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The general terms and conditions of business (Allgemeinen Geschäftsbedingun- gen - AGB) of Festo AG & Co. KG apply; these can be read on the Festo website ( www.festo.com). Differences compared to the descriptions in these repair instructions may arise depending on the design and/or modification status of the quarter-turn actuator.
Table of Contents Important information About these repair instructions Symbols used 1.2.1 Danger categories 1.2.2 Repair steps 1.2.3 Cleaning and greasing Text designations used in these repair instructions Tools General safety instructions and information General safety instructions General information Sizes, part numbers and component lists with bills of material DFPD-10 components overview 3.1.1 DFPD-10 bill of materials DFPD-20-…-D components list...
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Table of Contents 3.10 DFPD-700 / 900 / 2300-…-S components list 3.10.1 DFPD-700-…-S bill of materials 3.10.2 DFPD-900-…-S bill of materials 3.10.3 DFPD-2300-…-S bill of materials 3.11 DFPD-1200-…-S components list 3.11.1 DFPD-1200-…-S bill of materials Repair steps Dismantling Assembly Start-up 4 / 74 DFPDb_en...
Before carrying out a repair, these repair instructions must be read in full and followed. Other documentation for this product: – Operating instructions ( www.festo.com/sp) – Spare parts documentation ( www.festo.com/spareparts) Symbols used 1.2.1 Danger categories The following symbol identifies text passages which draw attention to specific hazards.
Tools Use suitable tools. Functional test / start-up Follow the functional test / start-up information in the brief instructions ( www.festo.com). 1.2.3 Cleaning and greasing Cleaning The components must be thoroughly cleaned to remove all foreign particles, machining residues and old lubricants before they are greased.
The figures of the repair steps show size DFPD-300-…-D / S-…-60 (12 installed springs) by way of example. Individual minor differences between the quarter-turn actuator in hand and the illustrated example are possible. – Depending on the temperature range (standard / T4 / T6), Festo recommends the following lubricants: – SYNTHY POLYMER 402/2 (standard variant) –...
The following diagrams are intended only to provide an overview of the individual components. To order spare and wearing parts, and sets of wearing parts please use the online spare parts catalogue on the Festo website ( www.festo.com/spareparts). 8 / 74...
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3.1.1 DFPD-10 bill of materials Designation, type Hexagon head screw, ISO 4017-M5×16-A2-70 Ring, 5.2×9×1-1.4301 Toothed disc, DIN 6797-J-5,3-A2-70 End cap Moulded seal Sliding ring O-ring, 33×3.5-N-NBR70 Piston Slide element Housing Sliding ring Shim, DIN 988-12×18×1-A2 Retaining ring, DIN 471-12×1-A2 O-ring, I3601 B-9×2-N-NBR70 O-ring, I3601 B-13×2-N-NBR70 Mounting plate Toothed disc, DIN 6797-J-5,1-A2-70...
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DFPD-20-…-D components list 12 / 74 DFPDb_en...
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3.2.1 DFPD-20-…-D bill of materials Designation, type Hexagon head screw, ISO 4017-M5×16-A2-70 Ring, 5.2×9×1-1.4301 Toothed disc, DIN 6797-J-5,3-A2-70 End cap Moulded seal Sliding ring O-ring, 43×3.5-N-NBR70 Piston Slide element Housing Sliding ring Shim, DIN 988-14×20×1-A2 Retaining ring, DIN 471-14×1-A2 O-ring, I3601 B-9×2-N-NBR70 O-ring, I3601 B-13×2-N-NBR70 Mounting plate Toothed disc, DIN 6797-J-5,1-A2-70...
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DFPD-20-…-S components list 14 / 74 DFPDb_en...
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3.3.1 DFPD-20-…-S bill of materials Designation, type Hexagon head screw, ISO 4017-M5×16-A2-70 Ring, 5.2×9×1-1.4301 Toothed disc, DIN 6797-J-5,3-A2-70 End cap Moulded seal Spring module Spring module Sliding ring O-ring, 43×3.5-N-NBR70 Piston Slide element Housing Sliding ring Shim, DIN 988-14×20×1-A2 Retaining ring, DIN 471-14×1-A2 O-ring, I3601 B-9×2-N-NBR70 O-ring, I3601 B-13×2-N-NBR70 Mounting plate...
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3.4.1 DFPD-40-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 End cap End cap...
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3.4.2 DFPD-80-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 End cap End cap...
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3.4.3 DFPD-120-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M8×25-A2-70 Hexagon head screw, ISO 4017-M8×25-A2-70 Hexagon head screw, ISO 4017-M8×25-A2-70 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 End cap End cap...
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3.4.4 DFPD-160-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M8×25-A2-70 Hexagon head screw, ISO 4017-M8×25-A2-70 Hexagon head screw, ISO 4017-M8×25-A2-70 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 End cap End cap...
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3.5.1 DFPD-40 -…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 End cap End cap...
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3.5.2 DFPD-80 -…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Hexagon head screw, ISO 4017-M6×20-A2-70 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Ring, 6.3×11.5×1-1.4301 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 Toothed disc, DIN 6797-J-6,4-A2-70 End cap End cap...
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3.5.3 DFPD-120 -…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M8×25-A2-70 Hexagon head screw, ISO 4017-M8×25-A2-70 Hexagon head screw, ISO 4017-M8×25-A2-70 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 End cap End cap...
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3.5.4 DFPD-160 -…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M8×30-A2-70 Hexagon head screw, ISO 4017-M8×30-A2-70 Hexagon head screw, ISO 4017-M8×30-A2-70 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 End cap End cap...
