Related Manuals for SteelMax SM-BM-21S
Summary of Contents for SteelMax SM-BM-21S
- Page 1 OPERATOR’S MANUAL BEVELING MACHINE 15335 E. Fremont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Dimensions ........................ 4 1.4. Design ........................5 1.5. Equipment included ....................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Preparing ........................9 3.1.1. -
Page 3: General Information
SM-BM-21S 1. GENERAL INFORMATION 1.1. Application The BM-21S is a beveling machine designed to bevel stainless steel. The machine can bevel plates, as well as pipes with outer diameters of 150–300 mm (6–12″), at an angle of 0–60° and with the bevel width of up to 21 mm (13/16″). Also, the machine contains dampers to reduce vibrations. -
Page 4: Dimensions
SM-BM-21S 1.3. Dimensions 441 mm (17.4″) SM-BM-21 Operator’s Manual... -
Page 5: Design
SM-BM-21S 1.4. Design Depth knob Power switch Depth lock lever START Milling head STOP cover Milling head Bevel width scale Operating Screws locking the bevel angle mode lamp Guide set Overload lamp Bevel angle scale Fig. 2. View of the machine and the control panel... -
Page 6: Equipment Included
SM-BM-21S 1.5. Equipment included 1 Beveling machine 1 unit 2 Cutting insert 10 units 3 Metal box 1 unit 4 8 mm hex wrench 1 unit 5 6 mm hex wrench 1 unit 6 4 mm hex wrench 1 unit... -
Page 7: Safety Precautions
SM-BM-21S 2. SAFETY PRECAUTIONS 1. Before use, read this Operator’s Manual and complete a training in occupational safety and health. 2. Use only in applications specified in this Operator’s Manual. 3. Make sure that the machine has all parts and they are genuine and not damaged. - Page 8 SM-BM-21S 21. Maintain the machine and install/remove parts and tools only after you unplug the machine from the power source. 22. Repair only in a service center appointed by the seller. 23. If the machine falls, is wet, or has any damage, stop the work and promptly send the machine to the service center for check and repair.
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Page 9: Startup And Operation
SM-BM-21S 3. STARTUP AND OPERATION 3.1. Preparing 3.1.1. Adjusting the bevel angle and width Unplug the machine from the power source. Start with setting the bevel width to zero. To do this, loosen the lock lever (Fig. 3), rotate the knob to set ‘0’ on the bevel width scale, and tighten the lever. -
Page 10: Using The Cutting Fluid
SM-BM-21S After you set the bevel angle, use the depth knob to adjust the bevel width. The width scale shows only a rough value because the bevel width varies with the angle. For example, for 10° the maximum width b (Fig. 1) is about 18 mm (11/16″), while the width scale shows about 9 mm (6/16″). -
Page 11: Adapting For 150-300 Mm Pipes
SM-BM-21S 3.2. Adapting for 150–300 mm pipes To bevel pipes with diameters of 150–300 mm (6–12″), assemble the standard guide set in a different way. To do this, use the 6 mm hex wrench to remove two side screws (1, Fig. 6) and remove the guide set (2). Remove the set by 180° around the vertical axis (3), install again (4), and attach with the screws (1). - Page 12 SM-BM-21S Roller screw Fig. 7. Moving the rollers from the hole to the slot Loosen the depth lock lever (Fig. 8) and rotate the depth knob to set ‘0’ on the bevel width scale. Then, move the rollers away from each other as far as possible.
- Page 13 SM-BM-21S Fig. 9. Machine prepared for work on pipes with diameters of 150–300 mm (6–12″) SM-BM-21 Operator’s Manual...
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Page 14: Adapting For 300-600 Mm Pipes (Option)
SM-BM-21S 3.3. Adapting for 300–600 mm pipes (option) To bevel pipes with diameters of 300–600 mm (10–24″), assemble the guide set by using an optional guide. To do this, remove the guide set (1, 2, Fig. 6) and use the 4 mm hex wrench to remove the standard guide. -
Page 15: Operating
SM-BM-21S 3.4. Operating After you set the bevel angle and width, connect the machine to a correctly grounded power source. Put the machine on the right so that the rollers are on the plate. Keep a gap between the milling head and the plate (Fig. 11). - Page 16 SM-BM-21S You can work near the overload (when the red lamp flashes), but do not let the motor temperature increase more than 85°C (185°F). This can lead to damage of the motor windings. After each hour of work under full load, stop the motor for 10–...
