Bosch Rexroth REFUspeed RS51 Operating Instructions Manual
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Bosch Rexroth REFUspeed RS51 Operating Instructions Manual

Bosch Rexroth REFUspeed RS51 Operating Instructions Manual

Drive control devices for high-speed grinding spindles
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REFUspeed RS51
Drive control devices for high-speed grinding
spindles
Operating Instructions
DOK-RD500*-RS51*******-IB02-EN-P
LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

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  • Page 1 REFUspeed RS51 Drive control devices for high-speed grinding spindles Operating Instructions DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 2 About this Documentation REFUspeed RS51 REFUspeed RS51 Title Drive control devices for high-speed grinding spindles Operating Instructions Type of Documentation DOK-RD500*-RS51*******-IB02-EN-P Document Typecode 120-1950-B320-02/EN Internal File Reference This documentation provides information on: Purpose of Documentation • Planning the mechanical cabinet construction •...

  • Page 3: Table Of Contents

    REFUspeed RS51 List of contents List of contents Important information on the use of the product Correct use............................ 1-1 Introduction ..........................1-1 Application areas ........................1-2 Non-correct use..........................1-2 Safety Instructions for Electric Drives and Controls Introduction ........................... 2-1 Explanations..........................2-1 Hazards due to inappropriate use....................
  • Page 4 List of contents REFUspeed RS51 Minimum requirements placed on the installation location ............4-1 Installation altitudes above 1000 meters sea level: ..............4-1 Mounting, drives sizes J to M......................4-2 Minimum clearance........................4-2 Dimension drawings, front view, sizes J to M ................4-3 Dimension drawing, side view, sizes J to M ................
  • Page 5 REFUspeed RS51 List of contents Password levels ..........................7-4 Quick-Setup ..........................7-4 Guided parameterization....................... 7-6 Drive control / setpoints ......................7-6 Standard terminal assignment ....................7-9 Functions..........................7-13 Drive setting ........................... 7-21 Serial communications......................7-23 Diagnostics / drive data......................7-25 Options...........................
  • Page 6 List of contents REFUspeed RS51 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 7: Important Information On The Use Of The Product

    REFUspeed RS51 Important information on the use of the product Important information on the use of the product Correct use Introduction Products from Indramat Refu are developed and manufactured in-line with state-of-the-art technology. Before the drives are shipped, they are checked to ensure that they are in an operationally safe condition.

  • Page 8: Application Areas

    Important information on the use of the product REFUspeed RS51 Application areas Drive control devices from Indramat Refu are intended to control electric motors and monitor their operation. It may be necessary to connect additional sensors and actuators for the control and monitoring of the motor.

  • Page 9: Safety Instructions For Electric Drives And Controls

    REFUspeed RS51 Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Introduction Please read these instructions before the equipment is used and elimi- nate the risk of personal injury or property damage. Follow these safety instructions at all times.

  • Page 10: Hazards Due To Inappropriate Use

    Safety Instructions for Electric Drives and Controls REFUspeed RS51 Hazards due to inappropriate use High voltage and high discharge current! Dan- ger to life, risk of severe electrical shock and risk of injury! DANGER Dangerous movements! Danger to life and risk of injury or equipment damage by unintentional motor movements! DANGER...

  • Page 11: General Information

    REFUspeed RS51 Safety Instructions for Electric Drives and Controls General information • Indramat Refu GmbH is not liable for damages resulting from failure to observe the warnings given in these documentation. • Read all of the operating, maintenance and safety instructions in your language before starting up the machine.

  • Page 12: Protection Against Contact With Electrical Parts

    Safety Instructions for Electric Drives and Controls REFUspeed RS51 Protection against contact with electrical parts Note: This section refers to equipment with voltages above 50 Volts. Making contact with parts at voltages above 50 Volts could be dangerous to personnel and cause an electrical shock. When operating electrical equipment, it is unavoidable that some parts of the unit conduct danger- ous voltages.

  • Page 13: Protection Against Electrical Shock By Protective Low Voltage (Pelv)

    REFUspeed RS51 Safety Instructions for Electric Drives and Controls To be observed for electric drives and filter components: High voltage! High leakage current! Danger to life, danger of injury and bodily harm from elec- trical shock! Ÿ Before powering-up all housings and motors must be DANGER permanently grounded according to the connection diagram.

