Daedong KIOTI DK35SE Manual
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Daedong KIOTI DK35SE Manual

Daedong KIOTI DK35SE Manual

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CHECK PERIOD
(Run Hours)
Engine oil level, Transmission oil level, Front axle oil level. Coolant level
Radiator grill cleaning, Engine air filter, Seat belt
Every 10 hours
Tire inflation pressure and damage, Parking brake condition
PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly
Engine oil and Engine oil filter, Transmission oil filter, HST filter, Fuel filter
Initial 50 hours
Clutch pedal play, Brake pedal play, Fan belt tension
Engine oil and Engine oil filter
Every 100 hours
Clutch pedal play, Brake pedal paly, Fan belt tension and condition, Engine air hose and clamp
Transmission oil filter, HST filter, Fuel filter
Every 200 hours
Radiator hose line and clamp, Fuel line and clamp, Toe-in, Air cleaner filter
Every 400 hours
Transmission oil, Front axle oil
Every 800 hours
Engine intake, exhaust valve
Every 1,000 hours
Coolant
Every 1 year
Air-con filter, Engine air filter
Every 2 years
Coolant
Using unspecified parts or oil and fuel with poor quality can damage the tractor seriously.
For detailed maintenance interval and procedures, refer to "Service" in chapter 7.
MAJOR MAINTENANCE ITEMS
CHECK AND MAINTENANCE ITEMS
REMARKS
Check
Check
Check
Check
Replace
Check
Replace
Check
Replace
Check
Replace
Adjust
Replace
Replace
Replace

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Summary of Contents for Daedong KIOTI DK35SE

  • Page 1 MAJOR MAINTENANCE ITEMS CHECK PERIOD CHECK AND MAINTENANCE ITEMS REMARKS (Run Hours) Engine oil level, Transmission oil level, Front axle oil level. Coolant level Check Check Radiator grill cleaning, Engine air filter, Seat belt Every 10 hours Tire inflation pressure and damage, Parking brake condition Check PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly Check...
  • Page 2 This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus- trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department.
  • Page 4 SAFETY PRECAUTIONS ....... PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS .......... DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3-POINT HITCH IMPLEMENT OPERATION . MAINTENANCE ..........STROAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX ..............

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ....... 1-1 VEHICLE IDENTIFICATION NUMBER ..2-2 PRECAUTIONS BEFORE OPERATION ..1-2 PRECAUTIONS DURING OPERATION ..1-5 ESSENTIAL REPLACEMENT PART .... 2-4 SPECIFICATIONS .......... 3-1 SAFETY PRECAUTIONS DURING SERVICING ..........1-11 EXTERNAL DIMENSIONS ......3-2 SAFETY PRECAUTIONS WHEN USING THE LOADER ..........
  • Page 6 TABLE OF CONTENTS SWITCH ............4-5 OPERATING THE CONTROLS ....4-21 INSTRUMENT PANEL ........ 4-13...
  • Page 7 TABLE OF CONTENTS TIRES, WHEELS AND BALLAST ....4-51 OPERATION ........... 5-1 PRE-OPERATION ........5-2 CABIN SYSTEM ......... 4-38 INITIAL OPERATION ........5-3 OPERATING THE ENGINE ......5-3 OPERATING THE TRACTOR ....5-10...
  • Page 8 TABLE OF CONTENTS REMOVAL AND INSTALLATION OF 3-POINT HITCH IMPLEMENT ........6-6 HANDLING LOADER ........6-10 MAINTENANCE ..........7-1 MAINTENANCE CHECK LIST ...... 7-3 3-POINT HITCH IMPLEMENT OPERATION .. 6-1 HANDLING 3-POINT HITCH IMPLEMENT ..6-2 LUBRICANTS ..........7-6 MAINTENANCE CODE ........ 7-7 ATTACHING DEVICES FOR AN IMPLEMENT6-4 ADJUSTMENT OF LIFT ROD ...........
  • Page 9 TABLE OF CONTENTS...
  • Page 10 STROAGE AND DISPOSAL ......8-1 TRACTOR STORAGE ......... 8-2 USAGE AND DISPOSAL ......8-5 TROUBLESHOOTING ........9-1 ENGINE TROUBLESHOOTING ....9-2 TRACTOR TROUBLESHOOTING....9-4...
  • Page 11 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: ! ! ! ! ! This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 12 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Fuel-Level Position Control-Lowered Position Low Range Engine Coolant-Temperature Hazard Warning Lights Coolant Parking Brake Headlight-Low Beam Preheat...

  • Page 14: Safety Precautions

    SAFETY PRECAUTIONS PRECAUTIONS BEFORE OPERATION ....1-2 GENERAL PRECAUTIONS ............1-2 PRECAUTIONS DURING OPERATION ..... 1-5 WHEN STARTING THE ENGINE ..........WHEN DRIVING THE TRACTOR ..........WHEN PARKING THE TRACTOR ..........WHEN PARKING THE TRACTOR .......... WHEN USING THE 3-POINT HITCH ........SAFETY PRECAUTIONS DURING SERVICING ..

  • Page 15: Precautions Before Operation

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE PRECAUTIONS BEFORE OPERATION GENERAL PRECAUTIONS A careful operator is the best operator. Most accidents can be avoided by ob- serving certain precautions. To help pre- vent accidents, use these safety precautions, and pay attention to the job at hand. If you can prevent an accident, your time will have been well spent.
  • Page 16 SAFETY PRECAUTIONS T66O103A T66O104A T66O105A 9. Never operate this tractor or any 12. Never start the engine while stand- 16. All persons using the tractor should other agricultural equipment while ing on the ground. have knowledge of its proper opera- under the influence of alcohol, tion and should read this manual 13.
  • Page 17 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE 20. For your safety ROPS with a seat belt is recommended for all applications. NOTE Always use seat belt when the trac- tor is equipped with a ROPSand CAB. Never use the seat belt when tractor is not equipped with a ROPS.

  • Page 18: Precautions During Operation

    SAFETY PRECAUTIONS PRECAUTIONS DURING OPERATION WHEN STARTING THE ENGINE T66O108A T66O109A T66O110A 1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- shift levers while the engine is incline, and remember to shut off the closed building without the proper running.
  • Page 19 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE H23O111A T66O112A T66O113A (1) Drawbar 4. Make sure that all pressure lines are 6. If the front of the tractor tends to rise 7. Always use the proper ballast weight tight before starting the tractor. up when heavy implements are at- on your tractor when using rear tached to the three point hitch, implements.
  • Page 20 SAFETY PRECAUTIONS 9. Do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or attach- ments with your tractor you should first read their respective owner's manual. You should always keep their safe operation procedures in mind.

  • Page 21: When Driving The Tractor

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE WHEN DRIVING THE TRACTOR MANUAL type HST type H23116A H23O117A T66O118A (1) Brake Pedal Lock (2) Brake Pedal (L) (1) Brake Pedal Lock (2) Brake Pedal (L) (3) Brake Pedal (R) (3) Brake Pedal (R) 1. Lock the brake pedals together when 2.

  • Page 22: When Parking The Tractor

    SAFETY PRECAUTIONS WHEN PARKING THE TRACTOR 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to maintain control at all times. 7. Do not apply the differential lock while traveling at road speeds.

  • Page 23: When Using The 3-Point Hitch

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE WHEN USING THE 3-POINT WHEN OPERATING THE P.T.O. HITCH H23O121A T66O122A H23O123A (1) P.T.O Shaft Cover (1) 3-point hitch lowering speed knob (2) P.T.O Shaft Cap (A) “FAST” (C) “LOCK” (B) “SLOW” 1. Make sure the tractor is completely 1.

  • Page 24: Safety Precautions During Servicing

    SAFETY PRECAUTIONS SAFETY PRECAUTIONS DURING SERVICING T66O124A T66O125A T66O126A In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while park it on a flat level surface, set the fore servicing any part that may have the coolant is hot.
  • Page 25 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE T66O127A T66O128A T66O129A (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 7. When working with your tractors 9. Tire mounting should be done by 12. Make sure that wheel bolts have been tightened to the specified electrical components you must first qualified professionals, with the torque.

  • Page 26: Safety Precautions When Using The Loader

    SAFETY PRECAUTIONS SAFETY PRECAUTIONS WHEN USING THE LOADER H11O102A T66O130A T66O131A 14. Fluid escaping from pinholes may 15. Keep environmental pollution in Never let anyone get in the loader and be invisible. Do not use hands to mind. When replacing cooant or oil, use the loader as a workbench.
  • Page 27 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE H11O103A H11O104A H11O105A Do not stand under the lifted loader or The loader can be turned over if a draw- Never carry a big object with the loader get close to it. Also, lower the loader bar is improperly loaded. unless a proper implement is attached.
  • Page 28 SAFETY PRECAUTIONS H11O106A H11O107A H11O108A When attaching or detaching the Do not allow loder arms or attachment Keep bystanders away. No riders. loader, fix all parts which are connected to contact electrical power lines. Elec- to the bucket and boom. The bucket or trocution will cause serious injury or boom can be accidentally dropped death.

  • Page 29: Safety Decal Maintenance

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE SAFETY DECAL MAINTENANCE DECAL MOUNTING LOCATION T66O132A...

  • Page 30: Decals

    SAFETY PRECAUTIONS DECALS (1) Part No. : T2615-53561 (3) Part No. : T4625-52351 (5) Part No. : T2615-54112 (2) Part No. : T2625-55111 (4) Part No. : T4625-52361 (6) Part No. : T2350-54141...
  • Page 31 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE (7) Part No. : T2325-50512 (9) Part No. : T2181-54121 (8) Part No. : T2445-50724 (10) Part No. : T2325-50743...

