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Instruction manual
BODAS controller
RC/3x and RC/4x
RE 95240-01-B/2021-01-12, EN

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Table of Contents
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Summary of Contents for Bosch BODAS RC/3 Series

  • Page 1 Instruction manual BODAS controller RC/3x and RC/4x RE 95240-01-B/2021-01-12, EN...
  • Page 2 © Bosch Rexroth AG 2021. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The data specified within only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from...
  • Page 3: Table Of Contents

    Cleaning and care ..................19 10.2 Inspection and maintenance ..............19 10.3 Repair ......................19 Removal and replacement ..............20 Disposal ....................20 Extension and conversion ............... 21 Troubleshooting ..................21 Technical data ..................22 Alphabetical index ................. 23 RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 4: About This Documentation

    Always follow the measures for danger prevention associated with the use of this product. Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 5: Symbols

    The numbers indicate that the actions must be completed in order. 1.3.3 Designations This documentation uses the following designations: Table 4: Designations Designation Meaning BODAS controller The designation "product" or "control unit" will be used as a generic term for the "BODAS controller". RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 6: Abbreviations

    American National Standards Institute is an organization that coordinates the development of voluntary standards in the United States Deutsches Institut für Normung (German Institute for Standardization) Electromagnetic compatibility International Organization for Standardization Rexroth document in the English language Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 7: Safety Instructions

    2.3 Improper use Any use other than that described as intended use is considered improper. Bosch Rexroth AG is not liable for damages resulting from improper use. The user is solely responsible for any risks arising from improper use. 2.4 Personnel qualifications...
  • Page 8: General Safety Instructions

    Rexroth is not liable for any hazards of this kind. • The component firmware/software must be installed and removed by Bosch Rexroth or the responsible authorized partner in order to ensure that the warranty does not expire.
  • Page 9: Product-Specific Safety Instructions

    95205, 95206, 95207 and 95208. 2.7 Personal protective equipment The personal protective equipment is the responsibility of the user of the product. Observe the safety regulations in your country. All pieces of personal protective equipment should be intact. RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 10: General Instructions On Property Damage And Product Damage

    Secure the machine/system against being turned back on. The warranty exclusively applies to the delivered configuration. The warranty will be voided if the product is incorrectly installed, commissioned or operated, or if it is used or handled improperly. Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 11: Scope Of Delivery

    Scope of delivery | BODAS controller RC/3x and RC/4x 11/24 4 Scope of delivery Only the control unit is included in the scope of delivery. In Fig. 1, the control unit RC5-6/40 is shown as an example. Fig. 1: RC5-6/40 RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 12: About This Product

    (EMC). BODAS controllers RC and corresponding software in combination with pumps, motors, valves, sensors, input devices and actuators from Bosch Rexroth make for complete system solutions. Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 13: Product Identification

    RC12-10, series 30 R917008181 RC20-10, series 30 R917008180 RC28-14, series 30 R917007683 RC10-10, series 31 R917010287 RC5-6, series 40 R917011700 RC18-12, series 40 R917013300  RC18-12E, series 40 R917013042 RC27-18, series 40 R917013301 RC27-18E, series 40 R917013043 RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 14: Transport And Storage

    6 Transport and storage Check the control unit for transport damage. If there are obvious signs of damage, please inform the transport company and Bosch Rexroth immediately. If the control unit is dropped, continued use is not permissible because unseen damage may affect its reliability.
  • Page 15: Installation

    (lid/base connector) or the pressure equalizing element (DAE). ▶ The control unit must be fastened with metal screws in order to establish a good thermal connection between the housing and the cooling surface (heat sink). RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 16: Mounting The Control Unit

    • If the mounting surface is not sufficiently even, place flexible compensating elements between the mounting points of the BODAS controller and the mounting surface. Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 17: Notice On Wiring And Circuitry

    • The "high-side" outputs may not be externally connected to battery. • Loads connected to low-side outputs (both power outputs and outputs with low power) must be supplied by a high-side output and not directly by the battery. RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 18: Commissioning

    ▶ The control unit is generally commissioned via a software application. Please refer to the software manual for the respective series. 9 Operation Use the control unit only within the performance range specified in the technical data. Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 19: Maintenance And Repair

    ▶ Only use an original spare control unit from Rexroth, otherwise the functional reliability cannot be guaranteed, and the warranty will be voided. ▶ Control units can be found online at www.boschrexroth.com/eshop Address all questions regarding repair to your responsible Bosch Rexroth service. RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 20: Removal And Replacement

    Careless disposal of the control unit can lead to environmental pollution. ▶ The control unit and its packaging must be disposed of according to the national environmental regulations of the country in which the control unit is used. Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 21: Extension And Conversion

    21/24 13 Extension and conversion The control unit must not be modified. The warranty from Bosch Rexroth only applies to the configuration as delivered. The warranty will be voided if the unit is modified or extended. 14 Troubleshooting The most efficient troubleshooting is done with a service tool like a BODAS-service tool.
  • Page 22: Technical Data

    RC10-10, series 31 www.boschrexroth.com/p-RC5-6 RC5-6, series 40 – RC18-12, series 40 – RC18-12E, series 40 – RC27-18, series 40 – RC27-18E, series 40 More detailed information on the control unit may be found at www.boschrexroth.com/mobile-electronics Bosch Rexroth AG, RE 95240-01-B/2021-01-12...
  • Page 23: Alphabetical Index

    Property damage ......10 Qualification ........7 Removal........20 Repair ........... 19 Replacement ........ 20 Required documentation ....4 Safety instructions ......7 General ........8 Product-specific ......9 Signal word ........5 Storage ......... 14 Symbols ......... 5 RE 95240-01-B/2021-01-12, Bosch Rexroth AG...
  • Page 24 Bosch Rexroth AG Robert-Bosch-Straße 2 71701 Schwieberdingen Germany Service phone +49 (0) 9352 40 50 60 info.bodas@boschrexroth.de www.boschrexroth.com Your local contact person can be found at: www.boschrexroth.com/addresses Subject to change RE 95240-01-B/2021-01-12...

This manual is also suitable for:

Rc/4 series

Table of Contents