  • Page 14: Protection Against Dangerous Movements

    Safety Instructions for Electric Drives and Controls REFUspeed RS51 Protection against dangerous movements Dangerous movements can be caused by faulty control or the connected motors. There are various causes: • Incorrect wiring or cable connections • Inappropriate or wrong operation of equipment •...
  • Page 15 REFUspeed RS51 Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life and risk of injury or equipment damage! Personnel protection must be secured for the above Ÿ listed reason by means of superordinate monitors or DANGER measures. These are implemented in accordance with the spe- cific situation of the plant/system and a danger and fault analysis conducted by the manufacturer of the...

  • Page 16: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Safety Instructions for Electric Drives and Controls REFUspeed RS51 Avoid operating high-frequency, remote control and Ÿ radio equipment near electronic circuits and feeder cables. If use of such equipment cannot be avoided, verify the system and the plant for possible malfunc- tions at all possible positions of normal use before the first start-up.

  • Page 17: Protection Against Contact With Hot Parts

    REFUspeed RS51 Safety Instructions for Electric Drives and Controls Protection against contact with hot parts Housing surfaces could be extremely hot! Dan- ger of injury! Danger of burns! Do not touch surfaces near the source of heat! Dan- Ÿ ger of burns! CAUTION Ÿ...

  • Page 18: 2.11 Battery Safety

    2-10 Safety Instructions for Electric Drives and Controls REFUspeed RS51 2.11 Battery safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or equipment damage. Risk of injury through incorrect handling! Ÿ Do not attempt to re-activate discharged batteries by heating or other methods (danger of explosion and corrosion).

  • Page 19: Precautionary Measures When Handling Components Which Can Be Destroyed By Electrostatic Discharge (Esds)

    2-11 REFUspeed RS51 Safety Instructions for Electric Drives and Controls 2.13 Precautionary measures when handling components which can be destroyed by electrostatic discharge (ESDS) The drive units contain components and parts which can be destroyed by electrostatic discharge. Please observe the following when working with electronic modules and boards: •...
  • Page 20 2-12 Safety Instructions for Electric Drives and Controls REFUspeed RS51 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 21: Description

    REFUspeed RS51 Description Description The REFUdrive 500 drive series REFUdrive 500 is a state-of-the-art, universal AC drive system for syn- chronous and induction motors encompassing a wide range of construc- tion types. The drive can be flexibly adapted to the drive task as a result of the modular hardware and software.

  • Page 22: Rating Plate

    Description REFUspeed RS51 • Expanded freely inter-connectable technological functions − PID, PI controllers, AND, OR, XOR, RS flip-flop and D latch and many more − Mathematical function elements − Timers, counters, comparators, ramp-function generators • 150% overload capability for 60 sec Rating plate Indramat Refu Typ: RS51.1-4G-031-L-V1-FW...

  • Page 23: Technical Data

    REFUspeed RS51 Description Technical data Technical data RS51 Rated output [kVA] Supply voltage, 3-ph. 380 ... 480 V AC (±10%) Output frequency [Hz] 0 - 2000 Hz 0-1000 Nominal current Rated current Peak current for t=60 s Continuous output S S6 [kVA] Rated output S S6 [kVA]...

  • Page 24: Circuit Principle

    Description REFUspeed RS51 Circuit principle interface (RS232) Operator panel, REFU T x D REFUwin R x D Bus termination +5 V interface (RS485) From the control Ser. communications T x D + / R x D + computer via USS Protocol (RS485) To the next T x D - / R x D -...
  • Page 25 REFUspeed RS51 Description Line supply connection 3 phases L1 L2 L2 PE Ext. line contactor Ext. fuses U1 V1 W1 Ground fault PT Rectifier Main contactor Pre-charging relay Line filter X161 Internal brake Current sensing resistor Switched-mode power supply Pre-charging Inverter control Inverter Sinusoidal filter...
  • Page 26 Description REFUspeed RS51 Line supply connection 3 phases L1 L2 L2 PE Ext. line contactor Ext. fuses U1 V1 W1 Ground fault PT Rectifier Main contactor Pre-charging relay Line filter X161 Internal Current sensing brake resistor Switched-mode power supply Pre-charging Inverter control Inverter Sinusoidal filter...

  • Page 27: Type Code

    REFUspeed RS51 Description Type code Type code, basic drive Kurztext- Spalte 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 R S 5 1 . 1 - 4 G - 0 0 3 - L - N N - F W Beispiel: Product group RS.

  • Page 28: Type Code, Configuration

    Description REFUspeed RS51 Type code, configuration Moduleslot Abbrev- Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: C F G - R D 5 0 0 - N N - N N Object Configuration.