  • Page 32: Cautions For Decal Maintenance

    SAFETY PRECAUTIONS CAUTIONS FOR DECAL MAINTENANCE Safety decals are attached to the trac- IMPORTANT tor for safe operation. Make sure to fol- If a decal is damaged or lost, low the instruction on the decals as well contact your local KIOTI dealer as the following instruction: immediately to install a new ! ! ! ! !
  • Page 33 MEMO MEMO...

  • Page 34: Precautions Before Operation

    PRECAUTIONS BEFORE OPERATION VEHICLE IDENTIFICATION NUMBER ....... 2-2 PRODUCTION NUMBER ............2-2 ENGINE NUMBER ..............2-2 TRANSMISSION NUMBER ............2-3 ESSENTIAL REPLACEMENT PART ......2-4 OILS AND FLUIDS ..............2-4 FILTERS ..................2-4 BELTS AND RUBBER PARTS ............ 2-5 OTHER COMPONENTS ............2-5...

  • Page 35: Vehicle Identification Number

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE VEHICLE IDENTIFICATION NUMBER PRODUCTION NUMBER ENGINE NUMBER TRANSMISSION NUMBER H11O203A H11O201A H11O202A (1) S/N Identification Plate (1) Engine Serial Number (1) Transmission Serial Number This number is to identify the vehicle, The engine serial number is on the in- The transmission number is stamped and its plate is attached on the front take manifold.
  • Page 36 PRECAUTIONS BEFORE OPERATION Your dealer is interested in your new Identification No. tractor and has the desire to help you get the most value from it. After read- ing this manual thoroughly, you will find Engine Serial No. that you can do some of the regular maintenance yourself.

  • Page 37: Essential Replacement Part

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE ESSENTIAL REPLACEMENT PART FILTERS OILS AND FLUIDS CAPA ITEM SPECIFICATION Engine oil SAE 15W40 DAEDONG UTF65 Exxonmobil Mobilfluid Transmis- BP:Tractran UTH sion fluid Exxonmobil Hydraulic Shell:Donax TD SAE multi purpose Grease H11O204A H11O205A type grease little Fresh clean water with...
  • Page 38 PRECAUTIONS BEFORE OPERATION BELTS AND RUBBER PARTS OTHER COMPONENTS PART NO DESCRIPTION E6201-32443 Engine Oil Filter T4620-38841 Hydraulic Filter T4125-38021 HST Hyd. Filter 84612-4316-0 Fuel Filter Element T4145-82051 Air filter H11O206A H11O207A Belts, hoses and boots, which are made The battery is a very important consum- of rubber, get weakened and cracked able component that supplies power to as they age.
  • Page 39 MEMO MEMO...

  • Page 40: Specifications

    SPECIFICATIONS EXTERNAL DIMENSIONS .......... 3-2 EXTERNAL DIMENSIONS ............3-2 GENERAL SPECIFICATIONS ............ 3-4 TRAVELING SPEED ............ 3-7 IMPLEMENT LIMITATIONS ........3-9 STANDARD SIZE BY IMPLEMENT ..........3-9...

  • Page 41: External Dimensions

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE GENERAL SPECIFICATIONS EXTERNAL DIMENSIONS ROPS MODEL in.(mm) MODEL ITEM DK35(CH)SE DK40(CH)SE DK45(C)HSE 1. Overall length (A1) 142.3(3,615) 143.7(3,650) 2. Overall length (A2) 129.1(3,280) 134.3(3,410) 3. Overall length (A3) 121.1(3,075) 124.8(3,170) 4. Overall width (B) 61.6(1,565) 64.0(1,625) 69.3(1,760) 5. Overall height (C1) 56.3(1,430) 59.4(1,508) 6.
  • Page 42 SPECIFICATIONS CABIN MODEL in.(mm) MODEL ITEM DK35(CH)SE DK40(CH)SE DK45(C)HSE 1. Overall length (A1) 142.3(3,615) 143.7(3,650) 121.1(3,075) 124.8(3,170) 2. Overall length (A2) 3. Overall width (B) 61.6(1,565) 64.0(1,625) 69.3(1,760) 4. Overall height (C) 95.3(2,420) 96.3(2,445) 97.4(2,475) 5. Wheel base (D) 69.5(1,767) 74.0(1,880) 49.1(1,248) 49.0(1,245)
  • Page 43 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE GENERAL SPECIFICATIONS DK35(CH)SE DK40(CH)SE DK45(C)HSE MODEL MANUAL MANUAL MANUAL 3B183LWM 3B183LWH Model 4A200LWM 4A200LWH 4A220LWM 4A220LWH Number of cylinders 1,826 1,999 Total displacement 2,197 in.(mm) 3.425x4.031 (87x102.4) 3.268x3.638 (83x92.4) 3.425x3.638 (87x92.4) Bore and stroke Engine gross power HP(kw) 38 (28.3) 41 (30.5) 45 (33.6) HP(kw)
  • Page 44 SPECIFICATIONS DK35(CH)SE DK40(CH)SE DK45(C)HSE MODEL MANUAL MANUAL MANUAL Forward 0.1~14.5 0~16.0 0.1~14.5 0~16.0 0.1~16.0 0~17.7 Ground speed(Tire for (0.16~23.4) (0~25.8) (0.16~23.4) (0~27.0) (0.18~25.8) (0~28.5) 2,600 rpm agricultural) Reverse (Max) 0.08~12.9 0.09~13.4 0.1~14.2 0~16.0 0~16.7 0~17.7 mp/h(km/h) (0.14~20.8) (0.15~21.7) (0.15~22.9) 2,600 rpm (0~25.8) (0~27.0) (0~28.5)
  • Page 45 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE DK35(CH)SE DK40(CH)SE DK45(C)HSE MODEL MANUAL MANUAL MANUAL Rocker switch type, inde Type pendent hydraulic multi disc clutch Rear PTO shaft 1- 3/8” 6 splines Speed(PTO rpm/ 540/2,520 540/2,500 540/2,520 540/2,500 540/2,520 540/2,500 engine rpm) PTO shaft 16/32” 15 splines Mid(optional) Speed(PTO rpm/ 2,000/2,500...

  • Page 46: Traveling Speed

    SPECIFICATIONS TRAVELING SPEED [MANUAL SHUTTLE TYPE 12X12] Mp/h (Km/h) SHUTTLE FORWARD REVERSE Hi-Low Main DK35(CH)SE DK40(CH)SE DK45(C)HSE DK35(CH)SE DK40(CH)SE DK45(C)HSE 0.85 (1.36) 0.88 (1.42) 0.93 (1.50) 0.75 (1.21) 0.79 (1.27) 0.83 (1.333) 1.18 (1.90) 1.24 (1.99) 1.31 (2.10) 1.05 (1.69) 1.10 (1.77) 1.16 (1.86) 1.52 (2.44)
  • Page 47 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE [OPTION : ADDITIONAL 12 OF CREEP 24X24 ] Mp/h SHUTTLE FORWARD REVERSE Creep Hi-Low Main DK35(H)SE DK40(H)SE DK45(C)HSE DK35(H)SE DK40(H)SE DK45(C)HSE 0.10 (0.16) 0.11 (0.17) 0.11 (1.18) 0.09 (0.14) 0.09 (2.45) 0.10 (0.16) 0.14 (0.23) 0.14 (0.23) 0.16 (0.25) 0.12 (0.20) 0.13 (0.21) 0.14 (0.22)

  • Page 48: Implement Limitations

    SPECIFICATIONS IMPLEMENT LIMITATIONS STANDARD SIZE BY IMPLEMENT in.(mm) REMARKS IMPLEMENT DESCRIPTION DK35(CH)SE DK40(CH)SE DK45(C)HSE Loader 66 (1,676) 72 (1,828) 72 (1,828) Max. Bucket width Do not use 3 poi- Backhoe with sub frame Max. Digging depth 90 (2,280) 102 (2,590) 102 (2,590) nt hitch backhoe Tiller...
  • Page 49 MEMO MEMO...

  • Page 50: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM 4WD INDICATOR ........4-18 EXTERIOR VIEW ....... 4-3 BRAKE (ONE SIDE) LAMP ....... 4-18 N INDICATOR .......... 4-19 SWITCH ..........4-5 H INDICATOR .......... 4-19 MOUNTING LOCATION ......4-5 M INDICATOR .......... 4-19 KEY SWITCH ..........4-7 L INDICATOR ...........
  • Page 51 DESCRIPTION OF OPERATING SYSTEM MID PTO LEVER (OPTIONAL) ....4-35 AUDIO SYSTEM ........4-42 LIFTING ARM (LOWER LINK) SPEED ANTENNA ..........4-43 CONTROL LEVER ........4-36 INDOOR LAMP ......... 4-43 DOUBLE ACTING LEVER (OPTIONAL) ... 4-36 ACCESSORY ........... 4-43 SUN VISOR ..........4-44 CABIN SYSTEM ......

  • Page 52: Exterior View

    DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW ROPS MODEL H23O401A (6) ROPS (11) Work Lamp (16) Crank Lifting Rod (1) Seat (7) Turn Signal Lamp (12) Top Link (17) Check Link (2) Steering Wheel (8) Fender (13) 7-pin Socket (18) Swing Draw Bar (3) Fuel filler Cover (9) Rearview Mirror (14) Oil Gauge...
  • Page 53 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CABIN MODEL H23O402A (6) Side Cover (11) Lifting Rod (16) License Plate Lamp (1) Work Lamp (FRT / RR) (7) Footstep (12) Lower Link (17) External Position Control Lever (2) Wiper (8) Hood / Bonnet (13) Swing Draw Bar (3) Rearview Mirror (9) Headlamp (14) Crank Lifting Rod...

