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SteelMax SM-BM-16 Operator's Manual

Beveling machine
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The tools of innovation.
OPERATOR'S MANUAL
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BEVELING MACHINE
112 Inverness Circle East Suite F Englewood, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax SM-BM-16

  • Page 1 The tools of innovation. OPERATOR’S MANUAL BEVELING MACHINE 112 Inverness Circle East Suite F Englewood, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
  • Page 2 SM-BM-16 SM-BM-16 Operator’s Manual...

  • Page 3: Table Of Contents

    3.8. Replacement of brushes ...................15 4. ACCESSORIES AND SPARE PARTS ................16 4.1. Accessories ......................16 4.2. Spare and wearing parts ...................16 5. EXPLODED DRAWINGS AND PARTS LIST ..............17 6. DECLARATION OF CONFORMITY .................22 7. QUALITY CERTIFICATE ....................23 8. WARRANTY CARD ......................24 SM-BM-16 Operator’s Manual...

  • Page 4: General Information

    Above 70 dB Vibration level 2.3 m/s (7.5 ft/s Category III (PN-90/N-01357) Machine harmful for health. Take periodic breaks during operation. Required ambient temperature 0–40°C (34–104°F) Weight (without milling head) 10 kg (22 lbs) Figure 1. Bevel dimensions SM-BM-16 Operator’s Manual...

  • Page 5: Design

    SM-BM-16 585 mm (23.0’’) 156 mm (6.1’’) 1.3. Design handle spindle lock button switch lock rotational speed adjusting dial handle sleeve ON/OFF switch guide clamping screw guiding roller milling head Figure 2. BM-16 beveling machine design SM-BM-16 Operator’s Manual...

  • Page 6: Equipment Included

    – 1 unit • metal box – 1 unit • 14 mm hex wrench – 1 unit • 5 mm hex wrench – 1 unit • 32 mm flat wrench – 1 unit • Operator’s Manual – 1 unit SM-BM-16 Operator’s Manual...

  • Page 7: Safety Precautions

    20. After every use, remove metal chips from machine, particularly from milling head. Never remove metal chips with bare hands. 21. Maintain machine and tools with care. Cover steel parts with thin grease layer to protect them against rust when not in use for a longer period. SM-BM-16 Operator’s Manual...
  • Page 8 24. If machine falls on hard surface, from height, is wet, or has other damage that could affect technical state of machine, stop operation and immediately send machine to service center for inspection. 25. Remove from worksite and store in an isolated and dry location when not in use. SM-BM-16 Operator’s Manual...

  • Page 9: Startup And Operation

    Figure 3. Method of mounting (a) and dismounting (b) of milling head To dismount the head (Figure 3b), loosen the clamping screw (8), then unscrew the sleeve (9) and take it out (10). Next, press the button 2, unscrew the roller using SM-BM-16 Operator’s Manual...

  • Page 10: Adjustment Of Bevel Parameters

    10.6 10.8 11.5 12.6 14.1 15.6 11.7 11.9 12.7 13.9 15.6 11.5 12.2 12.4 13.3 14.5 16.3 12.8 13.0 13.9 15.1 13.8 14.1 15.0 Table 1. Relation between bevel width and height of the available milling heads SM-BM-16 Operator’s Manual...

  • Page 11: Adjustment Of Guide For Rounding Of Edges

    1 – 1800 rpm, 2 – 2400 rpm, 3 – 3100 rpm, 4 – 3800 rpm, 5 – 4500 rpm, 6 – 5850 rpm. When using structural steel of a standard quality or quality steel, set the speed to setting 4 and decrease it if intensive sparking occurs during operation. SM-BM-16 Operator’s Manual...

  • Page 12: Usage

    Once the work is finished, turn off the motor by releasing the ON/OFF switch, wait until the rotation stops, and unplug the power cord from power socket. SM-BM-16 Operator’s Manual...