  • Page 29: Type Code, Firmware

    REFUspeed RS51 Description Type code, firmware Abbrev.- Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: F W A - R D 5 0 0 * - 3 0 0 - 0 3 V R S - M S - R S 5 1 Product group Firmware.
  • Page 30 3-10 Description REFUspeed RS51 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 31: Mounting

    REFUspeed RS51 Mounting Mounting Storage and installation Storage The drive units must be stored in dry, clean rooms. The storage tem- perature must lie between -25° C and +70° C. Temperature fluctuations greater than 20 K per hour are not permissible. Note: AC drive converters and rectifier converters use aluminum Elko capacitors as DC link capacitors.

  • Page 32: Mounting, Drives Sizes J To M

    Mounting REFUspeed RS51 Mounting, drives sizes J to M • The REFUdrive 500 drives, sizes J to M are module and are designed for installation in cabinets. • The drive units have mechanical grid dimensions of 22.5 mm. Several drive units can be mounted next to one another without any intermedi- ate space when using mounting rails with threaded holes with the di- mension grid (also refer to the mounting example).

  • Page 33: Dimension Drawings, Front View, Sizes J To M

    REFUspeed RS51 Mounting Dimension drawings, front view, sizes J to M ALARM ALARM READY READY PROG ENTER PROG ENTER START STOP START STOP ALARM ALARM READY READY PROG ENTER PROG ENTER START STOP START STOP REFU REFU High Voltage. Danger of DAN G E R High Voltage.

  • Page 34: Dimension Drawing, Side View, Sizes J To M

    Mounting REFUspeed RS51 Dimension drawing, side view, sizes J to M Hot discharged air Hot discharged air Cooling air Cooling air Fig. 4-4: Dimension drawing, side view GK J to M DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 35: Electrical Installation

    REFUspeed RS51 Electrical installation Electrical installation 10 rules for EMC-correct installation of drives The following 10 rules are the basics for designing drive systems in com- pliance with EMC. Rules 1 to 7 are generally valid. Rules 8 to 10 are especially important to limit noise emission.
  • Page 36 Electrical installation REFUspeed RS51 feeder cables should also be shielded outside the cabinet, or at least screened using barriers. Suitable motor cables are, for example, Siemens PROTOFLEX-EMV-CY (4 x 2.5 mm² ... 4 x 120 mm²) with Cu shield. Cables with steel shield are not suitable. To connect the shield at the motor, a suitable PG gland with shield con- nection can be used (e.g.

  • Page 37: Warnings And Information

    REFUspeed RS51 Electrical installation Warnings and information Lethal shock as a result of live components at voltage levels exceeding 50V! REFU drive 500 drive units are operated at high volt- Ÿ age levels. Any work must always be carried-out with GEFAHR the drive converter powered-down (the drive con- verter must be in a no-voltage condition) and locked-...

  • Page 38: Cable Cross-Sections

    Electrical installation REFUspeed RS51 Information on protective grounding: The cross-section of the protective conductor to the cabinet must be at least 10mm or a second protective conductor must be routed in parallel (VDE 0160, Section 6.5.2) in accordance with DIN VDE 0160. This is due to the discharge currents of the drive units (>3.5 mA) through the protective conductor (PE).

  • Page 39: Power Terminals Rs51, Sizes J-M

    REFUspeed RS51 Electrical installation Drive unit Power supply connection Motor connection output Recommended Cable cross- Maximum Recom- Cable cross- minimum cross- section which can be fusing, type mended section which section connected 1) Typ gL minimum can be con- cross-section nected 1) [kVA] 0.2 - 4...
  • Page 40 Electrical installation REFUspeed RS51 X 80 start inhibit X 2 motor connection X 83 supplementary function P24V standby supply X4 brake resistor and DC link Parking position for X4 (internal brake resistor) for external brake resistor X1 line supply connection Fig.
  • Page 41 REFUspeed RS51 Electrical installation X 80 start inhibit X 2 motor connection X 83 supplementary function P24V standby supply X4 brake resistor and DC link Parking position for X4 (internal brake resistor) for external brake resitor X1 line supply connection Fig.
  • Page 42 Electrical installation REFUspeed RS51 X 80 start inhibit X 2 motor connextion X 83 supplementary function P24V standby supply X1 brake resistor and DC link X1 line supply connection Fig. 5-4: Terminal layout diagram GK L DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 43 REFUspeed RS51 Electrical installation X 80 start inhibit X 2 motor connection X 83 supplementary function P24V standby supply X1 brake resistor and DC link X1 line supply connection Fig. 5-5: Terminal layout diagram GK M DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 44: Overview, Power Terminals

