Heat pump with electric drive, 1 and 2-stage. brine/water heat pump: 5.7 to 34.4 kw. with conversion kit to water/water heat pump: 7.5 to 45.2 kw (132 pages)
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VIESMANN Installation and service instructions for contractors Vitocal 300-G Type BW/BWS 301.A06 to A17, 5.9 to 17.0 kW Type WW 301.A06 to A17, 7.9 to 23.0 kW Heat pump, single and two-stage Type BWC 301.A06 to A17, 5.9 to 17 kW Type WWC 301.A06 to A17, 7.9 to 23 kW...
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Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ The Code of Practice of relevant trade associations Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, VDE and risk of injury.
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Please note Repairing components that fulfil a safety function can compromise the safe operation of your sys- tem. Replace faulty components only with original Viessmann spare parts. Auxiliary components, spare and wearing parts Please note Spare and wearing parts that...
Index Index Installation instructions Preparing for installation General information - electrical connection............Installation......................Overview of possible system schemes..............12 Primary circuit, type BW 301.A, BWC 301.A (brine/water)........14 Primary circuit, type WW 301.A, WWC 301.A (water/water)........ 16 Primary circuit, type BW 301.A + BWS 301.A (two-stage, brine/water)....19 Primary circuit, type WW 301.A + BWS 301.A (two-stage, water/water).....
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Index Index (cont.) Commissioning/service reports................ 146 Specification....................... 152 Appendix Heat pump commissioning order................161 Certificates Declaration of conformity..................162 Keyword index....................163...
Preparing for installation General information - electrical connection ■ Connecting cables, heat pump These connections are made inside stage 1 – stage 2: the heat pump control unit. Observe See page 71. information from page 72. ■ Electrical connection of system ■...
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Preparing for installation Installation (cont.) ■ Observe required minimum clearan- BW 301.A17 148 kg ces: BWS 301.A17 144 kg BWC 301.A17 158 kg Single stage (type BW 301.A, BWC 301.A) ■ To prevent structure-borne noise, never site the appliance on ceilings with wooden joists (e.g.
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Preparing for installation Installation (cont.) Two-stage (type BW 301.A + BWS 301.A) = 100 ≥ 400 A ■ With hydraulic module (acces- B ■ With AC-Box (accessory, for sory, for installation above the installation to the left of the heat heat pump): pump): ≥...
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Preparing for installation Installation (cont.) Information on the use of accessories NC-Box for natural cooling function for a heating/cooling circuit or sepa- ■ The NC-Box can only be used up to a ≤ 16 kW. For rate cooling circuit rated heating output of AC-Box for active cooling function higher rated heating outputs, install all ■...
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Preparing for installation Installation (cont.) Requirements for on-site connections Single stage (type BW 301.A, BWC 301.A) 230 V < 42 V...
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Preparing for installation Installation (cont.) Two-stage (type BW 301.A + BWS 301.A) 230 V 230 V 230 V < 42 V < 42 V < 42 V Install hydraulic connections on site stress-free. Line lengths in the heat pump plus wall clearance: Type BW 301.A and BWC BWS 301.A...
Preparing for installation Installation (cont.) Recommended power cables for all Max. lead length: types: 50 m ■ Heat pump control unit (230 V~): ■ Instantaneous heating water heater (400 V~, if installed): 3 x 1.5 mm (5 x 1.5 mm with power- OFF) 5 x 2.5 mm...
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Preparing for installation Overview of possible system schemes (cont.) Components selected. 0 Components can be added.
Preparing for installation Primary circuit, type BW 301.A, BWC 301.A (brine/water) Hydraulic installation scheme --2/X3.8;3.9-- 15 6 Note Type BWC 301.A is shown. The circulation pumps are installed and connected at the factory (primary pump qT, secondary pump 6, circulation pump for cylinder heating 7, instantaneous heating water heater 4 optional).
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Preparing for installation Primary circuit, type BW 301.A, BWC 301.A… (cont.) Required equipment Pos. Description Heat pump Heat pump control unit Primary pump Brine accessory pack Pressure switch, primary circuit Brine distributor for geothermal probes/collectors Geothermal probes/collectors Electrical installation scheme For an overview of the electrical connec- tions and more information on the PCBs, see from page 72 and the separate...
Preparing for installation Primary circuit, type WW 301.A, WWC 301.A (water/water) Hydraulic installation scheme --2/X3.8;3.9-- --2/X3.8;3.9-- 15 6 --------- Note Type WWC 301.A is shown. The circulation pumps are installed and connected at the factory (primary pump qT, secondary pump 6, circulation pump for cylinder heating 7, instantaneous heating water heater 4 optional).
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Preparing for installation Primary circuit, type WW 301.A, WWC 301.A… (cont.) Equipment required Pos. Description Heat pump Heat pump control unit Primary pump Frost stat, primary circuit Brine accessory pack Pressure switch, primary circuit Separating heat exchanger, primary circuit Flow limiter, well circuit (remove jumper when connecting) Dirt trap Well pump (suction pump for groundwater;...
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Preparing for installation Primary circuit, type WW 301.A, WWC 301.A… (cont.) With well pump connection 230 V~ 200 W 211.1 X2.N X3.3 230 V; 2 mA X3.4 X3.9 230 V; 0.15 A X3.8 230 v; 0.15 A Well pump on-site connection 400 V~ 200 W 211.1 X2.N...