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Page 17: Replacing The Cutting Inserts
SM-BM-21S 3.5. Replacing the cutting inserts Unplug the machine from the power source. Remove the lever (1, Fig. 12), the indicator (2), and the milling head cover (3). Fig. 12. Removing the milling head cover Use the supplied T15P screwdriver to remove the fixing screw (Fig. 12), remove the insert, and clean the socket. -
Page 18: Replacing The Milling Head
SM-BM-21S When you make bevels of low width, the cutting inserts wear only on one, inner corner. Then, the good thing is to change the inserts between the milling cutters (Fig. 7). This will extend the life of the inserts. -
Page 19: Spare And Wearing Parts
SM-BM-21S 4. SPARE AND WEARING PARTS Name Number Milling head (including fixing screws and screwdriver; GLW-0461-03-00-00-0 10 inserts required) Cutting insert (sold 10 per box) PLY-000282 Fixing screw for inserts SRB-000311 T15P torx screwdriver for fixing screws WKT-000005 Grease for screws (5 g, 0.17 oz) SMR-000005 Oil for stainless steel (0.5 kg, 1.1 lbs) -
Page 20: Accessories
SM-BM-21S 5. ACCESSORIES 5.1. Guide for 300–600 mm pipes Part number: PRW-0505-03-00-00-0 5.2. Cutting tools Part number Part name PLY-000591 Cutting insert (10 required, sold 10 per box) SM-BM-21 Operator’s Manual... -
Page 21: Wiring Diagram
SM-BM-21S 6. WIRING DIAGRAM SM-BM-21 Operator’s Manual... -
Page 22: Exploded Drawings And Parts List
SM-BM-21S 7. EXPLODED DRAWINGS AND PARTS LIST SM-BM-21 Operator’s Manual... - Page 23 SM-BM-21S ITEM PART NUMBER DESCRIPTION POWER CORD – 230V PWD-0461-17-00-00-0 POWER CORD – 115V PWD-0461-17-00-00-1 POWER CORD – 230V (AU) PWD-0461-17-00-00-2 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY PWD-0461-17-00-00-3 (INDIA) POWER CORD – 230V (JAPAN) PWD-0539-99-03-00-0 MOTOR ASSY – 230V SLN-0505-01-00-00-2 MOTOR ASSY –...
- Page 24 SM-BM-21S ITEM PART NUMBER DESCRIPTION PDK-000046 SPRING WASHER 6.1 PNK-000013 POWER SWITCH PRC-000007 MOTOR ON/OFF SWITCH SRB-000075 HEX SOCKET BOLT M5x10 SRB-000124 HEX SOCKET BOLT M6x40 SRB-000141 HEX SOCKET BOLT M8x14 SRB-000156 HEX SOCKET BOLT M8x35 SRB-000046 HEX SOCKET BOLT M10x25...
- Page 25 SM-BM-21S SLN-0505-01-00-00-2 MOTOR ASSY - 230V SLN-0505-01-00-00-3 MOTOR ASSY - 115V ITEM PART NUMBER DESCRIPTION TRC-0461-01-02-00-2 BEARING DISK N TRC-000024 BEARING DISK P KDL-000003 STATOR BODY - 230V KDL-000004 STATOR BODY - 110V WRN-000051 ROTOR PDK-000195 CLEARANCE REMOVAL SPRING WASHER...
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Page 26: Declaration Of Conformity
SM-BM-21S 8. DECLARATION OF CONFORMITY Declaration of Conformity PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Bialystok Poland We declare with full responsibility that product: BM-21S Beveling Machine which the declaration applies to is in accordance with the following standard: •... -
Page 27: Warranty Card
SM-BM-21S 9. WARRANTY CARD WARRANTY CARD No..................in the name of Manufacturer warrants the BM-21S Beveling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.
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