  • Page 13: Replacement Of Cutting Inserts

    5 and loosen the guiding roller with 5 mm hex wrench (6). Figure 7. Method of replacing the cutting inserts Clean the threads once a week and, if necessary, grease the mounting screws for inserts using an agent that will prevent the bolts from blocking (e.g. copper paste). SM-BM-16 Operator’s Manual...

  • Page 14: Replacement Of Roller

    (4). Place all unused washers between the roller and pivot, after which press the button 1, and screw in the new roller with 5 mm hex wrench (2). Figure 8. Method of replacing the roller SM-BM-16 Operator’s Manual...

  • Page 15: Replacement Of Brushes

    To mount brushes, proceed in reverse order. After the replacement, run the motor without load for 20 minutes. Figure 9. Method of replacing the brushes SM-BM-16 Operator’s Manual...

  • Page 16: Accessories And Spare Parts

    Carbon brush for 110 V SCZ-000030 Carbon brush for 230 V KLC-000027 32 mm one-sided flat wrench KLC-000008 5 mm hex wrench KLC-000029 14 mm hex wrench KLC-000028 T15 torx screwdriver SMR-000005 Grease for screws (5 g, 0.17 oz) SM-BM-16 Operator’s Manual...

  • Page 17: Exploded Drawings And Parts List

    SM-BM-16 5. EXPLODED DRAWINGS AND PARTS LIST SM-BM-16 Operator’s Manual...
  • Page 18 BEVELING INSERT FOR ALUMINIUM SRB-000290 MOUNTING SCREW FOR BEVELING INSERT GLW-000011 MILLING HEAD FOR ROUNDING PLY-000159 ROUNDING INSERT R3 PLY-000160 ROUNDING INSERT R4 PLY-000161 ROUNDING INSERT R5 SRB-000289 MOUNTING SCREW FOR ROUNDING INSERT not shown on the drawing SM-BM-16 Operator’s Manual...
  • Page 19 SM-BM-16 SM-BM-16 Operator’s Manual...
  • Page 20 ROTATIONAL SPEED CONTROLLER UNIT 110V PKR-000048 CONTROLLER BODY COVER PDK-000193 INSULATION WASHER OSL-000189 WIRE SHIELD GF KRP-000075 HANDLE BODY SRB-000343 SCREW KT-KT 5x74 SRB-000344 SCREW KT-KT 4x30 SRB-000345 SCREW KT-KT 4x20 TLJ-000108 LOCK SLEEVE BLD-000016 SWITCH LOCK SPR-000052 SPRING SM-BM-16 Operator’s Manual...
  • Page 21 SCREW KT-KT 4x20 OSL-000191 WIRE SHIELD fi9 OSL-000192 WIRE SHIELD fi11 PWD-000150 POWER CORD AWG 16/2 SJ 120 (US) PWD-000151 POWER CORD H07RN-F 2x1Qx4M PWD-000152 POWER CORD WITH PLUG BS 4343 WRN-000057 ROTOR 120V WRN-000058 ROTOR 230V SM-BM-16 Operator’s Manual...

  • Page 22: Declaration Of Conformity

    • EN 60745-1 • EN 55014 • EN ISO 12100-1 • EN ISO 12100-2 and satisfies safety regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. Bialystok, 10 April 2013 ___________________________ Marek Siergiej Chairman SM-BM-16 Operator’s Manual...

  • Page 23: Quality Certificate

    SM-BM-16 7. QUALITY CERTIFICATE Machine control card BM-16 BEVELING MACHINE Serial number ................Quality control ..........Adjustments, inspections Quality control ..........SM-BM-16 Operator’s Manual...

  • Page 24: Warranty Card

    Date of production ......................Serial number ........................ Date of sale ........................Signature of seller ......................1.06 / 25 June 2013 WE RESERVE THE RIGHT TO MAKE CORRECTIONS AND MODIFICATIONS IN THIS MANUAL WITHOUT PRIOR NOTICE SM-BM-16 Operator’s Manual...

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