Preparing for installation Primary circuit, type BW 301.A + BWS 301.A (two-stage, brine/water) With two primary pumps Hydraulic installation scheme --F2-- --2/X3.8;3.9-- --2/224.2-- --2/211.1-- --F3--...
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Preparing for installation Primary circuit, type BW 301.A + BWS 301.A… (cont.) Equipment required Pos. Description Heat pump stage 1 Heat pump control unit Heat pump stage 2 Primary pump, heat pump stage 1 Flow temperature sensor, primary circuit Return temperature sensor, primary circuit Brine accessory pack Pressure switch, primary circuit Brine distributor, geothermal probes/collectors...
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Preparing for installation Primary circuit, type BW 301.A + BWS 301.A… (cont.) With a common primary pump Note If heat pumps stage 1 and 2 (types BW 301.A + BWS 301.A) are installed with different rated heating outputs, the dif- ferent flow rates mean that two primary pumps must be used (see page 19).
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Preparing for installation Primary circuit, type BW 301.A + BWS 301.A… (cont.) Equipment required Pos. Description Heat pump stage 1 Heat pump control unit Heat pump stage 2 Common primary pump Primary circuit flow temperature sensor (for installation, see page 90) Primary circuit return temperature sensor (for installation, see page 90) Brine accessory pack...
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Preparing for installation Primary circuit, type BW 301.A + BWS 301.A… (cont.) 211.1 200 W 224.2 X2.N X3.9 230 V; 0.15 A X3.8 PT500 PT500...
Preparing for installation Primary circuit, type WW 301.A + BWS 301.A (two-stage, water/water) With two primary pumps Hydraulic installation scheme --F2-- --2/X3.8;3.9-- --2/224.2-- --2/211.1-- --F3-- --2/X3.8;3.9-- ---------...
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Preparing for installation Primary circuit, type WW 301.A + BWS 301.A… (cont.) Equipment required Pos. Description Heat pump stage 1 Heat pump control unit Heat pump stage 2 Primary pump, heat pump stage 1 Primary circuit flow temperature sensor (for installation, see page 90) Primary circuit return temperature sensor (for installation, see page 90) Frost stat, primary circuit...
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Preparing for installation Primary circuit, type WW 301.A + BWS 301.A… (cont.) Well pump on-site connection 230 V~ 200 W 211.1 X2.N 200 W 224.2 X2.N X3.1 X2.N...
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Preparing for installation Primary circuit, type WW 301.A + BWS 301.A… (cont.) Well pump on-site connection 400 V 200 W 211.1 X2.N 200 W 224.2 X2.N X3.1 X2.N Connecting the sensors and limiters X3.3 230 V; 2 mA X3.4 X3.8 230 V;...
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Preparing for installation Primary circuit, type WW 301.A + BWS 301.A… (cont.) With a common primary pump Note If heat pumps stage 1 and 2 (types WW 301.A + BWS 301.A) are installed with different rated heating outputs, the dif- ferent flow rates mean that two primary pumps must be used (see page 24).
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Preparing for installation Primary circuit, type WW 301.A + BWS 301.A… (cont.) Equipment required Pos. Description Heat pump stage 1 Heat pump control unit Heat pump stage 2 Common primary pump Primary circuit flow temperature sensor (for installation, see page 90) Primary circuit return temperature sensor (for installation, see page 90) Frost stat, primary circuit...
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Preparing for installation Primary circuit, type WW 301.A + BWS 301.A… (cont.) Well pump on-site connection 400 V 211.1 224.2 200 W X2.N X2.N Connecting the sensors and limiters X3.3 230 V; 2 mA X3.4 X3.8 230 V; 0.15 A X3.9 230 v;...
Preparing for installation DHW heating DHW cylinder with internal indirect coil Hydraulic installation scheme --2/212.3-- --2/F7-- --2/F6-- 15 6 Note Type BWC 301.A is shown. The circulation pumps are installed and connected at the factory (primary pump qT, secondary pump 6, circulation pump for cylinder heating 7, instantaneous heating water heater 4 optional).
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Preparing for installation DHW heating (cont.) Required equipment Pos. Description Secondary pump Circulation pump for cylinder heating DHW cylinder Cylinder temperature sensor, bottom (optional) Cylinder temperature sensor, top DHW circulation pump (optional) Immersion heater (create electrical circuit on site. Can only be used as an alternative to the external heat source for DHW reheating.) Electrical installation scheme For an overview of the electrical connec-...
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Preparing for installation DHW heating (cont.) DHW cylinder with primary store system Hydraulic installation scheme --2/212.3-- --2/F6-- --2/211.4-- 15 6 Note Type BWC 301.A is shown. The circulation pumps are installed and connected at the factory (primary pump qT, secondary pump 6, circulation pump for cylinder heating 7, instantaneous heating water heater 4 optional).
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Preparing for installation DHW heating (cont.) Required equipment Pos. Description Secondary pump Circulation pump for cylinder heating DHW cylinder Cylinder temperature sensor Cylinder primary pump (DHW side) Plate heat exchanger Flow limiter Motorised two-way valve, normally closed DHW circulation pump Electrical installation scheme For an overview of the electrical connec- tions and more information on the PCBs,...
Preparing for installation DHW heating (cont.) Required parameter settings for DHW heating Set the required parameters during com- missioning; see from page 108. Parameter Setting "System definition" ■ "System scheme 7000" "0" / "2" / "4" / "6" / "8" / "10"...
