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Summary of Contents for Molift Partner 255
- Page 1 - a patient lifter from TM03101 Molift Partner 255 Engelsk...
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Page 2: Table Of Contents
0668 OSLO, Norway Teleph: (+47) 40001004 www.molift.com Inspection Diagram after Service Fax: (+47) 40001008 info@molift.com and Repair ............. 13 Page 2 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Molift Group AS Ole Deviksvei 44 0668 OSLO, Norway... -
Page 3: General Advice
We expressly point out that only genuine Molift AS spare parts and This symbol indicates important and use- accessories approved by us may be used. For ful information. -
Page 4: Technical Description
. The Charger and battery battery holder is placed on the back of the col- Molift Partner 255 has a battery consisting of a umn, and contains the main circuit board with 26 V battery pack A , and a charger A which all the electronics. -
Page 5: Technical Data
Technical data Material: Aluminium, steel Dimensions: 1175 x 700 x 1902 mm and plastic composite. Height to sling attachment point on suspension: Lifting Motor: 24 V DC min 420 mm max 1695 mm Leg spreading motor: 24 V DC Weight: Battery: 1,9 Ah NiCd or 2,1 Ah NiMH Total, incl battery... -
Page 6: Service
(after approxi- mately 10 000 normal lifts of 75 kg/12 sec) or every 5th years. • Lubricating and check of brake • Changing of damaged and worn parts Page 6 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010... -
Page 7: Maintenance
Maintenance • Loosen the hexagon lock nut on the top and remove it. Remove the battery before performing maintenance on the lifter, to make sure the lifter does not move unintentionally. Changing of the suspension • Push the suspension bolt upwards and re- move the front cap (9). -
Page 8: Removing The Sealing Guides
Ball screw Tallerkenfjær SKF4308 Hexagon Nut ISO - 4034 - M10 - N Page 8 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Washer ISO 7093 - 12 SKF - 6202 - Full,DE,AC,Full_68 13-112 Wheel trolley 13-039... -
Page 9: Changing Parts In Chassis
Make sure the brake is properly greased. You need an external power source to run the leg spreading motor out of the nut spindle. • Place the hexagon lock nut and tighten by hand. Take care that no fingers are crushed when moving the leg spreading mecha- Check the contact points between chas- nism. -
Page 10: Mounting The Leg Spreading Motor
Description: Date/Sign. Approved: (21), add Loctite 2701 on the set screw (25). • Place lifting motor and attach with screws. Add Loctite 241 on screws and tighten. Page 10 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010... -
Page 11: Main Circuit Board
Make sure the LED’s are placed correct- AS or your dealer. ly under the LED guides. • Use the Molift Servicetool and copy to the • Place the extenders (10, 11) for the emer- PC first, then connect to the new card and gency lowering button. -
Page 12: Finishing The Job
Date Description of fault Type of repair Date/sign. Page 12 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010... -
Page 13: Inspection Diagram After Service And Repair
Marked lift with safety sticker with month/year and certifi cate number for completed safety inspection. In- specting person must sign safety sticker and this diagram. Inspection, repair and service should be done by a person certifi ed by, or on behalf of Molift Group AS. Always complete below:... - Page 14 Battery 2018004 Hand control, Molift Partner 230 1340100 Battery Charger App I Electrical system 1140105 Plug Europe 1140106 Plug Great Britain 1140104 Plug USA 1140107 Plug Australia Page 14 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 15: Main Parts
Main parts Page 15 of 32... - Page 16 Bar, flat for leg, left 14.13 1420111 Bar, flat for leg, right 14.16 0920107 Wheel Ø75mm without Brake 14.17 1320110 Rivet Dowel ø3x10 14.18 1410118 Monobolt ø6,4x19 Page 16 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 17: Chassie With Legs
