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SteelMax PB-5 Operator's Manual

Pipe beveling machine
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The tools of innovation.
OPERATOR'S MANUAL
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PIPE BEVELING MACHINE
15335 E. Fremont Drive, Centennial, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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  • Page 1 The tools of innovation. OPERATOR’S MANUAL PIPE BEVELING MACHINE 15335 E. Fremont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................7 2. SAFETY PRECAUTIONS ....................8 3. STARTUP AND OPERATION ..................10 3.1. Installing the jaw blocks and tool bits ................10 3.2.

  • Page 3: General Information

    0–40°C (34–104°F) 0–40°C (34–104°F) 0–40°C (34–104°F) 10 kg (22 lbs), Weight with motor 10 kg (22 lbs) 11 kg (24 lbs) includes battery * Available with the optional 140 mm spindle disk set. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 4: Equipment Included

    9 4 mm hex wrench with handle 1 unit 10 3 mm hex wrench with ball end 1 unit 11 Air motor Option 12 Electric motor Option 13 Battery motor Option – Operator’s Manual 1 unit PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 5: Dimensions

    PB-5 / PBE-5 / PBC-5 1.4. Dimensions 380 mm (15″) 232 mm (9″) 433 mm (17″) 232 mm (9″) PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 6 PB-5 / PBE-5 / PBC-5 232 mm (9″) 468 mm (18.4″) PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 7: Design

    (must be set as shown) Battery ON/OFF switch LED activation button with speed adjustment Torque adjustment dial Gear switch Fig. 1. View of PB-5 and of PBE-5 electric motor and PBC-5 battery motor PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 8: Safety Precautions

    20. Use an electric/battery motor only after you set the rotation direction switch and the operation mode switch as shown in Fig. 1. Using left rotation or impulse mode (the switches set to the opposite positions) can damage the machine. PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 9 Then, remove the machine from the work area and keep it in a safe and dry place. 28. If you are not going to use the machine for an extended period, put anti-corrosion material on the steel parts. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 10: Startup And Operation

    (3) to attach each tool bit. Make sure that the pressing surfaces of the screws are in full contact with the tool bits. Fig. 2. Installing the jaw blocks and tool bits PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 11: Installing (Removing) The Mandrel And Adjusting The Clearance

    To remove the mandrel, loosen the nut and use the 6 mm hex wrench to loosen the set screw (1, Fig. 3) by at least one turn. Then, rotate the handles to the left to remove the mandrel. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 12: Installing The Motor

    In the electric motor, set the rotation direction switch as shown in Fig. 1. In the battery motor, set the rotation direction switch and the operation mode switch as shown in Fig. 1. Fig. 4. Installing the air, electric, and battery motor PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 13: Clamping The Machine Into The Pipe

    Make sure that the jaw blocks are put further than the surface after machining (3). Fig. 5. Clamping the machine into the pipe PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 14: Preparing The Air (For Machine With Air Motor)

    Fig. 6. View of the feed indicator Rotate the handles to the right to continue machining. Use such a feed rate so that the chip is continuous. If the feed rate is too low, only small chips are removed. PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 15 13 mm socket wrench to the left to loosen the draw nut and release the clamping, and remove the machine from the pipe. Clean the pipe with petroleum ether. Clean the machine with a dry cotton cloth and no chemical agents. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 16: Troubleshooting The Electric Motor

    If the LED flashes, the battery is almost discharged. To check the charge level, press the LED activation button. If the battery is discharged fully, charge the battery or replace to a fully charged. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 17: Replacing The Spindle Disk

    Use the 5 mm hex wrench (1, Fig. 8) and remove the spindle disk (2). Then, install the new disk (3) onto the pin (4) and tighten with the same screws. Fig. 8. Replacing the spindle disk PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 18: Facing And Beveling At The Same Time

    Long tool bit Long tool bit Long tool bit Short or long tool bit Short tool bit Short tool bit Fig. 9. Positioning the facing tool bit and a short or long beveling tool bit PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 19: Accessories

    NOZ-000041 45° beveling tool bit** * For diameters over 56 mm, if works together with 0° facing tool bit. ** For diameters under 83 mm, if works together with 0° facing tool bit. PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 20 15° internal calibration tool bit IB12-60 NOZ-000087 12° internal beveling tool bit J10-R6 NOZ-000058 10° J-beveling tool bit J15-R2 NOZ-000057 15° J-beveling tool bit J20-R8 NOZ-000059 20° J-beveling tool bit J20-R1 NOZ-000088 20° J-beveling tool bit PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 21: Tool Bits For Stainless Steel