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Preparing for installation Integration of the two-stage version in the… (cont.) Hydraulic installation scheme --2/224.3-- --2/211.2-- ------ ------ --2/F2-- --2/F3-- --2/F0--...
Preparing for installation Integration of the two-stage version in the… (cont.) C Interface to the separate cooling cir- P Interface to the primary circuit cuit or heating/cooling circuit W Interface to the DHW cylinder H Interface to the heating circuits or the heating water buffer cylinder Equipment required Pos.
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Preparing for installation Integrating a heat pump cascade into the system… (cont.) The following communication modules (accessories) must be fitted in the heat pump control units: – LON communication module for the cascade in the lead appliance – LON communication module in lag heat pumps ■...
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Preparing for installation Integrating a heat pump cascade into the system… (cont.) Hydraulic installation scheme example: Heat pump cascade with two-stage heat pumps...
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Preparing for installation Integrating a heat pump cascade into the system… (cont.) Interface to the separate cooling Interface to the DHW cylinder circuit or heating/cooling circuit Lead appliance (two-stage) of Interface to the heating circuits the heat pump cascade or the heating water buffer cylin- II to IV Lag heat pumps 1 to 3, each two-stage Interface to the primary circuit...
Preparing for installation Integrating a heat pump cascade into the system… (cont.) 130 W 224.5 X2.N 130 W 211.4 X2.N 130 W 211.2 X2.N 200 W 211.1 X2.N 200 W 224.2 X2.N 130 W 224.3 X2.N Pt500 Pt500 Ni500 System example 1, ID: 4605350_1008_01 Note Setting system scheme 2 Type BW 301.A is shown.
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Preparing for installation System example 1, ID: 4605350_1008_01 (cont.) Note This scheme is a basic example without shut-off devices or safety equipment. This does not replace the need for local engineering.
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Preparing for installation System example 1, ID: 4605350_1008_01 (cont.) Hydraulic installation scheme --11/145-- --4/211.2-- --4/X3.8;9-- --4/211.5-- --4/211.2-- --4/212.3-- --4/F6-- --B/137--...
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System example 1, ID: 4605350_1008_01 (cont.) Pos. Description Heat pump Vitocal 300-G Instantaneous heating water heater, 3, 6, or 9 kW Heat pump control unit Vitotronic 200, type WO1A Primary pump (integrated in type BWC) Secondary pump (integrated in type BWC)
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Preparing for installation System example 1, ID: 4605350_1008_01 (cont.) Electrical installation scheme For an overview of the electrical connec- For information regarding the power sup- tions and more information on the PCBs, ply, see page 94. see from page 72 and the separate service instructions, Vitotronic 200 heat pump control unit.
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Preparing for installation System example 1, ID: 4605350_1008_01 (cont.) PT500 Ni500 Control unit power supply Compressor power supply 3 / PE X3.18 400 V, 50 Hz 1 / N / PE X2.1 230 V, 50 Hz X1.1 A Mains terminals on the cross con- nect PCB Required parameter setting Set the required parameters during com-...
Preparing for installation System example 1, ID: 4605350_1008_01 (cont.) Parameter Setting "System definition" ■ "System scheme 7000" "6" "Cooling" ■ "Cooling 7100" "2" ■ "Cooling circuit 7101" "1" DHW heating: "Time program DHW" Set time program (see oper- ating instructions) "Time prog.
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Preparing for installation System example 2, ID: 4605351_1008_01 (cont.) Hydraulic installation scheme --11/145-- --11/145-- --4/225.1--55-- --4/F16-- --4/F14-- --4/F12-- --4/212.2-- --54/20-- --4/225.2;3-- --4/F13-- --4/212.1-- --4/211.2-- ---4/211.4-- --4/F6-- --B/137--...
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System example 2, ID: 4605351_1008_01 (cont.) Pos. Description Heat pump Vitocal 300-G Instantaneous heating water heater, 3, 6, or 9 kW Heat pump control unit Vitotronic 200, type WO1A Primary pump (integrated in type BWC) Secondary pump (integrated in type BWC)
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Preparing for installation System example 2, ID: 4605351_1008_01 (cont.) Pos. Description Radiator heating circuit Vitotrol 200A remote control Heating circuit pump, UP A1 Electrical installation scheme For an overview of the electrical connec- For information regarding the power sup- tions and more information on the PCBs, ply, see page 94.
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Preparing for installation System example 2, ID: 4605351_1008_01 (cont.) 230 V, 50 Hz UP AC 212.1 171E X2.N 230 V, 50 Hz 211.5 171D X2.N X3.9 X3.8 200 W 211.1 X2.N 100 W 212.2 UP A1 X2.N 130 W 211.4 UPSB X2.N 50 W...
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Preparing for installation System example 2, ID: 4605351_1008_01 (cont.) HK A1 HK M2 PT500 PT500 Ni500 PT500 Ni500 PT500 VTS M2 Ni500 Control unit power supply Compressor power supply 3 / PE X3.18 400 V, 50 Hz 1 / N / PE X2.1 230 V, 50 Hz X1.1...
Preparing for installation System example 2, ID: 4605351_1008_01 (cont.) Parameter Setting "System definition" ■ "System scheme 7000" "6" ■ "External extension 7010" "1" ■ "Common flow temperature sensor system "1" 701B" "Cooling" ■ "Cooling 7100" "3" ■ "Cooling circuit 7101" "4"...
