Related Manuals for SteelMax SM-BM-16
Summary of Contents for SteelMax SM-BM-16
- Page 1 The tools of innovation. OPERATOR’S MANUAL BEVELING MACHINE 15335 E. Fremont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 4 1.5. Design ........................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Removing and installing the roller and the milling head ..........8 3.2. -
Page 3: General Information
Noise level More than 70 dB 2.3 m/s (7.5 ft/s Vibration level Machine harmful for health. Take periodic breaks during work. Required ambient temperature 0–40°C (34–104°F) Weight (without milling head) 10 kg (22 lbs) Fig. 1. Bevel dimensions SM-BM-16 Operator’s Manual... -
Page 4: Equipment Included
4 14 mm hex wrench 1 unit 5 32 mm flat wrench 1 unit 6 Grease for screws (5 g, 0.17 oz) 1 unit – Operator’s Manual 1 unit 1.4. Dimensions 585 mm (23″) 156 mm (6.1″) SM-BM-16 Operator’s Manual... -
Page 5: Design
SM-BM-16 1.5. Design Handle Switch lock Air vents Speed dial Handle Sleeve ON/OFF switch Guide Clamping screw Milling head Guiding roller SM-BM-16 Operator’s Manual... -
Page 6: Safety Precautions
19. After each use, clean the machine and the milling head with a cotton cloth and no chemical agents. Do not remove chips with bare hands. 20. Maintain the machine and install/remove parts and tools only after you unplug the machine from the power source. SM-BM-16 Operator’s Manual... - Page 7 23. If you are not going to use the machine, remove it from the worksite and keep it in a safe and dry place. 24. If you are not going to use the machine for an extended period, put anti-corrosion material on the steel parts. SM-BM-16 Operator’s Manual...
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Page 8: Startup And Operation
Unplug the machine from the power source. To remove the roller and the milling head, continue in the sequence that follows. 5 mm 32 mm 14 mm To install the roller and the milling head, remove the sleeve as shown before. Then, continue in the sequence that follows. SM-BM-16 Operator’s Manual... - Page 9 (6). The number of washers needed depends on the milling head installed. Each time you install the milling head, adjust the gap between the roller and the cutting inserts. Put all unused washers between the pivot pin and the roller (4). SM-BM-16 Operator’s Manual...
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Page 10: Adjusting The Bevel Parameters
14.5 10.8 12.7 14.0 16.3 10.4 12.1 14.1 15.6 11.6 13.3 15.6 11.5 10.4 12.2 13.9 16.3 11.0 12.7 14.6 12.1 13.9 15.8 Tab. 1. Relation between the bevel width and height of the available milling heads SM-BM-16 Operator’s Manual... -
Page 11: Adjusting The Guide For Beveling With Radius
Setting Speed 1800 rpm 2400 rpm 3100 rpm 3800 rpm 4500 rpm 5850 rpm To machine structural steel of standard quality or quality steel, set the speed to 4 and decrease the speed if much sparking occurs. SM-BM-16 Operator’s Manual... -
Page 12: Operating
After the work is finished, release the ON/OFF switch to turn off the motor. Then, wait until the rotation stops and unplug the machine from the power source. Clean the machine with a cotton cloth and no chemical agents. SM-BM-16 Operator’s Manual... -
Page 13: Replacing The Cutting Inserts
“Removing and installing the roller and the milling head”. CORRECT CORRECT INCORRECT Clean the threads once a week. If necessary, put grease on the fixing screws for inserts. Use an agent (for example copper paste) that prevent blocking of the screws. SM-BM-16 Operator’s Manual... -
Page 14: Replacing The Brushes
If the length of the brush is less than 10 mm (0.4″), replace both brushes with new ones. To install brushes, continue in reverse sequence. Then, let the motor operate without load for 20 minutes. SM-BM-16 Operator’s Manual... -
Page 15: Accessories
6 mm hex wrench) To install, unplug the machine from the power source. Use heat to increase the temperature of the screws. Next, use the torx screwdriver to remove the standard guide, and then install the guide for pipes. SM-BM-16 Operator’s Manual... - Page 16 (4) equally to the pipe. Tighten the rollers in this position. Next, move the machine from the pipe and set the required parameters (5). Then, start the machine, slowly move it to the pipe, and bevel in the direction (6). SM-BM-16 Operator’s Manual...
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Page 17: Anti-Scratch Guide Sticker
(2). Unplug the machine from the power source, and rotate the sleeve to set ‘0’ on the scale. Next, put the machine with a beveling milling head into the worktable fixture (3) so that the motor is on the support (4). SM-BM-16 Operator’s Manual... - Page 18 SM-BM-16 SM-BM-16 Operator’s Manual...