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3.6.1 DFPD-240-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M8×30-A2-70 Hexagon head screw, ISO 4017-M8×30-A2-70 Hexagon head screw, ISO 4017-M8×30-A2-70 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 End cap End cap...
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3.6.2 DFPD-300-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 End cap End cap...
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3.6.3 DFPD-480-…-D bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 End cap End cap...
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3.7.1 DFPD-240-…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M8×30-A2-70 Hexagon head screw, ISO 4017-M8×30-A2-70 Hexagon head screw, ISO 4017-M8×30-A2-70 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Ring, 8.3×15×1.5-1.4301 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 Toothed disc, DIN 6797-J-8,4-A2-70 End cap End cap...
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3.7.2 DFPD-300-…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 End cap End cap...
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3.7.3 DFPD-480-…-S bill of materials Standard Designation, type Designation, type Designation, type Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Hexagon head screw, ISO 4017-M10×35-A2-70 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Ring, 10.3×19×2-1.4301 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 Toothed disc, DIN 6797-J-10,5-A2-70 End cap End cap...
3.8.1 DFPD-700-…-D bill of materials Designation, type Hexagon head screw, ISO 4017-M10×40-A2-70 Ring, ISO 7092-10-200Hv-A2 Toothed disc, DIN 6797-J-10,5-A2-70 End cap O-ring, 164,69×3,53-N-NBR70 Sliding ring O-ring, 151,77×5,33-N-NBR70 Slide element Piston Plug Socket head screw, ISO 4762-M5×16-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70 Retaining ring, DIN 471-45×1,75-A2...
3.8.2 DFPD-900-…-D bill of materials Designation, type Hexagon head screw, ISO 4017-M12×45-A2-70 Ring, ISO 7092-12-200Hv-A2 Toothed disc, DIN 6797-J-13-A2-70 End cap O-ring, 183,74×3,53-N-NBR70 Sliding ring O-ring, 164,47×6,99-N-NBR70 Slide element Piston Plug Socket head screw, ISO 4762-M5×16-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70 Retaining ring, DIN 471-48×1,75-A2...
3.8.3 DFPD-2300-…-D bill of materials Designation, type Hexagon head screw, ISO 4017-M16×60-A2-70 Ring, ISO 7092-16-200HV-A2 Toothed disc, DIN 6797-J-17-A2-70 End cap O-ring, 253,37×5,33-N-NBR70 Sliding ring O-ring, 227,97×6,99-N-NBR70 Slide element Piston Plug Socket head screw ISO 4762-M5×20-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70 Retaining ring, DIN 471-70×2,5-A2...
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3.9.1 DFPD-1200-…-D bill of materials Designation, type Hexagon head screw, ISO 4017-M14×50-A2-70 Ring, ISO 7092-14-200Hv-A2 Toothed disc, DIN 6797-J-15-A2-70 End cap O-ring, I3601 B-202,79×3,53-N-NBR70 Sliding ring O-ring, 183,52×6,99-N-NBR70 Slide element Piston Plug Socket head screw, ISO 4762-M5×16-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70 O-ring, 26×2-N-NBR70...
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3.10.1 DFPD-700-…-S bill of materials Designation, type Hexagon head screw, ISO 4017-M10×40-A2- 70 Ring, ISO 7092-10-200HV-A2 Toothed disc, DIN 6797-J-10,5-A2-70 End cap O-ring, 164,69×3,53-N-NBR70 Spring module Spring module Sliding ring O-ring, 151,77×5,33-N-NBR70 Slide element Piston Plug Socket head screw,ISO 4762-M5×16-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70...
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3.10.2 DFPD-900-…-S bill of materials Designation, type Hexagon head screw, ISO 4017-M12×45-A2-70 Ring, ISO 7092-12-200Hv-A2 Toothed disc, DIN 6797-J-13-A2-70 End cap O-ring, 183,74×3,53-N-NBR70 Spring module Spring module Sliding ring O-ring , 164,47×6,99-N-NBR70 Slide element Piston Verschluss Socket head screw, ISO 4762-M5×16-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70...
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3.10.3 DFPD-2300-…-S bill of materials Designation, type Hexagon head screw, ISO 4017-M16×60-A2-70 Ring, ISO 7092-16-200Hv-A2 Toothed disc, DIN 6797-J-17-A2-70 End cap O-ring, 253,37×5,33-N-NBR70 Spring module Spring module Sliding ring O-ring, 227,97×6,99-N-NBR70 Slide element Piston Plug Socket head screw, ISO 4762-M5×20-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70...
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3.11 DFPD-1200-…-S components list 44 / 74 DFPDb_en...
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3.11.1 DFPD-1200-…-S bill of materials Designation, type Hexagon head screw, ISO 4017-M14×50-A2-70 Ring, ISO 7092-14-200HV-A2 Toothed disc, DIN 6797-J-15-A2-70 End cap O-ring, I3601 B-202,79×3,53-N-NBR70 Spring module Spring module Sliding ring O-ring, 183,52×6,99-N-NBR70 Slide element Piston Piston Socket head screw, ISO 4762-M5×16-A2-70 Toothed disc, DIN 6797-J-5,1-A2-70 Mounting plate O-ring, I3601 B-21×2-N-NBR70...
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Elektronischen Dokumen- Letzteres gilt insbesondere bei auszugswei- tation, welche Festo sowohl auf portablen Bsp.: E 2003, Festo AG & Co. KG, sem Gebrauch für eigene Dokumentationen Datenträgern (Disketten, CD-Rom, Wech- D-73726 Esslingen des Verwenders. Die Gewährleistung und selplatten), als auch im Internet und/oder Haftung für separat vorgehaltene/gelieferte...
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