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) ■ Solar thermal system Note ■ Heating water buffer cylinder This scheme is a basic example without ■ Natural cooling function at heating cir- shut-off devices or safety equipment. cuit M2 This does not replace the need for local ■...
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System example 3, ID: 4605352_1008_01 (cont.) Pos. Description Heat pump Vitocal 300-G Instantaneous heating water heater, 3, 6, or 9 kW Heat pump control unit Vitotronic 200, type WO1A Primary pump, UP (integrated in type BWC) Secondary pump, UP (integrated in type BWC)
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) Pos. Description Collector temperature sensor KOL Solar collector Cylinder temperature sensor STS (for connection to solar control unit rQ) High limit safety cut-out STB solar Heating water buffer cylinder Heating water buffer cylinder Buffer temperature sensor PTS Heating circuit with mixer M2 Underfloor heating circuit with mixer M2...
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) Pos. Description 3-way diverter valve External extension H1 Note The additional parameters for two-stage operation are set during commissioning by the certified heat pump contractor. Electrical installation scheme For an overview of the electrical connec- For information regarding the power sup- tions and more information on the PCBs, ply, see page 94.
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) 211.5 X2.N 200 W 211.1 X2.N 100 W 212.2 UP A1 X2.N 130 W 211.4 UPSB X2.N 50 W 212.3 X2.N 130 W 211.2 X2.N 211.3 16 A 400 V, 50 Hz 224.4 3 / N / PE X2.N...
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) A Plug aCH connected to the cable C Move jumper from X3.1 to 222.3 harness D On-site contactor relay B Control module for instantaneous heating water heater...
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) HK A1 HK M3 HK M2 230 V/ 50 Hz 1 / N / PE UP M3 VTS M3 230 V/ 50 Hz N 20 N 18 230 V/ 50 Hz 1 / N / PE 400 V, 50 Hz D On-site contactor relay...
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) PT500 PT500 PT500 PT500 Ni500 PT500 VTS M2 Control unit power supply Compressor power supply 3 / PE X3.18 400 V, 50 Hz 1 / N / PE X2.1 230 V, 50 Hz X1.1 A Mains terminals on the cross con- nect PCB...
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Preparing for installation System example 3, ID: 4605352_1008_01 (cont.) Parameter Setting "System definition" ■ "System scheme 7000" "6" ■ "Swimming pool 7008" "1" ■ "External extension 7010" "1" ■ "Common flow temperature sensor system "1" 701B" "Cooling" ■ "Cooling 7100" "2"...
Installation sequence Siting the heat pump Removing the transport brackets and levelling the heat pump Position and level the heat pump as Please note described on page 6. Operating the appliance without first removing the transport brackets may cause vibrations and excessive noise.
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Installation sequence Siting the heat pump (cont.) Removing the top panel...
5. Fill the primary circuit with insulation of all pipes routed through Viessmann heat transfer medium walls. and vent. Note Viessmann heat transfer medium is a ready-mixed ethylene glycol-based medium, for down to –15 °C, contain- ing inhibitors for corrosion protec- tion. Note For diaphragm grommets, see page 104.
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Installation sequence Hydraulic connections (cont.) Connecting the secondary circuit 1. Equip the secondary circuit on site 3. Fill and vent secondary circuit. with an expansion vessel and safety assembly (in accordance with 4. Thermally insulate pipes inside the DIN 4757). building.
Installation sequence Electrical connections Installing the programming unit (type BW 301.A and BWC 301.A) [XÖ...
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Installation sequence Electrical connections (cont.) Routing cables to the connection area Danger When routing the on-site power cables, Damaged cable insulation can observe the location of the cable entries cause injury and damage to the into the appliance via its back panel (see appliance.
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Installation sequence Electrical connections (cont.) < 42 V 230 V 1. Route LV leads through the aperture 2. Route 230 V~ leads and power "< 42 V" to the heat pump control unit cables for the compressor through connection area and apply strain the aperture "230 V~"...
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Installation sequence Electrical connections (cont.) Connecting electrical connecting cables from the heat pump stage 2 (type BWS 301.A) to heat pump stage 1 (type BW 301.A) aJ B < 42 V 230 V~ < 42 V 230 V~ [C-Ö...
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Installation sequence Electrical connections (cont.) A Connection area, heat pump stage ■ With plugs aJB and aVG for the 2 (type BWS 301.A) connection area for heat pump B Connecting cables, LV < 42 V: stage 2 (type BWS 301.A). ■...
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Installation sequence Electrical connections (cont.) sXG sXF sXDsXS A Cross connect PCB C Main PCB F1 Fuse 6.3 A (slow) F3 Fuse 6.3 A (slow) B Extension PCB on main PCB D Controller and sensor PCB...
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Installation sequence Electrical connections (cont.) Main PCB Information regarding the connection Set the required parameters during com- values missioning; see from page 108. ■ The output given is the recommended connected load. ■ The total output of all components con- nected directly to the heat pump con- trol unit (e.g.
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Installation sequence Electrical connections (cont.) Operating components 230 V~ Plug sYA Terminals Function Explanation 211.1 Primary pump (heat pump Connection values stage 1 or common primary ■ Output: 200 W pump), well pump control ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A Connect on site.
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Installation sequence Electrical connections (cont.) Plug sYA Terminals Function Explanation 211.4 ■ 3-way diverter valve for Connection values heating/DHW ■ Output: 130 W ■ Circulation pump for cylin- ■ Voltage: 230 V~ der heating ■ Max. switching current: 4(2) A ■...