    5-10 Electrical installation REFUspeed RS51 Overview, power terminals Sizes J and K Terminal Comment Cross-section which can be connected Line supply connection Protective-conductor connection; 10 mm² Metal lug at the enclosure with captive nut, for sizes J and K = M 5. L1 / U1 Line supply connection, 3 phases L1, L2, L3 0.2 ...
  • Page 45 5-11 REFUspeed RS51 Electrical installation Sizes L and M Terminal Comment Cross-section which can be connected Line supply, DC link connection ≥10 mm² Protective-conductor connection; Metal lug at the enclosure with captive nut, for sizes L and M = M6. L1 / U1 Line supply connection 3 phases L1, L2, L3 1.5 ...

  • Page 46: Connection Circuit Diagram

    5-12 Electrical installation REFUspeed RS51 Connection circuit diagram Line supply connection 3 phases C D F int. brake Operator panel, service interface resistor REFUwin Ser. communications RS485 interface via USS protocol Commands, standard setpoints, actual values terminal strip 5 kW relay output dig.
  • Page 47 5-13 REFUspeed RS51 Electrical installation Line supply connection 3 phases C D F int. brake Operator panel, service interface resistor REFUwin Ser. communications RS485 interface via USS protocol Commands, standard setpoints, actual values terminal strip Control relay output dig. inputs or encoders Dynamic Static...

  • Page 48: Control Terminals

    5-14 Electrical installation REFUspeed RS51 Control terminals Terminal layout diagram SR17000 LEDs Bus termination ALARM = Fault READY Green = Ready to power-up Yellow = Run RS232, op. panel, REFUwin, service interface Button, fault acknowledgment Bus termination RS485 RS485 Digital inputs Digital outputs Analog input Reference voltage / analog output...
  • Page 49 5-15 REFUspeed RS51 Electrical installation Terminal Designation Comment Only for internal use Standard terminal strip P24V output Load capacity, max. 50 mA Dig. input 1 Digital inputs without electrical isolation: Optional, input / output; func- tion can be selected using Dig.

  • Page 50: Providing The Reference Potential When Operating Several Rd500S

    5-16 Electrical installation REFUspeed RS51 Terminal Designation Comment Digital inputs / incremental encoder P15V output Load capacity, max. 60 mA Dig. input 6 Selectable function: Digital input Digital input 6: Function "On" encoder track A+ The standard function of the terminal is a digital input;...

  • Page 51: Rs232 Service Interface (X11)

    5-17 REFUspeed RS51 Electrical installation If there is no potential control connection between the devices (e.g. cou- pling using fiber optic cables), the reference ground is directly connected to the PE on each device. Note: When delivered, RD500 devices habe a direct connection between the reference ground and the PE via the X14.7 cable connection to the housing (RD51, RS51, RD52) or via jumper X11.14/15 (RD41, RD42)

  • Page 52: Standard Rs485 Interface (X12)

    5-18 Electrical installation REFUspeed RS51 Connecting the operator panel The operator panel can either be inserted directly at connector X11 can be connected using the above specified cable. Connecting a PC The cable to connect a PC must have the following configuration: Drive converter Shield connection Fig.

  • Page 53: Standard Ss6 Interface (X13)

    5-19 REFUspeed RS51 Electrical installation Standard SS6 interface (X13) Note: Only for internal use. 5.10 Standard terminal assignment of the REFU speed RS51 Recommended terminal assignment with good compatibility to the REFU 316F For this recommended assignment, a KL17037 must be inserted at option slot 2.
  • Page 54 5-20 Electrical installation REFUspeed RS51 REFUspeed RS51 REFU 316 F Function Terminal Designation Module Terminal Module X17.6 Dig In 8 SR17000 X2.12 Terminal Par. set selection, weighting 2 X17.7 Dig In 11 SR17000 X2.15 Terminal Par. set selection, weighting 2 X14.8 An Out SR17000...

  • Page 55: Deviations To Refu 316F

    5-21 REFUspeed RS51 Electrical installation Deviations to REFU 316F For REFU316F, the control terminal functions are permanently assigned. The recommended terminal assignment above, with good compatibility to the REFU 316 F, indicates that a good match can be achieved using RS51.
  • Page 56 5-22 Electrical installation REFUspeed RS51 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 57: Operator Control And Visualization

    REFUspeed RS51 Operator control and visualization Operator control and visualization Operator control possibilities The following are available to control, visualize and parameterize the RE- FU speed drives: The RZB01.2 or RZB03.2 (option) operator panels, the REFU win PC operator interface and several interfaces. The serial RS232 and RS485 interfaces are provided on the control card as standard.