  • Page 54: Switch

    DESCRIPTION OF OPERATING SYSTEM SWITCH MOUNTING LOCATION (1) Combination Switch MANUAL Type (2) Key Switch (3) 4WD Switch (4) Hazard Lamp Switch (5) PTO Selection Switch (6) PTO Switch H23O403A...
  • Page 55 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE (1) Combination Switch HST type (2) Key Switch (3) 4WD Switch (4) Hazard Lamp Switch (5) Cruise Switch (6) PTO Selection Switch (7) PTO Switch H23O404A...

  • Page 56: Key Switch

    DESCRIPTION OF OPERATING SYSTEM KEY SWITCH The position “C” indicates the “ON” The position “E” indicates the “Start” position. As soon as the key switch . In order to start the engine, depress is turned to this position, the oil pres- the clutch pedal(For the HST model, sure warning lamp and battery the range shift lever should be in the...

  • Page 57: Combination Switch

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE COMBINATION SWITCH HEAD LIGHT SWITCH ! ! ! ! ! CAUTION Stop the engine immediately if the oil pressure warning lamp does not go off after the engine is started. The engine may be severely damaged. If the battery charge warning lamp does not go off after the engine is started, check the elec- trical systems, such as the...

  • Page 58: Hazard Lamp Switch

    DESCRIPTION OF OPERATING SYSTEM HAZARD LAMP SWITCH TURN SIGNAL LIGHT SWITCH HORN SWITCH H11O405A H11O408A H11O405A H11O409A H11O410A (1) Turn signal light switch (1) Horn switch (1) Hazard lamp switch (A) Right turn (B) Left turn (A) ON (B) OFF The turn signal lights are used when The horn switch can be operated with- This switch can be used to warn other...

  • Page 59: 4Wd Switch

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE 4WD SWITCH 2. When towing a trailer or using a ! ! ! ! ! CAUTION loader If the hazard lamps are turned 3. When working on a sandy surface on for an extended period of 4. When the tractor is pushed out by time while the engine is stopp- reaction from the implement during ed, the battery can be discha-...

  • Page 60: Cruise Operation Switch

    DESCRIPTION OF OPERATING SYSTEM CRUISE OPERATION SWITCH PTO SWITCH ! ! ! ! ! HST type MANUAL Type WARNING Never use the cruise control func- tion on a public or bumpy road or during turning. Apply the left and right brake pedals before activating the cruise control function.

  • Page 61: Pto Selection Switch

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE PTO SELECTION SWITCH ! ! ! ! ! 2. PTO engagement (Manual) CAUTION When the PTO selection switch is To avoid personal injury and put to the manual operation position, accident: the PTO is operated regardless of the Before disassembling or clean- height of the lifting arm (implement).

  • Page 62: Instrument Panel

    DESCRIPTION OF OPERATING SYSTEM INSTRUMENT PANEL VIEW Symbols on the instrument panel come on when the key switch is turned to the “ON” position. Stop the engine and find the cause if any warning light comes on during driving. Never operate the tractor while a warning light is on. H23O420A (1) PTO Indicator (7) Turn Signal Light (LH)

  • Page 63: Tachometer/Hourmeter Indicator

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE TACHOMETER/HOURMETER FUEL GAUGE INDICATOR The warning light on the instrument panel comes on if the fuel level is be- low the specified value. NOTE Make sure to use only genuine fuel as the engine can be damaged if unqualified fuel is used. Use fuel for winter season in cold weather to start the engine easier.

  • Page 64: Engine Coolant Temperature Gauge

    DESCRIPTION OF OPERATING SYSTEM ENGINE COOLANT TEMPERA- ENGINE OIL PRESSURE TURE GAUGE WARNING LAMP ! ! ! ! ! CAUTION Make sure to control the work load so that the needle is not in the red zone. If the needle stays in the red zone, do not stop the engine immediately.

  • Page 65: Battery Charging Lamp

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE BATTERY CHARGING LAMP HEAD LIGHT HIGH BEAM LAMP ! ! ! ! ! CAUTION If the oil level is below the speci- fied range, the engine can sieze. The engine can be severely damaged if driving or operating the tractor with the engine oil warning lamp ON.

  • Page 66: Turn Signal Lamp

    DESCRIPTION OF OPERATING SYSTEM TURN SIGNAL LAMP GLOW PLUG INDICATOR PARKING BRAKE WARNING LAMP H23O429A H23O430A H23O431A Operating the turn signal lamp switch This indicates the operating condition When the parking brake is actuated, up and down turns on the correspond- of the preheat system.

  • Page 67: Pto Indicator

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE PTO INDICATOR 4WD INDICATOR BRAKE (ONE SIDE) LAMP H23O438A H23O444A H23O442A This indicator shows the PTO engage- This comes on to indicate 4WD ment condition. When the PTO is engagement. engaged, this indicator comes on. When ! ! ! ! ! CAUTION the PTO clutch is disengaged, this in- dicator goes off.

  • Page 68: N Indicator

    DESCRIPTION OF OPERATING SYSTEM N INDICATOR H INDICATOR M INDICATOR T46O579A T46O578A T46O576A If the range shift is in neutral position, If the range shift is at high speed, this If the range shift is at middle speed, this lamp turn in green.(HST) lamp turned in green.

  • Page 69: L Indicator

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE L INDICATOR T46O577A If the range shift is at low speed, this lamp turned in green. (HST)

  • Page 70: Operating The Controls

    DESCRIPTION OF OPERATING SYSTEM OPERATING THE CONTROLS (1) Shuttle Shift Lever ROPS MODEL (2) Hand Throttle Lever ( MANUAL Type) (3) Clutch Pedal (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) Brake Pedal (L) (7) Brake Pedal (R) (8) Main Gear Shift Lever (9) Range Gear Shift Lever (10) Creep Gear Shift Lever...
  • Page 71 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE (1) Hand Throttle Lever ROPS MODEL (2) Brake Pedal (L) (HST Type) (3) Brake Pedal (R) (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) HST Forward Pedal (7) HST Reverse Pedal (8) Range Gear Shift Lever (9) Differential Lock Pedal (10) 3-Point Hitch Lowering Speed Knob (11) Mid PTO Shift Lever(Option) (12) Joystick Lever...
  • Page 72 DESCRIPTION OF OPERATING SYSTEM (1) Hand Throttle Lever CABIN MODEL (2) Shuttle Shift Lever (MANUAL Type) (3) Clutch Pedal (4) Tilt Steering Pedal (5) Brake Pedal (L) (6) Brake Pedal (R) (7) Main Gear Shift Lever (8) Range Gear Shift Lever (9) Creep Gear Speed Lever (10) Joystick Lever (11) Double Acting Lever (A, B)
  • Page 73 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE (1) Hand Throttle Lever CABIN MODEL (2) Brake Pedal (L) (HST type) (3) Brake Pedal (R) (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) Forward Driving Pedal (7) Reverse Driving Pedal (8) Joystick Lever (9) Double Acting Lever (A, B) (10) Draft Control Lever (11) Lift Position Control Lever (12) Switch Panel...

  • Page 74: Main Shift Lever

    DESCRIPTION OF OPERATING SYSTEM MAIN SHIFT LEVER RANGE GEAR SHIFT LEVER MANUAL Type MANUAL Type HST type H11O454A H11O455A H11O456A (1) Main Shift Lever (1) Range Gear Shift lever (1) Range Shift Lever ) High Speed ) Mid Speed ) High Speed ) Mid Speed ) Low Speed ( N ) Neutral...

  • Page 75: Shuttle Shift Lever

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE SHUTTLE SHIFT LEVER ! ! ! ! ! ! ! ! ! ! MANUAL Type CAUTION CAUTION Make sure to shift the lever with Reduce the speed before mov- the clutch pedal depressed and ing this lever since it is very dan- the tractor stationary(Manual gerous to switch the driving di- Type).

  • Page 76: Creep Gear Speed Lever

    DESCRIPTION OF OPERATING SYSTEM CREEP GEAR SPEED LEVER 1. It is recommended to use the creep ! ! ! ! ! MANUAL Type CAUTION speed under the following conditions The tractor is not braked by de- When cultivating a field deeply or pressing the brake pedal firmly shallowly without depressing the clutch...

  • Page 77: Clutch Pedal

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CLUTCH PEDAL BRAKE PEDAL 1. Make sure to link the left and right MANUAL Type MANUAL Type brake pedals as shown in the figure while driving on a road. The tractor can roll over if depressing only one brake pedal at a high speed. 2.

  • Page 78: Steering Wheel Adjustment

    DESCRIPTION OF OPERATING SYSTEM PARKING BRAKE LEVER STEERING WHEEL ADJUST- MENT ! ! ! ! ! MANUAL Type WARNING The durability of the axle can be deteriorated if only one brake pedal is depressed during the 4WD is activated. It is more ef- fective to use the quick turn function, rather than the brake (one side) pedal, during the 4WD...

  • Page 79: Foot Throttle

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE FOOT THROTTLE FORWARD/REVERSE DRIVING PEDALS To stop the tractor, depress the brake HST type MANUAL Type pedal and pull the lever up to apply the parking brake. The parking bake is automatically re- leased by depressing and then releas- ing the brake pedal.

  • Page 80: Hand Throttle Lever

    DESCRIPTION OF OPERATING SYSTEM HAND THROTTLE LEVER DIFFERENTIAL LOCK PEDAL ROPS MODEL ROPS MODEL ! ! ! ! ! CAUTION (Manual Type) (HST Type) The differential lock should be engaged only while the driving clutch is engaged. If the differ- ential lock pedal does not move when depressing it, try to de- press it again after releasing it.