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Installation sequence Electrical connections (cont.) Plug sYS Terminals Function Explanation 212.2 Heating circuit pump for ■ This pump is installed in addition to the heating circuit without mixer secondary pump if a heating water buf- (A1) fer cylinder is connected. ■...
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Installation sequence Electrical connections (cont.) Connecting a temperature limiter as maximum temperature limiter for under- floor heating system General connection Connection with temperature limiter (part no. 7151 728, 7151 729) X2.N X2.N sÖ A Connection on the main PCB (211.2 or 212.2 in accordance with the A Connection on the main PCB (211.2 table above)
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Installation sequence Electrical connections (cont.) Connection with temperature limiter (part no. 7151 728, 7151 729) to exten- sion kit for heating circuit with mixer sÖ sÖ A Plug sÖ for extension kit B Temperature limiter C Heating circuit pump...
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Installation sequence Electrical connections (cont.) Extension PCB on main PCB Information regarding the connection Set the required parameters during com- values missioning; see from page 108. ■ The output given is the recommended connected load. ■ The total output of all components con- nected directly to the heat pump con- trol unit (e.g.
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Installation sequence Electrical connections (cont.) Plug sXS Terminals Function Explanation 222.3 Switching external heat Zero volt contact 222.4 source with two high limit safety cut-outs (max. 70 °C) Note to protect the heat pump and ■ The switching contact is a zero volt to stop the secondary pump N/O contact that is closed when a heat demand is issued.
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Installation sequence Electrical connections (cont.) High limit safety cut-out for heat C Connection on the external heat pump in conjunction with an external source at terminals for external heat source demand D High limit safety cut-out (max. 70 °C) as heat pump protection X3.1 K1 Relay;...
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Installation sequence Electrical connections (cont.) Central fault message 223.1 230 V~, 0.5 A 223.2 A Terminals on extension PCB Plug sXF Terminals Function Explanation 224.2 Primary pump for heat pump Connection values stage 2 (if installed) ■ Output: 200 W ■...
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Installation sequence Electrical connections (cont.) Plug sXF Terminals Function Explanation 224.6 ■ Cylinder primary pump Switch cylinder primary pump and two- (DHW side) way shut-off valve in parallel ■ 2-way shut-off valve Connection values ■ Output: 130 W ■ Voltage: 230 V~ ■...
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Installation sequence Electrical connections (cont.) Plug sXG Terminals Function Explanation 225.1 Heating circuit pump of the Connect temperature limiter as maxi- heating circuit with mixer mum temperature limiter for underfloor heating circuit (if installed) in series. Connection values: ■ Output: 100 W ■...
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Installation sequence Electrical connections (cont.) Terminals Function Explanation ■ Power supply terminals Terminals for message and safety connec- of the control unit "L1" tions and auxiliary compo- nents Note ■ Switched phase L1: Switched phase can be used for on-site X3.1, X3.2, X3.3, X3.7, system components.
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Installation sequence Electrical connections (cont.) Terminals Function Explanation X3.6 Power-OFF Requires floating N/C contact: X3.7 ■ Closed: No blocking (safety chain has continuity) ■ Open: Blocking enabled ■ Breaking capacity 230 V~, 0.15 A With a connected power-OFF contact, no jumpers should be installed.
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Installation sequence Electrical connections (cont.) Terminals Function Explanation X3.10 Fault message, lag heat Floating contact required: X3.11 pump in a cascade ■ Closed: No faults ■ Open: Fault Jumper ■ Breaking capacity 230 V~, 0.15 A With a connected message contact, no jumpers should be installed.
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Installation sequence Electrical connections (cont.) Sensors Plug Sensor Type Outside temperature sensor, connect on site Ni 500 (PTC) Primary circuit flow temperature sensor, connect on site Pt 500 (X5.2/X5.3) with two-stage heat pump (see the following chapter) (PTC) Primary circuit return temperature sensor, connect on Pt 500 (X5.4/X5.5) site with two-stage heat pump (see the following chap-...
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Installation sequence Electrical connections (cont.) Plug Sensor Type Connection of the LON communication module (plug in on site, see LON communication module installation instructions) Coding card slot Connection of primary circuit flow/return temperature sensor, two-stage heat pump < 42 V aS Flow temperature sensor, primary aD Return temperature sensor, primary circuit...
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Installation sequence Electrical connections (cont.) Please note Identify sensor leads. Fasten sensor leads and disman- tled leads (with plug aS/aD) together with the other LV leads using the cable ties provided. Swimming pool water heating Note ■ Swimming pool water heating is switched via external extension H1 with KM BUS.
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Installation sequence Electrical connections (cont.) fÖ gÖ A Connection to controller and sensor F Circulation pump for swimming pool water heating (accessory) B External extension H1 G 3-way diverter valve "swimming pool" (at zero volt: heating of the C Thermostat for swimming pool tem- heating water buffer cylinder) perature control (zero volt contact, 230 V~;...
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Installation sequence Electrical connections (cont.) X3.10 X3.11 230V 223.1 fÖ 223.2 230V 223.1 223.2 230V sÖ 223.1 223.2 A Heat pump 1 (lead appliance) E Lag heat pump 1 B KM BUS Connection at contact for "External C External extension H1 demand "...