- Page 19 Use the 5 mm hex wrench to loosen the horizontal clamp (1), and then put the workpiece (2) so that it makes contact with the guide (3). Next, move the horizontal clamp to the workpiece (4) and tighten the screws in this position (5). SM-BM-16 Operator’s Manual...
- Page 20 Then, use the 5 mm hex wrench to tighten the screws (5) to clamp the machine. Start the machine and set the required rotational speed. Then, put the workpiece on the left and bevel in the direction (6). SM-BM-16 Operator’s Manual...
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Page 21: Radius Insert Positioner
Next, put the positioner from the top (1) so that the edge marked with a given radius is aligned with the edges of three cutting inserts with the same radius (2). Finally, rotate the sleeve (3) so that the guide makes contact with the positioner (4). SM-BM-16 Operator’s Manual... -
Page 22: Milling Tools
Fixing screw for beveling insert GLW-000011 Radius milling head PLY-000360 Radius insert R2 (4 required) PLY-000159 Radius insert R3 (4 required) PLY-000160 Radius insert R4 (4 required) PLY-000161 Radius insert R5 (4 required) SRB-000289 Fixing screw for radius insert SM-BM-16 Operator’s Manual... -
Page 23: Spare And Wearing Parts
Carbon brush for 110 V SCZ-000030 Carbon brush for 230 V KLC-0509-13-00-00-0 32 mm flat wrench KLC-000008 5 mm hex wrench KLC-000029 14 mm hex wrench KLC-000028 T15 torx screwdriver SMR-000005 Grease for screws (5 g, 0.17 oz) SM-BM-16 Operator’s Manual... -
Page 24: Wiring Diagram
SM-BM-16 6. WIRING DIAGRAM SM-BM-16 Operator’s Manual... -
Page 25: Exploded Drawings And Parts List
BEVELING INSERT FOR ALUMINUM – SRB-000290 FIXING SCREW FOR BEVELING INSERT – GLW-000011 RADIUS MILLING HEAD – PLY-000159 RADIUS INSERT R3 – PLY-000160 RADIUS INSERT R4 – PLY-000161 RADIUS INSERT R5 – SRB-000289 FIXING SCREW FOR RADIUS INSERT – optional SM-BM-16 Operator’s Manual... - Page 26 SM-BM-16 SM-BM-16 Operator’s Manual...
- Page 27 INTERNAL RETAINING RING 55w RLK-0427-14-02-00-1 ROLLER SWR-0509-04-01-00-1 ROLLER PIVOT PIN TLJ-0509-04-02-00-0 ROLLER SLEEVE NKR-000018 HEX NUT M6 PRS-000003 EXTERNAL RETAINING RING 12z PRS-000018 INTERNAL RETAINING RING 28w PDK-000174 WASHER 8x14x0.1 PDK-000010 WASHER 8x14x0.5 LOZ-000038 BALL BEARING 12x28x8 SM-BM-16 Operator’s Manual...
- Page 28 SM-BM-16 SM-BM-16 Operator’s Manual...
- Page 29 ROTATIONAL SPEED CONTROLLER UNIT 110V PKR-000048 CONTROLLER BODY COVER PDK-000193 INSULATION WASHER OSL-000189 WIRE SHIELD GF KRP-000075 HANDLE BODY SRB-000343 SCREW KT-KT 5x74 SRB-000344 SCREW KT-KT 4x30 SRB-000345 SCREW KT-KT 4x20 TLJ-000108 LOCK SLEEVE BLD-000016 SWITCH LOCK SM-BM-16 Operator’s Manual...
- Page 30 POWER CORD WITH PLUG BS 4343 WRN-000057 ROTOR 120V ASSY WRN-000058 ROTOR 230V ASSY 56* PWD-0212-10-02-00-6 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (INDIA) 57* PWD-0509-99-00-00-0 POWER CORD 230V ASSY (JAPAN) * not shown in the drawing SM-BM-16 Operator’s Manual...
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Page 31: Declaration Of Conformity
EN ISO 12100-1 • EN ISO 12100-2 and satisfies regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. Person authorized to compile the technical file: Marek Siergiej, ul. Elewatorska 23/1, 15-620 Białystok Białystok, 10 April 2013 ___________________________ Marek Siergiej SM-BM-16 Operator’s Manual... -
Page 32: Warranty Card
Date of production ......................Serial number ........................ Date of sale ........................Signature of seller ......................1.24 / 5 March 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE SM-BM-16 Operator’s Manual...
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