  • Page 58: Monitoring (Monitor) Using The Operator Panel

    Operator control and visualization REFUspeed RS51 Function Conditions Starts the drive The On/Off command must be set to Start “Terminal steady-state + operator panel” Stops the drive or “Operator panel, dynamic”; refer to Stop Section 5.4.1, Drive control/setpoints. Motorized potentiometer: Motorized potentiometer setpoint: The setpoint must be set to “Motorized Increases the setpoint...

  • Page 59: Parameterization Using The Operator Panel

    REFUspeed RS51 Operator control and visualization Parameterization using the operator panel The basic parameterization is described in more detail in Section 7. Menu level Parameterizing level Return jump to the previous The modified value is rejected menu item Changes into the monitor Changes into parameteriza- The value is initially accepted.

  • Page 60: Load Standard Values

    Operator control and visualization REFUspeed RS51 Error message Cause Solution Data conflict The V/Hz characteristics are not cor- Initially accept the value of the first parameter e.g. P0182 with P0183 rect. The frequencies must have a Prog change with after the second parameter minimum Enter change acknowledge with...

  • Page 61: Fault Acknowledgement

    REFUspeed RS51 Operator control and visualization ALARM READY P0733 PROG ENTER START STOP P0732 AP520013DE00.FH9 Fig. 6-7: Copy function Note: After Copy, can be checked over Monitor copy-Status if faults be arise at the transmission Fault acknowledgement After a fault/error occurs, “Fault” is displayed in the operating display. The cause of the fault and the fault time are displayed below this.

  • Page 62: Monitoring

    Operator control and visualization REFUspeed RS51 Monitoring Monitor Parameterization can be selected 0.00 Hz from every menu item by pressing the Prog Enter Setting the parameter number: The cursor position is moved using the key. The appropriate number is set using the key.

  • Page 63: Operating Display

    REFUspeed RS51 Operator control and visualization Note: The terms “D parameter” and “Variable parameter source” are explained in the legend for the function charts, refer to the documentation “Function charts and parameter list”. The last 10 faults are saved in the fault memory. The youngest fault is in Fault memory memory location S0, the oldest in S9.

  • Page 64: Led Display

    Operator control and visualization REFUspeed RS51 Fault Line 1: Fault message Line 2: Fault cause Motor overtemp 5h 24min Line 3: Fault time (operating hours) Fig. 6-11:Fault display LED display LED display Significance Operating status: Power-up inhibit No LED bright Not ready to power-up Green LED bright Operating status: Ready to power-up...

  • Page 65: Basic Parameterization

    REFUspeed RS51 Basic parameterization Basic parameterization Parameterizing The REFU drive 500 drives can be parameterized in two ways: 1. Basic parameterization: In this case, the operator has menu- prompted, pre-defined functions to facilitate simple and fast commis- sioning. The possibilities are numerous; for example, control and set- point source can be configured, status messages, analog values can be called and important basic functions can be parameterized.

  • Page 66: Overview

    Basic parameterization REFUspeed RS51 The Monitor can be selected from every menu item by 0.00 A pressing the key. 0.00 Hz The selected program item has a dark background, Prog and is transferred using the key. Enter Enter Parameter Setting level Menu selection selection The next program...
  • Page 67 REFUspeed RS51 Basic parameterization DEVICE CONTROL P0870 on / off in NORMAL P0871 on / off in TEST P0872 setpoint in NORMAL P0873 setpoint in TEST P0179 V/f character.f-max P0180 V/f character.f-min P0036 Breaking resistor TERM.ASSIGNMENT STD P0875 dig. in-,output1 P0876 dig.

  • Page 68: Password Levels

    Basic parameterization REFUspeed RS51 Password levels The parameters are located on various access levels. A password is re- quired to change parameters. If several parameters were changed in the parameterization, the password only has to be entered for the first time. The password level required can be seen from the parameter table.
  • Page 69 REFUspeed RS51 Basic parameterization Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0778 0390.XX Frequency normali- 50.00 Hz zation Reference value for frequency setpoints and actual 15.0 Hz ... P0027 values. This parameter is set to 50 Hz in the factory. To oper- ate the motor with 50 Hz, a setpoint of 100% must be entered.