Installation sequence Electrical connections (cont.) G Lag heat pump 2 K Lag heat pump 3 Connection at contact for "External L Central fault message input, lag demand " heat pump H Zero volt contact "External demand N/C contact X3.10 / X3.11 triggers a "...
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Installation sequence Power supply (cont.) Danger ■ Protect the power supply to the heat Incorrect wire allocation can pump control unit with 16 A max. cause severe injury and damage ■ For accessories and external compo- the appliance. nents that are not to be connected to Never interchange wires "L"...
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Installation sequence Power supply (cont.) Heat pump control unit power supply (230 V~) Note max.16 A This supply must never be blocked. X3.18 1/N/PE X2.1 230 V / 50 Hz ■ Max. fuse rating 16 A X1.1 ■ Standard tariff (no optional low tariff with power-OFF) A Mains terminals inside the heat ■...
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Installation sequence Power supply (cont.) Single stage X3.7 X3.6 ≈ Diagram excluding fuses and RCD. A Heat pump control unit (connection E Ripple control receiver (contact on cross connect PCB) open: power-OFF enabled) B Instantaneous heating water heater F Backup fuse ripple control receiver (accessory) G TNC system feed C Compressor...
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Installation sequence Power supply (cont.) Two-stage (type BW 301.A + BWS 301.A) X3.7 X3.6 ≈ Shown excluding fuses and RCD. A Heat pump control unit (connection E Ripple control receiver (contact on cross connect PCB) open: power-OFF enabled) B Instantaneous heating water heater F Backup fuse ripple control receiver (on site) G TNC system feed...
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Installation sequence Power supply (cont.) Power-OFF with on-site load disconnection The power-OFF signal is connected to Note the on-site contactor of the economy tar- Observe the technical connection condi- iff power supply and in the heat pump tions of the relevant power supply util- control unit.
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Installation sequence Power supply (cont.) A Heat pump control unit (connection F High tariff meter on cross connect PCB) G Ripple control receiver (contact B Instantaneous heating water heater open: power-OFF enabled) with (on site) backup fuse C Compressor H Economy tariff meter D Control unit power supply K TNC system feed E Mains isolator...
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Installation sequence Power supply (cont.) H Economy tariff meter L Compressor, heat pump stage 2 K TNC system feed (type BWS 301.A) Phase monitor (if installed) The phase monitor is used to monitor the The phase monitor switches off (switch- mains power supply to the compressor.
Installation sequence Power supply (cont.) Version 2 N 11 21 LEDs explained A Voltage "U": Illuminates green if voltage is L1 L2 L3 applied. B Relay "R": Illuminates yellow if the phase sequence is correct. Does not illuminate if the phase sequence is incorrect.
Installation sequence Closing the heat pump Please note Danger Seal the appliance so it is sound- An absence of component earth- proof and diffusion-proof. ing in the system can lead to seri- Check tightness of internal ous injury from electrical current hydraulic connections.
Installation sequence Checking diaphragm grommets Please note Seal diaphragm grommets A Seal the appliance so it is sound- with adhesive tape. proof and diffusion-proof. With hose outlets, ensure dia- phragm grommets A are seated correctly.
Commissioning, inspection, maintenance Further details regarding the individual steps Opening the heat pump Danger 1. Remove front panel in reverse order; Contact with 'live' components see page 103. can lead to severe injury from electric current. 2. When work is complete, close the Never touch terminal areas heat pump;...
Viessmann heat transfer medium and vent. Note The system must be protected against frost down to –15 °C. Viessmann heat transfer medium is a ready-mixed ethylene glycol-based medium, for down to –15 °C, contain- ing inhibitors for corrosion protec- tion.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 2. Check the pre-charge pressure of the Please note expansion vessel. To prevent equipment dam- age, check the flow and return 3. Fill (flush) and vent secondary cir- connections of the secondary cuit.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Always observe the instructions Switch on the ON/OFF switch on the in the separate service instruc- heat pump control unit. tions of the Vitotronic 200 heat ■ The prompt "Start commission- pump control unit, otherwise the ing?"...
Page 110
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Language Date Time Date / time Start commissioning? Programming Parameter group Parameter level 1 select Sensor values Temperature sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check Subscriber check LON carry out...
Page 111
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Commissioning without the commissioning assistant Activating the service menu Service menu: 1. Press OK + å simultaneously for The service menu can be enabled from approx. 4 s. any menu. 2.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pumps and other components Pump/component Parameter Setting Secondary pump (for "System definition" Ó "1" to "11" heating circuit A1 without "System scheme 7000" heating water buffer cyl- inder; no additional heat- ing circuit pump required) Heating circuit pump A1...
Page 113
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pump/component Parameter Setting Circulation pump for "External heat source" Ó "1" DHW reheating "Enable external heat source 7B00" "External heat source" Ó "1" "Enable external heat source for DHW heating 7B0D"...
Page 114
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Two-stage heat pump Parameter Setting Compressor 2: ■ "Enable compressor 5100" "1" ■ "Output compressor stage 2 5130" Value corresponding to the rated heating output of heat pump stage 2, see type plate External functions External functions...
Page 115
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External functions Parameter Setting External blocking of the com- "System definition" Ó "0" to "8" pressor; mixer in control "Effect of external block- mode or CLOSED ing on heat pump/heating circuits 7015"...
Page 116
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External heat source External heat source parameters Setting "External heat source" Ó "1" "Enable external heat source 7B00" With circulation pump for DHW reheating: "1" "External heat source" Ó "Enable booster heaters for DHW heating 6014"...