  • Page 81: Seat Adjustment

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE SEAT ADJUSTMENT SEAT SLIDING SEATBACK RECLINING The differential lock is to secure the dif- ferential system and keep the wheel rotation on both sides the same in or- der to enhance the traction of the axle. Depressing the pedal engages the dif- ferential lock while releasing the pedal disengages the differential lock.
  • Page 82 DESCRIPTION OF OPERATING SYSTEM SEAT HEIGHT CUSHION STRENGTH ADJUSTMENT SEAT BELT H11O470A H11O471A T46O518A (1) Seat Height Lever (1) Cushion Adjustment Lever (1) Seat Belt The seat height can be adjusted to The seat cushion can be adjusted ac- The seat belt is self-retracting type. adapt the seat to the driver’s figure.

  • Page 83: Position Control Lever

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE POSITION CONTROL LEVER DRAFT CONTROL LEVER(IF EQUIPPED) The position control lever is used to keep the plowing depth constant dur- ing work. The implement attached to the lifting arm can be lowered by pushing the le- ver while the implement is raised by pulling the lever.

  • Page 84: External Position Control Lever

    DESCRIPTION OF OPERATING SYSTEM EXTERNAL POSITION CON- JOYSTICK LEVER TROL LEVER “Shallow” position to activate the draft function at light load. For detailed information, refer to “Initial Operation” in Chapter 5. H23O474A H11O475A (1) External Position Control Lever (1) Joystick Lever This lever is used to connect the imple- This joystick lever is used only to lift ment and 3-point hitch.

  • Page 85: Mid Pto Lever (Optional)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE MID PTO LEVER (OPTIONAL) LIFTING ARM (LOWER LINK) SPEED CONTROL LEVER ! ! ! ! ! WARNING To avoid accidents: Never leave the seat with the mid PTO in operation. An injury can happen. Do not install and operate imple- ments driven by the rear and mid PTOs at the same time.

  • Page 86: Double Acting Lever (Optional)

    DESCRIPTION OF OPERATING SYSTEM DOUBLE ACTING LEVER (OPTIONAL) This lever is used to control a hydraulic implement installed to the exterior. Lowering the lever supplies hydraulic fluid to Port B, while raising it supplies hydraulic fluid to Port A. See chapter 5, "Operation" for details. H11O478A (1) Double Acting Lever (A) Port A...

  • Page 87: Cabin System

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CABIN SYSTEM INTERIOR DEVICES CABIN MODEL H23O479A (1) Air Outlet (4) Sun Visor (7) Inside Rearview Mirror (2) Speaker (5) Heater/Air Conditioner Switch (8) Side Window Handle (3) Air Inlet (6) Room Lamp (9) CD Player (Optional)

  • Page 88: Exterior Devices

    DESCRIPTION OF OPERATING SYSTEM ENTRANCE EXTERIOR DEVICES UNLOCKING THE DOOR H11O480A H11O481A H11O4F1A (1) Work Light (FR) (5) Outside Rearview Mirror (1) Button (2) Door handle (2) Work Light (RR) (6) Door Handle (3) Antenna (7) Turn signal lamp (4) Wiper Pressing the button on the handle Pull the lever to open the door in the 1.

  • Page 89: Rear Window

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE REAR WINDOW WORKING LIGHT ! ! ! ! ! he rear window may not be opened due to an implement. Make sure to check if there is enough space to open the win- dow to prevent damage and breakage by an implement. Never drive the tractor with the door open.

  • Page 90: Wiper

    DESCRIPTION OF OPERATING SYSTEM WIPER The key switch should be positioned to 1. To turn on, position the switch the “ACC” or “ON” position at this marked (wiper) to the “ON” position. moment. 2. The washer fluid is sprayed through the nozzle of the wiper by pressing ! ! ! ! ! WARNING...

  • Page 91: Audio System

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE AUDIO SYSTEM ! ! ! ! ! WARNING Normal water can be used as the washer fluid, but it is recom- mended to use the washer fluid made exclusively for vehicles. Especially, make sure to use sea- sonal washer fluid in winter. The washer fluid motor can be damaged if you are trying to spray the washer fluid when its...

  • Page 92: Antenna

    DESCRIPTION OF OPERATING SYSTEM ACCESSORY ANTENNA INDOOR LAMP INSIDE REARVIEW MIRROR H11O487A H11O488A H23O446A (1) Antenna (1) Indoor Lamp (1) Inside Rearview Mirror RADIO ANTENNA If you press the lens , the indoor lamp The cabin is equipped with the inside will be turned on.

  • Page 93: Sun Visor

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE SUN VISOR POWER SOCKET CUP HOLDER AND STORAGE H23O447A H23O490A (1) Power Socket (1) Sun Visor The power socket can also be used as Pull it down to block the sunlight from an internal power source for charging a the front.

  • Page 94: Air Recirculation And Fresh Air Mode

    DESCRIPTION OF OPERATING SYSTEM AIR RECIRCULATION AND FRESH AIR MODE ! ! ! ! ! WARNING This cabin is not designed for spraying chemicals and cannot block polluted outside air from entering. H23O491A (1) Internal Air Inlet (2) Air Inlet Lever (A) Outside Air Inflow (B) Inside Air Recirculation It is possible to recirculate internal air...

  • Page 95: Heater And Air Conditioner

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE HEATER AND AIR CONDITIONER The air conditioner should be operated with the engine running. ! ! ! ! ! WARNING Do not leave a child alone in the cabin. His/her health can be threatened as internal tempera- ture rises rapidly in hot weather or on a sunny day.
  • Page 96 DESCRIPTION OF OPERATING SYSTEM FAN SPEED CONTROL DIAL AIR CONDITIONER SWITCH VENT MODE CONTROL DIAL H11O493A H11O494A H11O495A Air flows out from four left and right vents The fan speed for the heater and air Press it to activate the air conditioner toward the driver when turning the vent conditioner can be adjusted in four and press it again to deactivate the air...
  • Page 97 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE BI-LEVEL DEFROST TEMPERATURE CONTROL SWITCH H11O496A H11O497A H11O498A Air flows out from four front and four left Air flows out from four front vents to- The desired temperature can be set by and right vents when turning the vent ward the driver when turning the vent adjusting this dial.
  • Page 98 DESCRIPTION OF OPERATING SYSTEM AIR CONDITIONER MAINTENANCE ! ! ! ! ! ! ! ! ! ! WARNING CAUTION Make sure to follow the instructions If you sleep with the air condi- Keep the windows closed while below to keep the air conditioner in tioner or heater in operation, you the A/C is in operation for effec- the best condition:...

  • Page 99: 7-Pin Power Output Socket

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE 7-PIN POWER OUTPUT SOCKET 3. Operation in summer season: SPECIFICATIONS FOR A/C REFRIG- ERANT AND LUBRICANT Make sure to check the tension of the A/C belt before using the A/C Compressor Item frequently. refrigerant R-134a UCON488 ! ! ! ! ! Type CAUTION Charging...

  • Page 100: Tires, Wheels And Ballast

    DESCRIPTION OF OPERATING SYSTEM TIRES, WHEELS AND BAL- LAST Circuit Color of wire Earth Tail lamp and license plate lamp Left turn signal Stop Right turn signal Position lamp Spare T85O530A (A) Insufficient (C) Excessive T46W030A ! ! ! ! ! (B) Standard WARNING When driving on a road with an...
  • Page 101 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE INFLATION PRESSURE Always maintain the proper tire inflation pressure. Make sure the tire pressure does NOTE not exceed the pressure recommended in the manual. Keep the front tire pressure to maximum if maximum load is ap- DK35(CH)SE DK40(CH)SE DK45(C)HSE plied to the loader or front weight.
  • Page 102 DESCRIPTION OF OPERATING SYSTEM T46W031A ! ! ! ! ! WARNING Do not weld or apply heat to the tire rim or disc. The tire can ex- plode due to the rapidly in- creased pressure in the tire. Check tires for inflation pressure, damage, deformation, and ex- tended wear on lug and damage of rim and disc.

  • Page 103: Tread

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE TREAD IMPORTANT Follow same checking procedure when tractor is first used. It is dangerous to reduce the tread on a slope or when trail- ing. Never use tires larger than specified without approval from KIOTI. H23O4D0A (1) Bolt (2) Rim Bolt (3) Disc When working on a field where crops ! ! ! ! !
  • Page 104 DESCRIPTION OF OPERATING SYSTEM STANDARD TREAD DIMENSION (REAR WHEEL) Agricultural Turf Industrial H23O4D1A...
  • Page 105 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE FRONT WHEELS(EXAMPLE) KIOTI SPECIFICATIONS FOR STANDARD TIRE (FRONT WHEEL) 17~19kgf m Tightening torque of wheel bolt (nut) ! ! ! ! ! WARNING Use tires approved by KIOTI only. (A) Tread Assemble the tire as shown in the figure. Contact your local KIOTI Dealer if it is necessary to change the tire speci- fication or installation method.
  • Page 106 DESCRIPTION OF OPERATING SYSTEM REAR WHEELS(EXAMPLE) Tire size Model Farm Turf Industrial DK35(CH)SE 12.4-24 / 6PR 41-14-20 / 4PR 43-16-20 / 4PR DK40(CH)SE 13.6-24 / 6PR 41-14-20 / 4PR 14.9-24 / 6PR DK45(C)HSE 14.9-24 / 6PR 21.5L-16.1 / 4PR 17.5L-24 / 8PR Tightening torque Model Wheel nut...

  • Page 107: Additional Weight

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE ADDITIONAL WEIGHT ADDITIONAL FRONT WEIGHT COMPONENTS FOR ADDITIONAL FRONT WEIGHT When installing or removing a weight, always check the tire inflation pressure and adjust it as necessary. The front weights are available at the KIOTI Dealer. For required number of weights, consult your local KIOTI Dea- ler.
  • Page 108 DESCRIPTION OF OPERATING SYSTEM ADDITIONAL REAR WEIGHT 110lbs Max. load (25kg X 2 Pieces) IMPORTANT Attach only required amount of weight. Unnecessary weight can result in poor braking performance, rapid wear of the brake disc, H11O4E1A H11O4E2A shortened axle life, and in- crease in fuel consumption.
  • Page 109 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE ADDITIONAL LIQUID TYPE WEIGHT NOTE It is possible to inject water and cal- If the liquid ballast is used, inflate cium solution into the tire to use it as a the tire 0.14bar (2psi) more than the ballast. specified pressure. This is to com- pensate for the ventilation symptom NOTE which occurs while the tire is...