  • Page 70: Guided Parameterization

    Basic parameterization REFUspeed RS51 Setpoint RFG output 100% Direction of rotation reversal -100% Ramp-up Ramp- Ramp-up Ramp- time down time down time time Fig. 7-3: Up and down ramps Guided parameterization Drive control / setpoints Name Description / explanation Factory setting Pass rameter selectable options...
  • Page 71 REFUspeed RS51 Basic parameterization Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0871 On/off in TEST OP (Operator Enters On/off for TEST operation. panel) dynamic As for parameter 0870. 0...11 0872 Setpoint in NORMAL Analog input Enters the setpoint for NORMAL operation 0..±10V...
  • Page 72 Basic parameterization REFUspeed RS51 Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0297.00 Analog input window Supplementary parameter for “analog input”. 0.50 % The analog setpoint smoothing is specified in a win- 0.00 ...

  • Page 73: Standard Terminal Assignment

    REFUspeed RS51 Basic parameterization Standard terminal assignment Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0875 Dig. input, output1 Combined digital input and output sparking signal 0...97 0 = I no function (I=input) 2 = I no alarm ext.
  • Page 74 7-10 Basic parameterization REFUspeed RS51 Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 29 = I parblock bit3 (weighting 2 Changes-over the specific motor data 30 = I parblock bit4 (weighting 2 Changes-over the specific motor data 32 = IN no alarm.
  • Page 75 7-11 REFUspeed RS51 Basic parameterization Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 85 = O RFG up 86 = O RFG down 87 = O RFG reached 88 = O setpoint reached 89 = O setpoint in tolerance 90 = O fmin limiting 91 = O fmax limiting...
  • Page 76 7-12 Basic parameterization REFUspeed RS51 Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0762 Time, timer Supplementary parameter for “setpoint in the tolerance 1.0 sec bandwidth”. Time for the timer 0.0 ... 650.0 sec 1206 ALM sparking Supplementary parameter for “O ALM sparking signal”...

  • Page 77: Functions

    7-13 REFUspeed RS51 Basic parameterization Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0890 Ref., analogue output Reference, analogue output +10V reference output 0 = +10V reference output 0...7 1 = -10V reference output 2 = fact output frequency 3 = Iact output current (apparent current) 4 = Isq torque-generating (active current)
  • Page 78 7-14 Basic parameterization REFUspeed RS51 Controller setting Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0547.XX Current control Kp 0.10 Current controller gain factor. 0.01 ... 128.00 0548.XX Current control Tn 10 ms Current controller integral action time.
  • Page 79 7-15 REFUspeed RS51 Basic parameterization Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0088 Restart Restart after power failure: 0 / 1 0=no: The drive only starts after the line supply voltage returns if the drive detects a rising edge of the on command.
  • Page 80 7-16 Basic parameterization REFUspeed RS51 x-times overcurent of P0566 x-times overcurrent 1,05 1,15 of P0566 Release time 2 h 20min 22,5 s 15,4 s 12 s 9,8 s 8,4 s 7,3 s 5,8 s Fig. 7-4: Emulation of the thermal overload release DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L.
  • Page 81 7-17 REFUspeed RS51 Basic parameterization V/Hz control Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0181.XX V/f characteristic fa Refer to Fig. 5-5: V/Hz characteristic diagram 0.0 Hz ... (P0182-1 The V/Hz characteristic data is calculated by the drive converter from the entered motor rating plate data.
  • Page 82 7-18 Basic parameterization REFUspeed RS51 U [V] U c/d V boost f [Hz] Fig. 7-5: V/Hz characteristic diagram × 0120 0117 boost sdrated Active load monitor WLM Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0896 ALM sparking sensi- Fixed values...
  • Page 83 7-19 REFUspeed RS51 Basic parameterization Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0297.00 Analog input window Supplementary parameter for “analog input”. 0.50 % The analog setpoint smoothing is specified in a win- 0.00 ...
  • Page 84 7-20 Basic parameterization REFUspeed RS51 Setpoint RFG output 100 % Setpoint Ramp-up time 1 Ramp-down time 1 (P280) (P281) Rounding-off UP 1 (P282) Rounding-off DOWN 1 (P283) Acceleration Phase 1 Phase 2 Phase 3 Fig. 7-6: Up and down ramp with rounding-off DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L.

  • Page 85: Drive Setting

    7-21 REFUspeed RS51 Basic parameterization Drive setting Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0071 Load factorySetting No action no action 0 ... 4 basic, standard values are loaded Parameters, with a password level less than or the same as the entered password level are set to the standard value of the basic parameterization.
  • Page 86 7-22 Basic parameterization REFUspeed RS51 Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0064 Parameteriz. level Basic parameter- basic parameterization: The operator has ization: access to the pre-defined parameters of the 0 / 1 basic parameterization, menu-prompted or via the numerical list.