Page 117
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cascade via LON Parameter Setting Lead appliance Lag heat pump "System definition" Ó "0" to "10" "11" "System scheme 7000" "System definition" Ó "2" "0" "Cascade control 700A" "System definition" Ó "1"...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Instructing the system user The system installer must hand the oper- ating instructions to the system user and instruct him/her in the operation of the system.
Troubleshooting Repairs Overview of electrical connection area Type BW 301.A and BWC 301.A...
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Troubleshooting Repairs (cont.) Type BWS 301.A A Transformer EEV PCB K Controller and sensor PCB B EEV PCB (electronic expansion L Main PCB valve) M Extension PCB on main PCB C Phase monitor N Compressor power supply D Compressor contactor O Cross connect PCB E Thermal relay Q Plug for connecting cable stage 1/2,...
Page 121
Troubleshooting Repairs (cont.) Opening the shield...
Page 122
Troubleshooting Repairs (cont.) Overview of internal components...
Page 123
Troubleshooting Repairs (cont.) A Condenser I Electronic expansion valve (EEV) B Evaporator J Compressor C Primary circuit flow temperature K Flow temperature sensor, secon- sensor (heat pump brine inlet) dary circuit D Schrader low pressure valve L Return temperature sensor, secon- E Schrader high pressure valve dary circuit F Instantaneous heating water heater...
Page 124
Troubleshooting Repairs (cont.) O Secondary pump (accessory for T High pressure sensor EEV type BW 301.A) U Filter dryer P Air vent valve on the secondary side V Primary circuit return temperature Q Low pressure sensor EEV sensor (heat pump brine outlet) R Suction gas temperature sensor W Drain valve, primary side S Safety high pressure switch...
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Troubleshooting Repairs (cont.) Temperature sensors type Pt 500 Capturing element "Pt 500" ■ System flow temperature sensor (F13) ■ Buffer temperature sensor (F4) ■ Cylinder temperature sensor (F6) ■ Flow/return temperature sensor, sec- ondary circuit (F8/F9) ■ All sensors inside the heat pump ■...
Parts lists Parts lists Ordering parts The following information is required: Obtain standard parts from your local ■ Serial no. (see type plate A) supplier. ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list)
Parts lists Overview of the assemblies A Type plate D Assembly, heat pump module B Assembly, casing E Assembly, electrical equipment C Assembly, hydraulics...
Parts lists Parts not shown 0005 Pack, casing 0009 Service instructions for 0006 Touch-up paint stick, Vitosilver Vitotronic 200, type WO1A 0007 Touch-up paint spray, Vitosilver 0010 Vitocal installation and service 0008 Operating instructions for instructions Vitotronic 200, type WO1A Assembly, casing Type BW 301.A, BWC 301.A, WW 0010 Anti-vibration mount...
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Parts lists Assembly, casing (cont.) Type BWS 301.A 0010 Anti-vibration mount 0001 Rubber cushion D 42 x 40, 0011 Bottom panel M8 x 13 0012 Lower panel 0002 Hinge, upper part 0013 Floor mat 0003 Hinge, lower part 0014 Rail 0004 Adjustable foot M12 x 19, foot cap 0015 Cable cover set D 64...
Page 140
Parts lists Assembly, electrical equipment (cont.) Type BW 301.A08 to 301.A17, WW 0030 Coding card 301.A08 to 301.A17, BWC 301.A08 to 0033 Programming unit 301.A17, WWC 301.A08 to 301.A17 0001 Base carrier CU 401 Parts not shown 0002 PCB CU401 with cover 0006 Connecting cable, compressor 0003 Base carrier MB 761 0007 Cable harness 230 V~...
Page 141
Parts lists Assembly, electrical equipment (cont.) Type BW 301.A08 to 301.A17, WW 301.A08 to 301.A17, BWC 301.A08 to 301.A17, WWC 301.A08 to 301.A17 0030 0005 0011 0002 0004 0024 0001 0003 0029 0033 0013 0012 0016 0023 0022 0015 0017 0025 0014...
Page 142
Parts lists Assembly, electrical equipment (cont.) Type BWS 301.A06 Parts not shown 0012 Cable channel 0006 Connecting cable, compressor 0014 Control module 400 V~, 6-9 A 0007 Cable harness 230 V~ 0015 PCB IU210-A10 H_1 S_14 0008 Cable harness X5, low voltage 0016 Expanding rivets 0009 Cable kit EEV 4-17 kW 0017 Transformer...
Page 143
Parts lists Assembly, electrical equipment (cont.) Type BWS 301.A06 0024 0012 0016 0023 0022 0015 0017 0014...
Page 144
Parts lists Assembly, electrical equipment (cont.) Type BWS 301.A08 to 301.A17 0023 Thermal relay (6.0-9.0 A) 0012 Cable channel 0024 Mains terminals 0013 Full wave soft starter 0014 Control module 400 V~, 6-9 A Parts not shown 0015 PCB IU210-A10 H_1 S_14 0006 Connecting cable, compressor 0016 Expanding rivets 0007 Cable harness 230 V~...
Page 145
Parts lists Assembly, electrical equipment (cont.) Type BWS 301.A08 to 301.A17 0024 0013 0016 0012 0023 0022 0015 0017 0014...