  • Page 110: Operation

    OPERATION PRE-OPERATION.............. 5-2 INITIAL OPERATION ............5-3 OPERATING THE ENGINE ..........5-3 STARTING THE ENGINE ..............5-3 STOPPING THE ENGINE ..............5-7 OPERATING THE TRACTOR ......... 5-10 STARTING ..................5-10 TO FOLD THE ROPS ..............5-14 TO RAISE THE ROPS TO UPRIGHT POSITION ......5-15 PARKING ..................

  • Page 111: Pre-Operation

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE PRE-OPERATION It is a good practice to know the con- CHECK ITEM For detailed information, refer to dition of your tractor before you start “Maintenance interval” in chapter 6. Walk around inspection. WALK AROUND it. You should do routine check before Check the engine oil level.

  • Page 112: Initial Operation

    OPERATION INITIAL OPERATION OPERATING THE ENGINE STARTING THE ENGINE Driving a new tractor at a high speed TIPS FOR BREAKING-IN ! ! ! ! ! WARNING or load can damage its overall 1. Start the engine and idle the engine To avoid accidents: durability.
  • Page 113 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE 1. Make sure there is no obstacle MANUAL Type around the tractor. 2. Make sure the parking brake is set (1)To set the parking brake; 1) Interlock the brake pedals 2) Depress the brake pedals 3) Latch the brake pedals with the parking brake lever.
  • Page 114 OPERATION MANUAL Type HST Type H11O505A (1) Position Control Lever (A) “DOWN” 6. Lower the attachment by pushing H11O503A H11O504A the position control lever toward. (1) Forward/Reverse Lever (2) P.T.O Switch (2) P.T.O Switch (3) Range Gear Shift Lever (Hi-Mid-Lo)(HST) ! ! ! ! ! WARNING (3) Range Gear Shift Lever (Hi-Mid-Lo)
  • Page 115 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE OPERATING PRINCIPLE OF PRE- HEAT SYSTEM The glow plug lamp comes on for 8 seconds and then goes off when the key switch is turned to the “ON” position. The engine should be started within 5 seconds after the glow plug lamp goes off.
  • Page 116 OPERATION 11. When the engine is started, re- check the engine oil level. If the lease the key. Then, the key is au- engine oil level is proper, contact tomatically turned back to the “ON” your local KIOTI Dealer. position. ! ! ! ! ! WARNING ! ! ! ! !

  • Page 117: Stopping The Engine

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE STOPPING THE ENGINE WARMING UP It is recommended always to warm up IMPORTANT the engine before driving in order to Turn off all the electrical devices maintain the durability of the engine and remove the ignition key be- and prevent malfunction of the engine. fore leaving the tractor.
  • Page 118 OPERATION JUMP STARTING 1. Check that the voltage of the dis- 6. Do not increase the work load rap- charged battery is same as the volt- idly after starting work. age of the other tractor or vehicle 7. Run the engine without load for for jump start (specification for this approx.

  • Page 119: Operating The Tractor

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE OPERATING THE TRACTOR STARTING 6. Start the engine of the tractor with the normal battery. 7. Start the engine of the tractor with the discharged battery. 8. Disconnect the black cable from the negative battery terminals of both of the tractors. 9.
  • Page 120 OPERATION MANUAL Type HST Type H23O512A H11O513A H11O514A (1) Steering wheel (2) Tilt Pedal (1) Brake Pedal (LH / RH) (2) Brake Lock (1) position control lever (A) Lowering (B) Lifting (A) Lifting 4. Make sure the brake pedal of the Adjust the steering wheel accord- left and right side is engaged.
  • Page 121 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE MANUAL Type H23O515A H11O516A H11O517A (1) Clutch Pedal (1) Parking Brake (2) Brake Pedal (1) Hand Throttle Lever (3) Connecting hook (A) Depressing Decrease Increase (B) Pressing Down 6. Increase slowly the engine RPM 7. Depress the clutch pedal fully Release the parking brake.
  • Page 122 OPERATION 10. The tractor starts to move if you ! ! ! ! ! MANUAL Type CAUTION take away the clutch pedal slowly. Never put a foot on the clutch (Manual Type) pedal during driving. The clut- HST Type ch disc can be rapidly worn. Make sure to operate the clutch fast when disengaging it and slowly when engaging it.

  • Page 123: To Fold The Rops

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE TO FOLD THE ROPS ! ! ! ! ! CAUTION You should always stop the engine, remove the key and set the parking brake before raising or folding the rops. Always perform such tasks from a safe and stable position at the rear of the tractor.

  • Page 124: To Raise The Rops To Upright Position

    OPERATION TO RAISE THE ROPS TO UP- RIGHT POSITION ! ! ! ! ! CAUTION To avoid accidents: Make sure to set the ROPS up- right and fasten the seat belt during work. If it is necessary to work with it folded, do not fasten the seat belt.

  • Page 125: Parking

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE PARKING 1. This tractor is not equipped with a separate parking brake. However uses the brake pedals instead. 2. Make sure to interlock the left and right brake pedals before applying the parking brake. 3. Pull the parking brake lever (2) up with the brake pedals depressed fully to engage the pedals with the latch.

  • Page 126: Turning

    OPERATION TURNING 7. If it is necessary to park the tractor You should turn slowly by lowering the IMPORTANT on a slope with the engine running, engine rotation if possible. The tractor may move slowly chock all four wheels (1) and per- ! ! ! ! ! with the engine running even WARNING...

  • Page 127: Driving On Slope

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE DRIVING ON SLOPE THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 1. Please drive according to the con- ! ! ! ! ! WARNING ditions of the slope at safe speed Make sure that the coupling de- so that the engine is not under vice of brake pedal and differ- heavy load if possible.

  • Page 128: Precautions While Driving On The Road

    OPERATION PRECAUTIONS WHILE DRIV- ING ON THE ROAD ! ! ! ! ! WARNING If the tractor is broken down during driving on the road, move it to a safe place to service. If not, it can cause per- H11O521A H11O522A (1) Direction Indicator (rear) (1) Brake Pedal(LH)

  • Page 129: Loading Into And Unloading Out Of The Truck

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE PRECAUTIONS WHEN USING LOADING INTO AND UNLOAD- POWER STEERING ING OUT OF THE TRUCK 1. When you load the tractor, do it by loader and the like, the steering driving backward. wheel operation can be getting a little heavy. Operate the steering 2.
  • Page 130 OPERATION sufficiently in cold weather. NOTE NOTE 6. When repairing pipes related to the The power steering system in this The non-load reaction type means steering system, be careful not to tractor is a non-load reaction, full hy- that the reaction force or impact let foreign material enter the pipes.
  • Page 131 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE 3-POINT HITCH CONTROL SYSTEM ! ! ! ! ! ! ! ! ! ! WARNING WARNING If stopping the engine while When driving on a road with an driving, the steering perfor- implement attached to the rear mance can become deteriorated of the tractor, the friction of the due to loss of hydraulic power, front wheels becomes poor, re-...
  • Page 132 OPERATION 5. Therefore, the implement attached to the lower link may be lifted by pro- trusion on the ground when it is low- ered to the ground. It is called as "floating." H11O538A H11O530A (1) Lower Link (1) Lowering Speed Control Lever (A) High speed (B) Low Speed 2.
  • Page 133 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE DRAFT CONTROL(IF EQUIPPED) ! ! ! ! ! WARNING If trying to lift an object with ex- cessive weight by the 3-point hitch while the tractor is not equipped with proper front suit case weights, the front wheels may be lifted instead, leading to roll over.
  • Page 134 OPERATION 7. However, if the draft control lever is crease of the plowing depth while the pushed forward to its end, the low- draft control lever is set to the “Shal- est position of the lifting arm can be low” position, the plowing depth is lowered a little.

  • Page 135: Exterior Hydraulic Control System

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE EXTERIOR HYDRAULIC CONTROL SYSTEM DOUBLE ACTING VALVE LEVER KIOTI supplies two types of the double ! ! ! ! ! CAUTION acting valves by region: self-return The implement may shake up type and detent type. and down as the draft sensor is For the self-return type double act- under impact when the tractor ing lever, it returns to its original po-...
  • Page 136 OPERATION SINGLE ACTING AND DOUBLE ACTING CYLINDER IMPORTANT Put the detent valve operating lever into the neutral position when the hydraulic implement is not in use. If the detent valve is kept in the operating position for an extended period of time, the relief valve is kept open and the temperature of the hydrau- lic fluid rises, leading to dam-...
  • Page 137 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CONNECTING AND DISCONNECT- ING IMPLEMENT HYDRAULIC HOSE 3. When the cylinder is contracted, the 6. Start the ngine and check the oper- CONNECTION hydraulic fluid returned from the cyl- ating status and leakage. 1. Make sure to stop the engine be- inder is drained to the transmission fore connecting it.
  • Page 138 OPERATION 6. Close the dust-proof cover of the female coupler of the tractor. Wrap the male coupler of the implement with a plastic bag to prevent contamination. ! ! ! ! ! WARNING Never connect or disconnect the implement hydraulic hose while the pressure in it is not released or the engine is running.
  • Page 139 MEMO MEMO...