  • Page 87: Serial Communications

    7-23 REFUspeed RS51 Basic parameterization Serial communications Sub-menu to set standard RS485 interfaces. Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0500 SI1 protocol X12 The serial interface 1 (SS1) is an RS485 interface USS 4/6 words (connection X12).
  • Page 88 7-24 Basic parameterization REFUspeed RS51 Parameter for the serial interface SI6 Note: Only for internal use. 1270 SI6 baud rate X13 500 kbaud 125 kbaud 4 ... 7 250 kbaud 500 kbaud 1 Mbaud 1271.00 SI6 Tx ID No. X13 513, 208, 272, 784 Sets the send identifier (address) and the priority.

  • Page 89: Diagnostics / Drive Data

    7-25 REFUspeed RS51 Basic parameterization Diagnostics / drive data Parame- Name Description / explanation Factory setting Pass ter No.: selectable options min ... max values 0028 Operating hours Operating hours with the inverter enabled. 0 ... 2147483647 h 0024 Continuous current 0025 Peak current, long 0046...
  • Page 90 7-26 Basic parameterization REFUspeed RS51 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 91: Start-Up

    REFUspeed RS51 Start-up Start-up Steps to prepare for commissioning The power terminals should be connected-up as specified in Section 5.4, Power terminals RS51, Sizes J-M and the control terminals as specified in Section 5.6, Control terminals. Check whether the star / delta jumpers have been correctly connected at the motor terminal board.
  • Page 92 Start-up REFUspeed RS51 Connect-up the drive converter (refer to Section 3) and check the motor. Connect the power, but do not power-up the drive converter Set the motor data using Quick-Setup. Note: If several operating points with various frequencies and voltages are specified on the rating plate, then the operating point with the highest frequency should be entered as the rated operating point.

  • Page 93: Motor Optimization / Motor Evaluation

    REFUspeed RS51 Start-up Motor optimization / motor evaluation Motor running under no-load conditions In the steady-state condition, the drive converter current should be ap- prox. 1/3 of the rated motor current. If a significant deviation is identified, then the motor data, which was en- tered in Quick-Setup, can be checked to ensure that it is correct, and the mechanical load can be checked to ensure that it moves freely.
  • Page 94 Start-up REFUspeed RS51 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 95: Troubleshooting

    REFUspeed RS51 Troubleshooting Troubleshooting Self-test - error messages After the initialization routine, the system executes a self-test. The individual components of the microcomputer system are tested, e.g. the EEPROM and the data from the power control board is read-in. Alarms If an alarm is output, the alarm message is displayed, alternating with the programmed operating display.

  • Page 96: List Of The Alarm And Fault Messages

    Troubleshooting REFUspeed RS51 List of the alarm and fault messages Messages Alarm Fault No fault, no alarm External DC link voltage too high DC link voltage too low Device overtemperature Brake resistor Main contactor Pre-charging New EEPROM Clock1 <==> Clock2 Power section Inverter Power supply...

  • Page 97: Alarm And Fault Messages - Cause And Remedy / Comment

    REFUspeed RS51 Troubleshooting Alarm and fault messages – cause and remedy / comment No. Designation Message Cause Remedy / comments External Alarm / fault If a digital input has been assigned the “No external Determine the cause of the signal loss in the fault”...
  • Page 98 Troubleshooting REFUspeed RS51 No. Designation Message Cause Remedy / comments Pre-charging Fault After the drive has been powered-up, the DC link Check the following, voltage charging over time is monitored. If illegal whether the line supply voltage is available deviations occur, pre-charging is stopped. whether there is a short-circuit between terminals C Short-circuit between terminals C and D (DC link and D or C-PE and D-PE.
  • Page 99 REFUspeed RS51 Troubleshooting No. Designation Message Cause Remedy / comments EEPROM data Alarm / fault Cause in the parameterization: The control card was replaced and, after initialization, The appropriate parameter numbers can be viewed detects a new power section, which for example, using P0061.XX, and the erroneous parameter values cannot supply the parameterized currents.
  • Page 100 Troubleshooting REFUspeed RS51 No. Designation Message Cause Remedy / comments Analog input 1: I < 4 mA Alarm / fault Cause external to the drive converter: Short-circuit or interrupted cable on the setpoint line to Check the setpoint line. the analog input or to the optional analog inputs (only for operating mode 4-20 mA or 2-10 V).
  • Page 101 REFUspeed RS51 Troubleshooting No. Designation Message Cause Remedy / comments Overcurrent Fault • Current limiting is active for a time which is longer Check the setting of P0574! than that parameterized. The time duration of the uninterrupted current limiting (D1678 = 1) can be set between 1 second and 100 seconds in 11 steps using P0574.
  • Page 102 Troubleshooting REFUspeed RS51 No. Designation Message Cause Remedy / comments Switched-mode power supply Fault The switched-mode power supply for the electronics Replace the defective switched-mode power supply. supply does not output a checkback signal. Depending on the drive converter version, the switched-mode power section is on the PC board: (power section), (inverter control) or...