Commissioning/service reports Commissioning/service reports Hydraulic parameters report Setting and test values Set value Commission- Frost protection (brine medium) °C – 15 Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Primary circuit commissioning Primary circuit flow temperature °C Primary circuit return temperature °C...
Page 147
Commissioning/service reports Commissioning/service reports (cont.) Parameter Code Delivered condi- Commis- tion sioning System definition System scheme (see chapter "Overview 7000 of possible system schemes") Temperature differential for calculating 7003 40 (≙ 4 K) the heating limit Temperature differential for calculating 7004 40 (≙...
Specification Specification Type BW 301.A/BWS 301.A Output data to DIN EN 14511 (B0/ W35 °C, 5 K spread) Rated heating output 5.94 7.86 10.07 13.07 17.17 Cooling capacity 4.71 6.27 8.08 10.54 13.77 Power consumption 1.32 1.71 2.14 2.72 3.65 Coefficient of performance ε...
Page 153
Specification Specification (cont.) Type BW 301.A/BWS 301.A Electrical values, heat pump Rated voltage, compressor 3/N/PE 400 V/50 Hz Rated current, compressor 10.3 15.0 Starting current, compres- 25.0 14.0 20.0 22.0 25.0 (with starting current limiter, not in type BW/BWS/BWC 301.A06) Starting current, compressor 26.0 35.0...
Page 154
Specification Specification (cont.) Type BW 301.A/BWS 301.A Connections Primary flow and return 1½ Heating flow and return 1½ Weight Heat pump stage 1 (type BW 301.A) Heat pump stage 2 (type BWS 301.A) Sound power level at dB(A) B0/W35 °C (test with reference to DIN EN ISO 9614-2) Type WW 301.A/BWS 301.A in con-...
Page 155
Specification Specification (cont.) Type WW 301.A/BWS 301.A in con- junction with "conversion kit for water/water heat pump" Electrical values, heat pump Rated voltage, compressor 3/N/PE 400 V/50 Hz Rated current, compressor 10.3 15.0 Starting current, compres- 25.0 14.0 20.0 22.0 25.0 (with starting current limiter, not in type BW/BWS/BWC...
Page 156
Specification Specification (cont.) Type WW 301.A/BWS 301.A in con- junction with "conversion kit for water/water heat pump" Connections Primary flow and return 1½ Heating flow and return 1½ Weight Heat pump stage 1 (type WW 301.A) Heat pump stage 2 (type BWS 301.A) Sound power level at dB(A)
Page 157
Specification Specification (cont.) Type BWC 301.A Heating water (secondary circuit) Content Min. flow rate (spread 10 K) l/h 1080 1490 Residual head (at min. flow mbar rate) Max. flow temperature °C Electrical values, heat pump Rated voltage, compressor 3/N/PE 400 V/50 Hz Rated current, compressor 10.3 15.0...
Page 158
Specification Specification (cont.) Type BWC 301.A Dimensions Total length Total width Total height (programming 1155 unit open) Connections Primary flow and return 1½ Heating flow and return 1½ Weight Sound power level at dB(A) B0/W35 °C (test with reference to DIN EN ISO 9614-2) Type WWC 301.A Output data to DIN EN 14511 (W10/...
Page 159
Specification Specification (cont.) Type WWC 301.A Electrical values, heat pump Rated voltage, compressor 3/N/PE 400 V/50 Hz Rated current, compressor 10.3 15.0 Starting current, compres- 25.0 14.0 20.0 22.0 25.0 (with starting current limiter, not in type BW/BWS/BWC 301.A06) Starting current, compressor 26.0 35.0 48.0...
Page 160
Specification Specification (cont.) Type WWC 301.A Connections Primary flow and return 1½ Heating flow and return 1½ Weight Sound power level at dB(A) B0/W35 °C (test with reference to DIN EN ISO 9614-2)
All windows and external doors sealed Geothermal probes/well and connection lines fully installed Components for cooling mode fully installed (option) Preferred appointment: Date Time Date Time All work ordered from Viessmann will be charged to me/us in accordance with the current Viessmann pricelist. Place/date Signature...
Certificates Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole respon- sible body that the product Vitocal 300-G, type BW, WW, BWS, BWC, WWC incl. Vitotronic 200, type WO1A complies with the following standards: DIN 7003 DIN EN 61 000-3-3;...
Keyword index Keyword index Activating, service menu....111 Electrical connection Appliance fuse.........125 ■ General information......6 Appliance too noisy......125 ■ Heat pump control unit....72 Assembly.........104 Electrical connections ■ Inserting cables......69 Electrical installation scheme Brine pressure switch.......102 ■ DHW heating......33, 35 Enable ■ External extension......116 Cascade Expansion vessel, checking.....108 ■...
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Keyword index Keyword index (cont.) Internal components ■ Overview........122 Parameter Isolators..........94 ■ Setting example......111 Parameters ■ Cascade via H1......116 Lag heat pump........38 ■ Cascade via LON......117 LON communication module....39 ■ Cooling function......115 LON module........39 ■ External functions......114 ■ External heat source.....116 ■...
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Keyword index Keyword index (cont.) Three phase monitor......101 Sealing faces........104 Tilting angle..........6 Secondary circuit Transport brackets......64 ■ Connecting........67 Transport locking bracket....125 ■ Filling and venting......107 Sensors..........122 Sensors, checking......124 Underfloor heating circuit....78 Service menu Underfloor heating system....78 ■ Activating........111 Use of heat pump in a cascade116, 117 ■...