  • Page 140: 3-Point Hitch Implement Operation

    3-POINT HITCH IMPLEMENT OPERATION HANDLING 3-POINT HITCH IMPLEMENT ....6-2 PRECAUTION FOR HANDLING 3-POINT HITCH IMPLEMENT ................6-2 PRECAUTION FOR INSTALLING 3-POINT HITCH IMPLEMENT ................6-3 ATTACHING DEVICES FOR AN IMPLEMENT ... 6-4 ADJUSTMENT OF LIFT ROD ............ 6-4 ADJUSTMENT OF TOP LINK ............ 6-5 ADJUSTMENT OF STABILIZER ..........

  • Page 141: Handling 3-Point Hitch Implement

    DK35SE/DK40(C)SE/DK45(C)SE HANDLING 3-POINT HITCH IMPLEMENT PRECAUTION FOR HANDLING 3-POINT HITCH IMPLEMENT 4. In case that you adjust the ! ! ! ! ! WARNING implement, apply the parking brake Read and understand the of the tractor, or stop the engine, owner’s manual of the attached then perform the adjustment after implement thoroughly to oper-...

  • Page 142: Precaution For Installing 3-Point Hitch Implement

    3-POINT HITCH IMPLEMENT OPERATION PRECAUTION FOR INSTALLING 3-POINT HITCH IMPLEMENT ! ! ! ! ! CAUTION A plate describing how to attach the implement is placed on the standard implement of our company. When you are attaching an implement (like rotary) not re- quiring any traction, mount the assembling spot of the top link into the hole A.

  • Page 143: Attaching Devices For An Implement6-4

    DK35SE/DK40(C)SE/DK45(C)SE ATTACHING DEVICES FOR AN IMPLEMENT ADJUSTMENT OF LIFT ROD H23O533A (1) Lift Rod (2) Lift Rod Handle (3) Stopper 1. Adjust the implement level balanced by turning the lift rod handle. 2. After adjustment, fix it with the stopper. H23O532A (5) Lower Link (1) Top Link...

  • Page 144: Adjustment Of Top Link

    3-POINT HITCH IMPLEMENT OPERATION ADJUSTMENT OF TOP LINK ADJUSTMENT OF STABILIZER ! ! ! ! ! WARNING Stop the engine and lower the attachment on the ground prior to disconnecting the lift rod from the lower link. Check that the attachment for proper sup- porting and there’s pressure re- mained in the hydraulic system to remove the lift rod holding...

  • Page 145: Removal And Installation Of 3-Point Hitch Implement

    DK35SE/DK40(C)SE/DK45(C)SE REMOVAL AND INSTALLATION OF 3-POINT HITCH IMPLEMENT DRAFT HITCH AND TRAILER (WITH PTO SHAFT) H23O547A H11O682A H11O562A (1) Draw Bar (1) Safety Chain (1) Implement Support The draw bar is used to pull an 1. Drive the tractor backward to move ! ! ! ! ! WARNING implement, such as a trailer.
  • Page 146 3-POINT HITCH IMPLEMENT OPERATION H11O567A H11O564A H11O566A (1) Telescopic Stabilizers Pin (1) Latch (2) Lower Link End (1) Lower Link 3. Remove both of the Telescopic Sta- 4. Press the latch to pull out the lower 5. Install the lower link to the imple- bilizers fixing pins.
  • Page 147 DK35SE/DK40(C)SE/DK45(C)SE H11O569A H11O561A H11O563A (1) Lower Link End (1) Top Link (3) Snap Pin (1) Telescopic Stabilizers Pin (2) Lock pin 6. Start the engine and drive backward 7. Separate the top link from its 8.Turn the top link to make the imple- toward the implement.
  • Page 148 3-POINT HITCH IMPLEMENT OPERATION IMPORTANT Consult your local KIOTI Dealer for selection of the universal joint. When selecting a universal joint, make sure that it is not too short to come off the its female and male shafts at the highest position or too long to impact its female and mail shafts at the T85O139A...

  • Page 149: Handling Loader

    DK35SE/DK40(C)SE/DK45(C)SE HANDLING LOADER EXTERIOR VIEW (1) Loader Mounting Bracket (2) Balancing Cylinder (3) Loader Arm (4) Boom (5) Grill Guard (6) Tilt Cylinder (7) Bucket For detailed information about instal- lation and use of the front loader, re- fer to the separate manual of the loader.

  • Page 150: Driving On Slope

    3-POINT HITCH IMPLEMENT OPERATION DRIVING ON SLOPE WHEN LOADED BUCKET AND WHEN UNLOADED BUCKET AND REAR BALLAST ARE INSTALLED REAR BALLAST ARE INSTALLED When driving on uphill with the loaded DRIVING ON UPHILL DRIVING ON UPHILL bucket and rear ballast installed, keep the higher end of the tractor heavier.
  • Page 151 DK35SE/DK40(C)SE/DK45(C)SE When driving on downhill with the When parking the tractor which is empty bucket and rear ballast equipped with a loader or backhoe, installed, keep the rear ballast toward make sure that the loader or the boom the higher level of the ground. In other of the backhoe is lowered on the words, drive backward on uphill and ground.

  • Page 152: Joystick Lever

    3-POINT HITCH IMPLEMENT OPERATION JOYSTICK LEVER H11O559A H11O587A H11O588A (1) Joystick Lever (A) Boom Down (B) Boom Up (A) Bucket Roll Back (B) Bucket Dump 1. Up and down of boom 2. Roll back & dump Pulling the joystick lever back(B) lifts “Roll back”...
  • Page 153 DK35SE/DK40(C)SE/DK45(C)SE 7. Up & roll back 3. Float 4. Regen. The floating function is activated The Regen. function is activated The boom can be lifted and the when the joystick lever is pushed when the joystick lever is pushed bucket can scoop up by operating one position further from the down one position further to the right from the joystick lever to the rear left po-...

  • Page 154: Joystick Valve

    3-POINT HITCH IMPLEMENT OPERATION JOYSTICK VALVE ! ! ! ! ! ! ! ! ! ! WARNING WARNING Do not leave the tractor with the To avoid accidents: boom off the ground in any Pressurized diesel fuel or hy- circumstances. If it is neces- draulic fluid may be sprayed on sary, lock the joystick.
  • Page 155 MEMO MEMO...
  • Page 156 MAINTENANCE MAINTENANCE CHECK LIST ..7-3 CHECKING SEAT BELT AND ROPS(K) ... 7-12 CHANGING ENGINE OIL AND DAILY CHECK CHART ....... 7-3 REPLACING FILTER(L) ......7-13 MAINTENANCE SCHEDULE CHART ..7-4 REPLACING TRANSMISSION FLUID LUBRICANTS ......... AND FILTER(M) ........7-15 CHANGING FRONT AXLE CASE MAINTENANCE CODE ......
  • Page 157 MAINTENANCE POWER STEERING LINE(AA) ....7-27 FLUSH COOLING SYSTEM AND AIR CONDITIONER BELT TENSION(AB) 7-28 CHANGING COOLANT(AJ) ...... 7-30 CLEANING AIR CONDITIONER BLEEDING FUEL SYSTEM(AK) ....7-32 CONDENSER(AC) ........7-28 DRAINING WATER FROM CLUTCH ADJUSTING FRONT AXLE PIVOT(AD) ..7-28 HOUSING(AL) ..........

  • Page 158: Maintenance

    MAINTENANCE MAINTENANCE CHECK LIST DAILY CHECK CHART SERVICE SCHEDULE MAINTENANCE ITEM SERVICE REQUIRED CODES Engine Oil Check the oil level and add needed. Do not overfill. Hydraulic (Trans / Diff) Fluid Check level and add as needed. Engine Air Filter and Air System Check condition indicator (if equipped).

  • Page 159: Maintenance Schedule Chart

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE MAINTENANCE SCHEDULE CHART MAINTE- MAINTENANCE RUN HOUR RUN AGE NANCE INTERVAL REMARKS ITEM 1500 3000 1YEAR 2YEAR CODES Engine oil Change Replace Transmission oil filter Replace HST oil filter Change Transmission fluid Front axle oil Change Adjust Front axle pivot Check Engine start system Apply...
  • Page 160 MAINTENANCE MAINTE- MAINTENANCE RUN HOUR RUN AGE REMARKS NANCE INTERVAL 1500 3000 1YEAR 2YEAR ITEM CODES Check Fuel line Replace Check Intake air hose Replace Adjust Toe-in Adjust Engine valve clearance Fuel injection nozzle Check injection pressure injection pump Check Cooling system Clean Coolant...

  • Page 161: Lubricants

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. Capacity [U.S.gal. ( )] Section Lubricants DK35(CH)SE DK40(CH)SE DK45(C)HSE Fuel Smokeless diesel 11.9 (45) 2.1 (8.0) 2.3 (8.7) An antifreezing solution(Ethylene glycol) + Pure water (50:50) Coolant 2.4 (8.9) Engine oil: API Service Classification CC or CD...

  • Page 162: Maintenance Code

    MAINTENANCE MAINTENANCE CODE HOW TO DISCONNECT THE HOOD(A) OPENING SIDE COVER(B) H11O601A H11O602A H11O603A (1) Hood (2) Handle (1) Hood (1) Side Cover (2) Hook (A) Pull (A) Pull 1. The hood can be opened by pulling 1. The side covers (LH/RH) should be ! ! ! ! ! CAUTION the handle on the lower right of it while...

  • Page 163: Checking And Adding Fuel(C)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CHECKING AND ADDING FUEL(C) 1. Turn the key switch to "ON", check ! ! ! ! ! CAUTION the amount of fuel by fuel gauge. Be careful not to trap your fin- 2. If the needle on the fuel gauge is gers when closing the side close to the red zone (“E”) or the fuel cover.

  • Page 164: Checking Transmission Fluid Level(D)

    MAINTENANCE CHECKING TRANSMISSION FLUID LEVEL(D) IMPORTANT Do not permit dirt or trash to get into the fuel system. Be careful not to let the fuel tank become empty, otherwise air will enter the fuel system, ne- cessitating bleeding before next engine start.