  • Page 103: Index

    10-1 REFUspeed RS51 Index Index Air humidity 4-1 Alarms 9-1 Ambient temperature 4-1 Analog input 5-15 Analog output 5-15 Basic parameterization 7-1 Bus termination 5-18 Cable cross-sections 5-4 Cable cross-sections 5-4 Circuit principle 3-4 Connecting a PC 5-18 Connecting cable for the PC 5-18 Connecting the standard interface 5-18 Connection circuit diagram 5-13 Connection circuit-diagram 5-12...
  • Page 104 10-2 Index REFUspeed RS51 Internal WS comm. 9-5 Inverter 9-4 Motor overload 9-7 Motor overtemperature 9-6 New EEPROM 9-4 NTC power section 9-5 On for start inhibit 9-7 Overcurrent 9-7 Overspeed 9-4 Power section 9-4 Power supply 9-4 Resonance 9-8 Safety Off (NAMUR) 9-7 SR <==>...
  • Page 105 10-3 REFUspeed RS51 Index consequences, exclusion of liability 1-1 Normal and test operation 6-2 Numerical list 7-25 Operating display 6-7 Operator control possibilities 6-1 Operator control using the operator panel 6-1 Parameterization Active load monitor 7-18 Additional functions 7-19 Controller setting 7-14 Diagnostics / drive data 7-25 Drive control 7-6 Drive setting 7-21...
  • Page 106 10-4 Index REFUspeed RS51 Up and down ramps 7-6 Use Refer to Correct use and refer to Non-correct use USS protocol 5-18 V/Hz characteristic 7-18 Warning display 6-7 X11 5-17 X12 5-18 X13 5-19 X14 5-15 X15 5-15 X16 5-15 X17 5-16 DOK-RD500*-RS51*******-IB02-EN-P LSA Control S.L.

  • Page 107: Service & Support

    11-1 REFUspeed RS51 Service & Support Service & Support 11.1 Indramat Refu GmbH Indramat Refu GmbH Adresse: Uracher Straße 91 72555 Metzingen 72545 Metzingen – Postfach 1554 Postadresse: +49 (0)7123/969-0 Telefon: +49 (0)7123/969-120 Telefax: Kundendienst - Service +49 (0)7123/969-200 (an Werktagen von 8 – 17 Uhr) Service Hotline: +49 (0)7123/969-220 Service Telefax:...

  • Page 108: Kundenbetreuungsstellen - Sales & Service Facilities

    Vertriebsgebiet Süd Vertriebsgebiet West Gebiet Südwest Gebiet Südwest Germany South Germany West Germany South-West Germany South-West Rexroth Indramat GmbH Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Landshuter Allee 8-10 Regionalzentrum West Service-Regionalzentrum Süd-West Regionalzentrum Südwest Borsigstrasse 15 Siemensstr.1...
  • Page 109 - Italien Netherlands – Niederlande/Holland Netherlands - Niederlande/Holland Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth B.V. Bosch Rexroth Services B.V. Via Mascia, 1 Viale Oriani, 38/A Kruisbroeksestraat 1 Technical Services 80053 Castellamare di Stabia NA 40137 Bologna (P.O. Box 32)
  • Page 110 - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s. Bosch -Rexroth, spol.s.r.o. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o. Strojírenská 38 Hviezdoslavova 5 Angol utca 34 ul. Staszica 1 591 01 Zdar nad Sázavou 627 00 Brno 1149 Budapest 05-800 Pruszków...
  • Page 111 Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. Hydraulics & Automation Ltd. 28 Westside Drive...
  • Page 112 Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913 3426 Mainway Drive Burnaby, British Columbia Unidad Ind.
  • Page 113 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 114 Barcode 200436 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

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