..24 Warranty ............. -
Page 3: Section 1. General Information
Installation & Operation Manual ENGLISH Section 1. General Information Read the installation and operation instructions This manual provides installation and operation completely before proceeding with the instructions for the Zodiac JXi pool and spa gas heater product line. installation. Technical Assistance Web: www.zodiac.com.au... -
Page 4: Specifications
If change is required to any of †For gas pipe size requirements see Section 4 the above; contact your local Zodiac distributor visit www.zodiac.com.au ‡ All readings must be taken while the heater is operating or call technical support at 1300 763 021. -
Page 5: Certification Codes And Standards
Pay particular attention to the chapter addressing Venting of Equipment All Zodiac Gas heaters must be installed in accordance with the local building and installation codes as per the utility or Authority Having Jurisdiction (AHJ). In the absence of local codes, please refer to the latest edition of the national codes for installation: JXi pool and spa heaters meet or exceed the requirements of energy conservation regulations such as those in regions that have disallowed the use of continuously lit pilot type ignition sources. -
Page 6: Section 2. Getting Started
Page 6 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual Section 2. Getting Started • Field assembly (if required) Install the JXi in accordance with the procedures in this • Appropriate site location, clearances and fl ooring see manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code. -
Page 7: Required Equipment
120 VAC, 50/60 Hz need to be used during this installation please call the Manual Gas Shut *Conduit Elbow/ PVC Cement Zodiac customer service center at 1300 763 021. Off Valve Conduit Connector. Indoor installations will require additional Tefl on Tape... -
Page 8: Section 3. Location Requirements
When pool equipment is located below the pool surface, a leak from could negatively affect the plumbing, wiring, and venting any component can cause large scale water loss or fl ooding. Zodiac of the heater. For installation indoors, be sure to follow all Group Australia Pty, Ltd., cannot be responsible for such water loss or fl ooding or resulting damage. -
Page 9: Outdoor Installation
Page 9 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH Outdoor Installation So that the top of the heater is at least 1 m (3’) below Locate the heater: • any overhang. • On a level solid surface. -
Page 10: Indoor And Outdoor Shelter Installation
Section 3.1 when selecting an installation location. Zodiac Group Australia Pty, Ltd., does not recommend outdoor shelter installations that depend on internal air for combustion. You will also need to make considerations for intake 3.3.1... - Page 11 ue gases which could result in severe injury or death. For indoor installations, as an added measure of safety, Zodiac strongly recommends installation of suitable National Fuel Gas code ANSI Z223.1 (NFPA 54) carbon monoxide detectors in the vicinity of this appliance and in CODES* any adjacent occupied spaces.
- Page 12 Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in fl ue gases which could result in severe injury or death. For indoor installations, as an added measure of safety, Zodiac strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adja- cent occupied spaces.
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Page 13: Section 4. Gas Connections
An outside draft inducer must be installed to pull and create negative pressure in the vent system. Zodiac does not recommend using a common vent to vent Refer to ANSI Z223.1 or Australian standards applicable multiple appliances through a common duct. However, if... -
Page 14: Inlet Gas Pressure Test
Page 14 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual Inlet Gas Pressure Test Before operating the heater it is necessary to test the CAUTION input gas pressure to ensure that it falls within the required range as outlined in Table 2. -
Page 15: Gas Offset Pressure Test
Page 15 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH Gas Offset Pressure Test Before operating the heater it is necessary to test the NOTE: The rear panel is the main body panel closest to the gas offset gas pressure to ensure that it falls within the inlet. -
Page 16: Special Precautions For Lp Gas
Page 16 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual 4.3.2 Gas Offset Pressure Adjustment If the offset pressure is incorrect an adjustment can be • Once the proper gas offset pressure has been made to bring the offset pressure within the required achieved. -
Page 17: Section 5. Water Connections
Install pool system components with connections as NOTE: When pool equipment is located below the pool surface, . Any configuration other than as illustrated in Figure 6 Zodiac is not responsible for any large scale water loss, fl ooding or illustrated in Figure 6 can affect the operation of the damage caused by a leak. -
Page 18: Pump Sizing
The system water pump must be capable of providing no less than 114 lpm (30 gpm) of flow through the heater. Flow rates at less than 114 lpm (30 gpm) may cause nuisance operation causing the heater to turn off or damage to the heater. 62.1 JXi 200 MJ Heater JXi 370 MJ Heater 55.2 JXi VersaFlo™ Bypass 48.3 * This heater comes equipped with the VersaFlo™... -
Page 19: Plumbing Connections
Australia Pty Ltd recommend the use of 50mm (2") pipe coupling design. With this feature, only nominal 50 mm with a minimum of 40mm (1.5") to be fitted to the heater. (2") PVC or CPVC may be connected to the heater. Zodiac 5.2.1 Reversing Plumbing Connections The JXi heater is shipped with the manifold on the right side by default. -
Page 20: Water Pressure Switch Adjustment
You may also need to confirm flow rate from below pool water surface. If the heater water connections are outside this range, consult your local Zodiac your pump as outlined in Section 5.1. -
Page 21: Check Valve Installation
ENGLISH Check the adjustment by turning the filter pump OFF. • contact your local Zodiac distributor or call technical The burner should shut off immediately. support at 1300 763 021. Additional information can If it does not, restart the filter pump and repeat the •... -
Page 22: Auxiliary Components, Chlorinators, Ozone Generators And Sanitizing Chemicals
• damage caused by improper water chemistry or plumbing to prevent ozone and air from entering the heater. configurations are not covered by the Zodiac Group • When chemical feeders are used install an in-line Australia Pty, Ltd., warranty. All questions should be check valve between the heater and the feeder. -
Page 23: Bonding
PK - PINK Figure 12. JXi Connections/ Schematic Wiring Diagram Bonding Zodiac, requires that the appliance be connected to a and above ground components be bonded together “bonding loop” that includes all electrical equipment in (forming an “equipotential bonding grid”) with a solid the system and on the equipment pad. -
Page 24: Section 7. Optional Remote Controls
AquaLink edition of the Australian Wiring Rules (AS/NZS 3000) ® ® operation. All Zodiac Control Systems will permit the heater to be operated by remote control. The and all other applicable installation codes. instructions in the following sections should be used as a... -
Page 25: Connect To An Aqualink® Or "Smart" Communication Via Rs-485
JXi Control Table 4. AquaLink RS Power Center Board ® Figure 13. Wiring the JXi to a Zodiac Remote Identifying Features If your PCB firmware is REV MMM or earlier: If your PCB firmware is REV N or higher: •... -
Page 26: Section 8. Final Installation Check
Page 26 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual 7.3.1 To Restore Heater Control Panel Functionality After Connecting to an External Controller Press MENU to remove message and restore • Turn power to the heater ON. The heater display •... -
Page 27: To Turn Off Gas To The Heater
Page 27 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH OPERATING INSTRUCTIONS 8.3.1 Refer to the Lighting and Shutdown Instructions. See • If no gas is detected, plug gas valve back in. Replace the rear panel and/or top. - Page 28 Page 28 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion may result, WARNING causing property damage, personal injury, or loss of life.