Chassie with legs Add loctite 2701 Add loctite 2701 Add loctite 2701 Add loctite 2701 Add gr Added info regarding Loctite 13.10.2009 RVS Replaced pos 20, added pos 26. 15.10.2008/TES Added assembly procedure no. 08.05.2008 Updated pos ballons and BOM list 15.01.2008 Updated labels 15.11.2007... - Page 18 Nut, Lock DIN 985 M6 Elzn 1420100 Chassis P205/230/255 1320208 Screw DIN 912 M6X55 ELZN 1320127 O-ring 12x5 0910153 Nut, Special M10 1320125 Washer DIN 6340 Ø10,5 Page 18 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 19: Chassis And Motors
Chassis and motors Add loctite 243 Add loctite 243 Add loctite 243 Add loctite 243 Add loctite 2701 SECTION VIEW-V SCALE 1 : 5 Corrected div. pos. baloons 22.06.2009 Pos10: New art.no. Pos 29, 30: New 01.09.2008 Changed loctite type from 2701 23.04.2008 RVS Put back missing pos. - Page 20 1310109 Bearing Axle Trolley 18.3 1310116 Guide Sleeve Trolley 18.4 1310102 Ball Screw Partner 230 18.5 0210114 Spring, Cup 34x12x1,25 18.6 1320210 Nut DIN 439 B M12x1,25 Page 20 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 21: Column Assembly
Projection: Scale: 13.12.2005 Drawing name: Column complete Make sure the probes are movable after assembly Molift Partner 255 Added sleeve for better fixing and 01.07.2010 RVS TÅB replaced a longer bolt, EO 72 Drawing number: 13-180 Added fixing bolt and rearranged 21.09.2009 RVS... - Page 22 Extender black 9mm RoHS 1100303 Label:Hi-Trac Security Control 0920072 Molex Plug 44441-2002 Smart 1310144 Contact AMP 3-0640426-5 1310145 Cover to conta. AMP0-0640551-5 1310139 Upper Mould assy P205/230/255 Page 22 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 23: Battery Holder Assembly
Battery holder assembly Note for Pos 10 and 11! Check height of extensions. Height = 4x10 + 1x9 (Total = 49 mm) Remove paper tab from buzzer before assembling SECTION A-A SCALE 1 : 2 Assembly instructions 13-P03 Ref. EO 44 /2010 20.04.2010 RVS Bill of materials: 13-046 BOM.xls... - Page 24 Screw ISO 4017 M8X40 8.8 EL (incl. in pos 5) 1101522 Screw ISO 4017 M8X16 8.8 EL (incl. in pos 5) 1310306 Label, Art. Id. No. (Brady) 1310304 Label, SWL 255kg (Brady) 1310307 Label, Controlled date/sign. Page 24 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 25: Lifting Arm
Lifting arm Add loctite 243 Add loctite 243 Added ID Changed Changed Remo Rele Rev. Page 25 of 32... - Page 26 Suspension, 2X P230 Medium 1330204 Suspension, 4X P230 Medium 1330205 Suspension, 4X P230 Large 1310306 Label, Art. Id. No. (Brady) 1310307 Label, Controlled date/sign. 1330901 Painted Grey RAL 7047 Page 26 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 27: Suspensions
Suspensions Added pos 8, 9 and 10. 15.09.20 Released for production 07.09 Rev. Description: Date/ Page 27 of 32... - Page 28 Rivet Nut M6x16,5 UKO 55 st. 0210305 Label: Slinglabel (XXS-XXL) 1310306 Label, Art. Id. No. (Brady) 1120503 Screw, grub DIN 916 M8 X 10 A4 1330115 Washer SRKB 7x25x1,5 ElZn Page 28 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010...
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Page 29: Equipment
Equipment Low leg Bill of materials: 13-246 BOM.xls Add loctite 243 Dimension/ Pos. Qty. Description. Material. Comment. Draw. no. Bill of m Add loctite 243 Pos. Qty. Descripti Designed/Drawn: Date: Designed/Drawn: Date: Projection:... -
Page 30: Appendix I Qualified Personnel
Appendix I Electrical diagram Page 30 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010... - Page 31 Notes Page 31 of 32...
- Page 32 Sint-Pietersmolenstraat 204/1 Mediscan Systems Ltd 8000 Brugge P.B Box 2195 United Kingdom T +32 (0)50/32 20 20 6 Hamanov St. Meditec Molift Ltd F +32 (0)50/32 20 40 Rehovot 76386 Hi Trac House www.pronkergo.be IL-76121 Rehovot Unit 1 Woodrow Business Centre www.mediscan.co.il...
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