  • Page 165: Checking Engine Oil Level(E)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CHECKING ENGINE OIL LEVEL(E) IMPORTANT If oil level is low, do not run en- gine. Never add the oil over the up- per limit. H11O608A H11O607A (1) Oil Inlet Plug (2) Gauge (1) Oil Dipstick (A) Oil Level is Acceptable Within This Range (A) Upper Limit (B) Lower Limit 1.

  • Page 166: Checking Coolant Level(F)

    MAINTENANCE CHECKING COOLANT LEVEL(F) 3. The tractor is furnished with a mix- IMPORTANT ture of anti-freeze and water in a ra- When using oil of different tio of 50:50 which is usable in any maker or viscosity from the pre- season.

  • Page 167: Cleaning Grill, Radiator Screen(G)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CLEANING GRILL, RADIATOR CHECKING BRAKE AND CHECKING GAUGES, METER SCREEN(G) CLUTCH PEDALS(H) AND EASY CHECKER(I) 1. The brake and clutch pedals should 1. Inspect the instrument panel for bro- be inspected for free travel, and ken gauge(s), meter(s) and Easy smooth operation.

  • Page 168: Changing Engine Oil And Replacing Filter(L)

    MAINTENANCE CHANGING ENGINE OIL AND REPLACING FILTER(L) H11O611A H11O612A H11O613A (1) Oil Inlet (2) Gauge (1) Drain Plug (1) Engine Oil Filter (A) Oil level is acceptable within this range 1. Park the tractor on a level ground and 2. Stop the engine, apply the parking 4.
  • Page 169 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE 7. Run the start motor for approx. 10 ! ! ! ! ! ! ! ! ! ! WARNING CAUTION seconds to deliver oil to each part. To avoid personal injury: The engine oil is very hot while 8. Run the engine for approx. 5 minutes Be sure to stop the engine be- the engine is running or right and check if the oil warning lamp...

  • Page 170: Replacing Transmission Fluid And Filter(M)

    MAINTENANCE REPLACING TRANSMISSION FLUID AND FILTER(M) MANUAL Type HST Type H11O614A H11O616A (1) Drain Plug (1) Oil Filter Catridge The transmission fluid should be 3. To drain the used fluid, place the oil changed if it is contaminated or after pan under the transmission case and the transmission is serviced.
  • Page 171 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE Model Oil capacity DK35(C)SE 13.7U.S gal. (52 ) DK35/40/45(C)HSE 11.1U.S gal. (42 ) DK40/DK45(C)SE 13.7U.S gal. (52 ) 9. Make sure that the transmission fluid does not leak through the seal. ! ! ! ! ! CAUTION To avoid personal injury: H11O617A H11O626B Be sure to stop the engine be-...

  • Page 172: Changing Front Axle Case Oil(N)

    MAINTENANCE CHANGING FRONT AXLE CASE OIL(N) 1. To drain the used oil, remove the right and left drain plugs and filling plug at the front axle case and drain the oil completely into the oil pan. 2. After draining reinstall the drain plugs. 3.

  • Page 173: Adjusting Brake Pedal(O)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE ADJUSTING BRAKE PEDAL(O) Using the brake pedal for an extended MANUAL Type period of time causes it to play. This Proper may lead to deterioration of the braking brake pedal performance and malfunction of the Keep the free travel in free travel the right and left brake braking system.

  • Page 174: Lubricating Grease Fittings(P)

    MAINTENANCE LUBRICATING GREASE FITTINGS(P) Apply high-quality multi-purpose grease onto the positions in the figure at every 50 hours of operation or whenever necessary and record the operating time when applying it. H11O621A H23O622A H11O623A (1) Grease Fitting (Front Bracket Axle Pivot) (1) Grease Fitting (Power Steering Cylinder) (RH, LH) (1) Grease Fitting(Bevel Gear Case, LH/RH) (2) Grease Fitting (Power Steering Cylinder)(RH,LH)

  • Page 175: Checking Wheel Bolt/Nut Torque(Q)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CHECKING WHEEL BOLT/NUT ADJUSTING CLUTCH PEDAL TORQUE(Q) ! ! ! ! ! MANUAL Type CAUTION To avoid personal injury: Never operate tractor with a loose rim, wheel, or axle. Any time bolts and nuts are loosened, retighten to specified torque.

  • Page 176: Replacing Fuel Filter(S)

    MAINTENANCE REPLACING FUEL FILTER(S) 1. If the clutch does not operate prop- ing sure that it is free from dust and erly due to its excessive play, ad- dirt. Assure that all o-rings are in just its play using the turnbuckle. place.

  • Page 177: Replacing Air Cleaner Primary Element(T)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE REPLACING AIR CLEANER PRIMARY ELEMENT(T) 4. When cleaning the element, refer to IMPORTANT the instructions that follow. Do not run the engine with filter 5. If the element is stained with carbon element removed. , dust or oil, replace the filter. Be sure to refit the cap with the 6.

  • Page 178: Checking Fuel Lines(U)

    MAINTENANCE CHECKING FUEL LINES(U) ADJUSTING FAN BELT TENSION(V) 3. If the fuel pipes and hose clamps are found damaged or deteriorated ear- lier than two years, then change them immediately. 4. After the fuel pipe and hose clamps have been changed, bleed the fuel system.

  • Page 179: Battery(W)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE BATTERY(W) PRECAUTIONS FOR HANDLING 4. In order to set the belt tight, move 3. Check the battery and cable for dam- the upper part of the alternator age and corrosion. backward. 4. Apply grease to the terminals and 5. Apply moderate thumb pressure to cable end in order to prevent corr- the belt between pulleys.
  • Page 180 MAINTENANCE CHARGING DIRECTION FOR STORAGE ! ! ! ! ! CAUTION 1. While charging the battery, steam is 1. When storing the tractor for a long The charge warning lamp comes generated from water in the ele- period, remove the battery from on if the charging system is ctrolyte.

  • Page 181: Checking Intake Air Line(X)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CHECKING INTAKE AIR LINE ADJUSTING TOE-IN(Y) READJUSTMENT ADJUSTING PROCEDURE H11O634A T46OA36A H23O635A (1) Air Line Hose (A) Wheel - To - Wheel Distance At Front (1) Tie Rod Lock Nut (2) Tie Rod (B) Wheel - To - Wheel Distance At Rear 1.

  • Page 182: Checking Radiator Hose And Clamp(Z)

    MAINTENANCE CHECKING RADIATOR HOSE POWER STEERING LINE(AA) AND CLAMP(Z) It is a good practice to replace the ra- diator hoses every two years. PRECAUTION AT OVERHEATING Take the following actions in the event the coolant temperature reaches the boiling point, what is called "Over- heating".

  • Page 183: Air Conditioner Belt Tension(Ab)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE AIR CONDITIONER BELT CLEANING AIR CONDITIONER ADJUSTING FRONT AXLE PIVOT(AD) TENSION(AB) CONDENSER(AC) H11O641A H11O638A H11O640A (1) Air Conditioner Belt (1) Wing Bolt (2) Condenser (1) Adjusting Bolt (2) Lock Nut (A) tension Amount 1. Stop the engine and apply the park- 1.

  • Page 184: Adjusting Engine Valve Clearance(Ae)

    MAINTENANCE ADJUSTING ENGINE VALVE REPLACING AIR CLEANER CLEARANCE(AE) FILTER(AF) This service can be affected by the en- 2. Unscrew the air cleaner clip and re- gine sensitively. Therefore, contact your move the cover. local KIOTI Dealer for this service. 3. Clean the inside of the air cleaner housing by blowing compressed air through it.

  • Page 185: Checking Air Conditioner Hose(Ag)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE REPLACING AIR FILTER(AI) FLUSH COOLING SYSTEM AND CHANGING COOLANT(AJ) CHECKING AIR CONDITIONER HOSE(AG) Check the linkage and damage of the air conditioner hose and pipe. CHECKING CAB CUSHION RUBBER(AH) Check the damage of the cab cushion rubber. H11O639A H11O643A (1) Bolt (2) Filter (1) Drain Cock...
  • Page 186 MAINTENANCE ! ! ! ! ! CAUTION IMPORTANT To avoid accidents: If the radiator cap has to be Do not remove the radiator cap removed, follow the caution while the coolant is hot. You can above and securely retighten get burnt by hot steam. Make the cap.

  • Page 187: Bleeding Fuel System(Ak)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE ANTI-FREEZE BLEEDING FUEL SYSTEM(AK) This tractor is filled with 50% of ethyl- * At 760 mmHg pressure (atmosph- ene glycol at factory. eric). A higher boiling point is ob- tained by using a radiator pressure If the anti-freeze has been replaced by cap.
  • Page 188 MAINTENANCE ! ! ! ! ! CAUTION Do not operate the start motor for more than 10 seconds 6 6 6 continuously. Instead, operate it for several times within 10 sec- onds each time. 3. When the amount of the fuel in the fuel filter port goes over 3/4 level, stop cranking the engine and turn the cock in the figure to the “ON”...

  • Page 189: Draining Water From Clutch Housing(Al)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CHECKING AND REPLACING WIPER(AM) DRAINING WATER FROM CLUTCH HOUSING(AL) INSPECTION IMPORTANT If you forget to install the plug, the clutch can be damaged. For- eign material can enter through the open drain hole. H11O647A H11O648A (1) Plug (1) Wiper 1.
  • Page 190 MAINTENANCE REPLACEMENT H11O649A H11O650A H11O651A (1) Wiper Arm (3) Wiper Blade (1) Wiper Blade (1) Wiper Arm (2) Fixing Lever (2) Wiper Fixing Lever 1. Set the wiper upright to replace the 3. Lower the blade and pull out the blade 4.