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Page 29: Operating The Controller
Page 29 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH Operating the Controller Unless the heater is connected to a remote controller, all operations are set up and programmed through the control panel on the top of the heater. See... -
Page 30: Shutting Down The Heater
Page 30 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual 8.6.2 Operating the Heater • To Turn on Pool or Spa Heat • To Turn the Heater Off Press once to enter Pool Heat Mode. Press again to turn POOL SET: 80°F... -
Page 31: Section 9. Maintenance
= 1.4 = 1.0 complete failure of individual components. = 1.7 = 1.3 Zodiac Group Australia Pty, Ltd. does not warrant heat = 1.9 = 1.5 exchangers damaged by corrosive water issues or from = 2.0 = 1.6 the build-up of calcium in the heater’s heat exchanger. -
Page 32: Swimming Pool Energy Saving Tips
Page 32 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual Swimming Pool Energy Saving Tips 6 degrees during the week. Reset it to the 26°C Please review the following recommendations to help (79°F) level a day or so before you plan to use the conserve fuel and minimize the cost of operating your pool heater without sacrificing comfort. -
Page 33: Inspection And Service
Make sure all doors/panels are securely at spring start-up, are important to keep your heater running safely and efficiently through the years. Zodiac in place and stand back from the heater. 9.5.1... -
Page 34: Section 10. Troubleshooting
Most problems occur and repairs on the heater. To locate a licensed or qualified when the heater is started for the first time after technician service company, call Zodiac, 1300 763 021, installation or at spring start-up. or visit www.zodiac.com.au,... -
Page 35: Service Diagnostic Messages
Page 35 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH 10.2 Service Diagnostic Messages The controller monitors several functions of the heater. In Service Messages along with potential causes and the event of a malfunction, the controller will display a remedies. -
Page 36: Section 11. Professional Service And Maintenance
Section 12. Spare Parts Using genuine Zodiac factory replacement parts helps to Zodiac does not sell parts directly to pool owners, so ensure the ongoing quality and reliability of our products. when it’s time for maintenance, please see your local Zodiac stockist for genuine parts. -
Page 37: Cabinet Assembly Spare Parts List And Exploded Parts Diagram
Page 37 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH 12.2 Cabinet Assembly Spare Parts List and Exploded Parts Diagram Key No Description model 200 model 370 Heater Jacket Top Kit (no User Interface) R0592400... -
Page 38: Heat System Spare Parts List And Exploded Parts Diagrams
Page 38 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual 12.3 Heat System Spare Parts List and Exploded Parts Diagrams 12.3.1 Combustion Chamber Assembly Key No* Description model 200 model 370 Exhaust Elbow Assembly Kit... - Page 39 Page 39 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH 12.3.2 Burner Assembly Description model 200 model 370 **LP Blower Assembly Kit R0591100 R0591100 R0591100 R0591100 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 Blower Intake Orifice Kit...
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Page 40: Water System Spare Parts List And Exploded Parts Diagrams
Page 40 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual 12.4 Water System Spare Parts List and Exploded Parts Diagrams Key No Description model 200 model 370 ® VersaFlo Integrated Bypass WG000016 WG000016 Thermal Regulator Valve Kit (TRV) -
Page 41: Electrical System Spare Parts List And Exploded Parts Diagrams
Page 41 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH 12.5 Electrical System Spare Parts List and Exploded Parts Diagrams Key No Description model 200 model 370 Ignition Control Kit R0456901 R0456901 Transformer Kit R0456301... - Page 42 Page 42 ENGLISH Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual Appendix A. Conversion to 120V AC Input Voltage Conversion FOR 120 VAC Remove and rotate the voltage selector board 180°. The heater comes factory-wired for installation with 230 The printed message “FOR 120 VAC”...
- Page 43 Page 43 Zodiac ® ™ Gas-Fired Pool & Spa Heater Installation & Operation Manual ENGLISH • Using a small screwdriver loosen the 3 brass screws on the connection bus. • Using needle nose pliers or a comparable tool, pull the power cable wires free from the junction box.
- Page 44 219 Woodpark Rd. Smithfield NSW, 2164 1300 763 021 | www.zodiac.com.au ZODIAC ® is a registered trademark of Zodiac International, S.A.S.U., used under license. All other trademarks referenced herein are the property of their respective owners. ©2016 Zodiac Pool Systems, Inc. H552400_REVC...