    37.5° beveling tool bit** (TiAlN coated) * For diameters over 56 mm, if works together with 0° facing tool bit. ** For diameters under 83 mm, if works together with 0° facing tool bit. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 22: Air Motor

    PB-5 / PBE-5 / PBC-5 4.3. Air motor Part number: NPD-0472-03-00-00-0 4.4. Electric motor Part number: ZST-0472-99-00-00-0 Part number: SLN-000238 (230 V) 4.5. Battery motor Part number: Part number (motor and two 5.2-Ah batteries): ZST-0472-22-00-00-0 WRT-000021 PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 23: Air Preparation Unit

    PB-5 / PBE-5 / PBC-5 4.6. Air preparation unit Part number (filter, regulator, lubricator): ZST-000021 4.7. 5.2 Ah battery Part number: AKM-000088 4.8. Battery charger Part number: LDW-000008 (230 V CEE) LDW-000009 (120 V USA) PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 24: Mm Spindle Disk

    (1, Fig. 2). Use the 4 mm hex wrench to tighten the tool bits in the sockets with the screws (3, Fig. 2). Pipe inner diameter Jaw block with 140 mm spindle disk set number [mm] [inch] 104.4–116.6 4.11–4.59 113.6–125.8 4.47–4.95 122.8–133 4.83–5.24 PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 25: Ratchet Wrench

    4.11. Ratchet wrench Allows performing the feed instead of the handles. Part number: KLC-000045 To remove the feed disk and use the ratchet wrench, remove two screws with the 4 mm hex wrench. PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 26: Small Expanding Mandrel

    Next, install the new mandrel into the machine (2, 3, 4, 5, Fig. 3). 4.13. Coolant Part number: OLJ-0505-09-00-00-0 (0.5 kg, 1.1 lbs) OLJ-0505-10-00-00-0 (1 kg, 2.2 lbs) OLJ-0505-11-00-00-0 (5 kg, 11 lbs) PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 27: Exploded Drawings And Parts List

    BLOCK SET L=13 KPL-0472-05-03-00-0 BLOCK SET L=18.4 KPL-0472-05-04-00-0 BLOCK SET L=23.5 KPL-0472-05-05-00-0 BLOCK SET L=28.6 KPL-0472-05-06-00-0 BLOCK SET L=33.4 MOTOR – 230V SLN-000238 ZST-0472-99-00-00-0 ELECTRIC MOTOR ATTACHMENT SET ZBI-0472-11-02-00-1 DRIVER OBJ-0472-11-01-00-1 CLAMPING RING PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 28 BATTERY CHARGER – 120V (UK) LDW-000010 BATTERY CHARGER – 230V (AU) LDW-000011 WRT-000021 CORDLESS ELECTRIC MOTOR AKM-000088 5.2Ah BATTERY ZST-0472-22-00-00-0 CORDLESS ELECTRIC MOTOR ATTACHMENT SET ZBI-0472-22-01-00-0 DRIVER OBJ-0472-11-01-00-1 CLAMPING RING SRB-000142 HEX SOCKET HEAD CAP SCREW M8x16 PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 29 TRZ-0472-04-10-00-0 MANDREL WITH JAWS KLK-000103 DOWEL PIN 3n6x14 PDK-000045 SPRING WASHER 5.1 SRB-000089 HEX SOCKET HEAD CAP SCREW M5x30 KRP-0472-01-00-00-1 BODY ASSY * install only when the expanding mandrel (item 2) is already installed PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 30: Declarations Of Conformity

    We declare with full responsibility that: PB-5 PIPE BEVELING MACHINE is manufactured in accordance with the following standard: • EN ISO 12100 and satisfies regulations of the guideline 2006/42/EC. Białystok, 7 April 2014 ___________________________ Marek Siergiej PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 31 • EN 60745-1 • EN 55014 • EN ISO 12100 and satisfies regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. Białystok, 7 April 2014 ___________________________ Marek Siergiej PB-5 / PBE-5 / PBC-5 Operator’s Manual...
  • Page 32 We declare with full responsibility that: PBC-5 PIPE BEVELING MACHINE is manufactured in accordance with the following standard: • EN ISO 12100 and satisfies regulations of the guideline 2006/42/EC. Białystok, 31 May 2016 ___________________________ Marek Siergiej PB-5 / PBE-5 / PBC-5 Operator’s Manual...

  • Page 33: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the PB-5 / PBE-5 / PBC-5 Pipe Beveling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

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