  • Page 191: Replacing Fuse(An)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE REPLACING FUSE(AN) ! ! ! ! ! CABIN MODEL CAUTION When wiping the windshield, set the wiper blade upright, spray water onto the glass with a hose, and wipe the glass with clean cloth. If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid, never operate the wiper.
  • Page 192 MAINTENANCE H11O676A H11O655A (1) Fuse Storage Case (2) Fuse 3. If the fuse is blown, replace it with a new fuse with same capacity. Make sure it is firmly installed. There are marks for the fuse capacity 4. Install the fuse box cover. and location on the cover of the fuse panel.

  • Page 193: Replacing Cabin Fuse(Ao)

    DK35(CH)SE/DK40(CH)SE/DK45(C)HSE REPLACING CABIN FUSE(AO) to protect the electrical devices in the ! ! ! ! ! MANUAL Type WARNING cabin, excluding the body. The fuse in Never use a fuse with the capac- this box can be replaced with the same ity higher than specified on the method for the fuse in the body fuse fuse box cover.

  • Page 194: Slow Blow Fuse(Ap)

    MAINTENANCE SLOW BLOW FUSE(AP) REPLACING BULB(AQ) The bulb and capacity used in this trac- IMPORTANT tor are listed in the blow table. This sec- Using a non-approved slow- tion only describes procedures the us- blow fuse can damage electri- ers can handle. cal systems in the tractor severely.
  • Page 195 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE HEADLAMP H11O658A H11O659A H11O661A (1) Handle (1) Connector (2) Rubber Cover (A) Pull (B) Open 1. Turn the key switch to the “OFF” po- 2. Disconnect the connector. 4. Press down the safety spring and sition and open the hood. turn it counterclockwise to remove 3.
  • Page 196 MAINTENANCE Work lamp (FRT/RR) ! ! ! ! ! WARNING The work lamp uses a halogen bulb. If using a bulb other than the Do not touch the illuminating part of the specified one, the lamp can be halogen bulb. damaged and the tractor can The bulb life can be shortened by finger even catch fire.
  • Page 197 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE ROOM LAMP H11O663A H11O664A H23O665A (1) Work Lamp Glass Case (1) Work Lamp Bulb (1) Room Lamp 1. Turn the key switch to the “OFF” po- 2. Unscrew the ground wire screw, dis- 1. Fit a flat-bladed screwdriver into the sition and unscrew the screw from connect the connector, and turn the edge of the room lamp and pry off...
  • Page 198 MAINTENANCE TURN SIGNAL LAMP (REAR) H11O667A H11O668A H11O666A (1) Room Lamp Bulb (1) Turn Signal Lamp (RR) (1) Protective Cover (2) Mounting Bolt 2. Remove the room lamp bulb by pull- 1. The turn signal lamp (rear) is installed 2. Unscrew the mounting bolts from the ing it up.
  • Page 199 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE TURN SIGNAL LAMP (FRONT) ! ! ! ! ! CAUTION Do not touch the bulb if it is still illuminated or right after it is turned off. You can be burnt by the hot bulb. For some bulbs which require delicate handling or work process, contact your local KIOTI Dealer.

  • Page 200: Checking Refrigerant(Ar)

    MAINTENANCE CHECKING REFRIGERANT(AR) If the refrigerant is insufficient, the per- 1. Operate air conditioner at; ! ! ! ! ! CAUTION formance of the air conditioner is - Engine rpm : approx 1500 rpm When separating the cover by deteriorated. Also, charging the air con- - Temperature control lever : at Max A/C prying it off with a screwdriver, ditioner with excessive refrigerant affects...
  • Page 201 MEMO MEMO...
  • Page 202 STORAGE AND DISPOSAL TRACTOR STORAGE ..........8-2 DAILY STORAGE ................ 8-2 LONG-TERM STORAGE ............8-2 USING TRACTOR AFTER STORAGE ........8-4 USAGE AND DISPOSAL ..........8-5...
  • Page 203 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE TRACTOR STORAGE LONG-TERM STORAGE DAILY STORAGE 1. Keep the tractor clean when it is Follow the instructions below if the trac- 5. Change the engine oil and run the stored. Make sure to wash it after tor is not to be used for a long period of engine to circulate oil throughout the work.
  • Page 204 STORAGE AND DISPOSAL 13. If a loader or implement is installed, lower it onto level ground. 14. Apply grease to the exposed cylin- der rod. 15. Wash the cooling system and drain water from it. Also, add anti-freeze as well as coolant. 16.
  • Page 205 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE USING TRACTOR AFTER STORAGE 1. Check the tire air pressure and in- at least 5 minutes. Stop the engine ! ! ! ! ! CAUTION flate the tires if they are low. and visually inspect the tractor. To avoid injury: Check if there is leakage.
  • Page 206 STORAGE AND DISPOSAL USAGE AND DISPOSAL In order to protect the environment, use and dispose of the tractor keeping the following in mind: 1. When changing the oil or coolant by yourself, be careful not to spill it and dispose used oil and coolant prop- erly according to the applicable regulations.
  • Page 207 MEMO MEMO...
  • Page 208 TROUBLESHOOTING ENGINE TROUBLESHOOTING ........9-2 TRACTOR TROUBLESHOOTING ....... 9-4...
  • Page 209 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. ENGINE TROUBLESHOOTING CAUSE COUNTERMEASURES 1. When engine is Fuel is thick and doesn’t flow. Check the fuel tank and fuel filter.
  • Page 210 TROUBLESHOOTING CAUSE COUNTERMEASURES 1. When engine is Start motor does not rotate when Depress the clutch pedal unless depressed (Manual type). difficult to start key switch is turned Put the PTO switch to the OFF position. If the switch or start motor is faulty, have it repaired in a workshop.
  • Page 211 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE TRACTOR TROUBLESHOOTING CAUSE COUNTERMEASURES 1. When tractor does Check the shift levers. Shift lever is in neutral position not move while engine is running Parking brake is applied Release the parking brake. 2. Clutch is not oper- Clutch slips (idles) Check and adjust the clutch pedal play.
  • Page 212 TROUBLESHOOTING CAUSE COUNTERMEASURES Oil is leaked from pipe or hose The pipe clamp is loose. Re-tighten it. 5. Hydraulic system is faulty The pipe is cracked. Have it repaired in a workshop. 3-point hitch cannot be lowered Set the lowering speed control lever to the lowering position if it is set to the stop position.
  • Page 213 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE CAUSE COUNTERMEASURES 6. Electric system is Battery cannot be charged Check the battery and alternator. faulty Horn does not sound The horn switch is faulty. Replace it. The wiring is faulty. Repair it. The horn is damaged. Repair or replace it. Turn signal lamps do not blink The bulb is blown.
  • Page 214 TROUBLESHOOTING CAUSE COUNTERMEASURES 8. A/C performance is The internal parts are not sufficiently lubricated. Abnormal noise occurs Add lubricant. poor The belt is loose. Adjust the belt tension. The bracket is loose. Tighten its bolts again. Inner and outer components are damaged. Check and repair them.
  • Page 215 MEMO MEMO...
  • Page 216 INDEX INDEX ................. 10-2...
  • Page 217 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE NUMBERICAL BATTERY CHARGING LAMP ..........4-16 BATTERY(W) ............... 7-24 3-POINT HITCH CONTROL SYSTEM ........ 5-22 BELTS AND RUBBER PARTS ..........2-5 4WD INDICATOR ..............4-18 BLEEDING FUEL SYSTEM(AK) .......... 7-32 4WD SWITCH ..............4-10 BRAKE (ONE SIDE) LAMP ..........4-18 7-PIN POWER OUTPUT SOCKET ........
  • Page 218 INDEX CHECKING REFRIGERANT(AR) ........7-45 CHECKING SEAT BELT AND ROPS(K) ......7-12 ENGINE COOLANT TEMPERATURE GAUGE ....4-15 CHECKING TRANSMISSION FLUID LEVEL(D) ....7-9 ENGINE NUMBER ..............2-2 CHECKING WHEEL BOLT/NUT TORQUE(Q) ....7-20 ENGINE OIL PRESSURE WARNING LAMP ...... 4-15 CLEANING AIR CONDITIONER CONDENSER(AC) ..
  • Page 219 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE GLOW PLUG INDICATOR ..........4-17 KEY SWITCH ................ 4-7 H INDICATOR ..............4-19 L INDICATOR ..............4-20 HAND THROTTLE LEVER ..........4-30 LIFTING ARM (LOWER LINK) SPEED CONTROL LEVER . 4-36 HANDLING 3-POINT HITCH IMPLEMENT ......6-2 LOADING INTO AND UNLOADING OUT OF THE TRUCK . 5-20 HANDLING LOADER ............
  • Page 220 INDEX OPERATING THE ENGINE ........... 5-3 OPERATING THE TRACTOR ..........5-10 REAR WINDOW ..............4-40 OTHER COMPONENTS ............2-5 REMOVAL AND INSTALLATION OF 3-POINT HITCH IMPLEMENT ................. 6-6 REPLACING AIR FILTER(AI) ..........7-30 PARKING ................5-16 REPLACING AIR CLEANER FILTER(AF) ......7-29 PARKING BRAKE LEVER ..........
  • Page 221 DK35(CH)SE/DK40(CH)SE/DK45(C)HSE SUN VISOR ................. 4-44 VEHICLE IDENTIFICATION NUMBER ........2-2 SWITCH ................4-5 VIEW ................... 4-13 TACHOMETER/HOURMETER INDICATOR ....... 4-14 THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD ..............5-18 WHEN DRIVING THE TRACTOR ......... 1-8 WHEN PARKING THE TRACTOR ........1-9 WHEN PARKING THE TRACTOR ........

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