Dynojet 200 Installation Manual
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Dynojet 200 Installation Manual

Dynojet 200 Installation Manual

High pressure blower
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INSTALLATION GUIDE
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
98220105.04

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Summary of Contents for Dynojet 200

  • Page 1 INSTALLATION GUIDE PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION 98220105.04...
  • Page 2 Dynojet. Dynojet assumes no responsibility or liability for any error or inaccuracies that may appear in this manual. Except as permitted by such license, no...

  • Page 3: Table Of Contents

    ABLE OF ONTENTS High Pressure Blower Installation Introduction ............. . 2 Conventions Used In This Manual .
  • Page 4 Cable Routing ............B-10 Appendix C Model 200/250 Blower Installation Installation .
  • Page 5 (dyno) including instructions for installing the stand alone blower assembly. Appendix B includes instructions for installing the high pressure blower assemblies to the model 200/250 dyno while Appendix C includes instructions for installing the high pressure blower to the model 200iX/250iX dyno.

  • Page 6: Introduction

    • minimum hole depth: 1 ⅝-inch (41.2 mm) ECHNICAL UPPORT For assistance, please contact Dynojet Technical Support at 1-800-992-3525, or write to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89081. Visit us on the World Wide Web at www.dynojet.com...

  • Page 7: Main Dyno Power

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Main Dyno Power MAIN DYNO POWER Many instructions in this guide will require you to connect or disconnect the power to the dyno as part of the installation process.

  • Page 8: Model 200I/250I Main Dyno Power-In Ground

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Main Dyno Power /250 —I ODEL OWER ROUND Always turn the power off when connecting and disconnecting cables. Use the main breaker to turn power on and off to the dyno.

  • Page 9: Model 200I/250I Above Ground Blower Installation

    The following table lists all of the parts included in the High Pressure Blower Installation kit (P/N 76722003). Check your kit against the parts listed to make sure you have received all of the parts. If any part is missing, contact Dynojet Technical Support.

  • Page 10: Installing The High Pressure Blowers

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Model 200i/250i Above Ground Blower Installation NSTALLING THE RESSURE LOWERS Repeat the following steps for each blower.
  • Page 11 H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Model 200i/250i Above Ground Blower Installation motor facing out intake facing in blower assembly 3/4-inch clamp lever...

  • Page 12: Model 200I/250I In Ground Blower Installation

    The following table lists all of the parts included in the High Pressure Blower Floor Mount Installation kit (P/N 76722005). Check your kit against the parts listed to make sure you have received all of the parts. If any part is missing, contact Dynojet Technical Support.

  • Page 13: Mark And Drill Blower Mount Holes

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Model 200i/250i In Ground Blower Installation ARK AND RILL LOWER OUNT OLES Using the carriage mounting plate and the dyno frame as reference, position the...

  • Page 14: Installing The Blower Mounts

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Model 200i/250i In Ground Blower Installation NSTALLING THE LOWER OUNTS Secure the blower mount to the pit floor using four 3/8 x 1.25-inch button-head flange bolts.

  • Page 15: Installing The Blower Assemblies

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Model 200i/250i In Ground Blower Installation NSTALLING THE LOWER SSEMBLIES Use the following instructions to install both the left and right blower assemblies.

  • Page 16: Routing The Blower Cables

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Model 200i/250i In Ground Blower Installation OUTING THE LOWER ABLES Use the following instructions along with Figure 7 on page 12 for routing and connecting the blower cables.

  • Page 17: Stand Alone Blower Installation

    Blower Base kit (P/N 71329002 for 120V or P/N 71329003 for 240V). Check your kit against the parts listed to make sure you have received all of the parts. If any part is missing, contact Dynojet Technical Support. part description...

  • Page 18: Installing The Blower And Base Assemblies

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Stand Alone Blower Installation NSTALLING THE LOWER AND SSEMBLIES Repeat the following steps for each blower and base assembly. Secure the handle to the blower, if not already installed.

  • Page 19: Installing The Extension

    H I G H P R E S S U R E B L O W E R I N S T A L L A T I O N Stand Alone Blower Installation NSTALLING THE XTENSION The extension provides an extra twelve inches of height allowing you to precisely direct air flow where you need it.

  • Page 21: Appendix A Red Head Anchor Installation

    PPENDIX NCHOR NSTALLATION This appendix contains instructions for installing the Red Head Multi-Set™II Anchors. The anchors will be used to secure the dyno to concrete. To ensure safety and accuracy in the procedures, perform the procedures as they are described. Be sure to read and understand the warnings included in this appendix.
  • Page 22 A P P E N D I X A Installation INSTALLATION Use the table below to determine the catalog number, drill bit size, minimum hole depth, and setting tool catalog number. minimum hole setting tool catalog number drill bit size depth catalog number Carbon Steel...
  • Page 23 R E D H E A D A N C H O R I N S T A L L A T I O N Installation Using a hammer, drive the anchor flush with the surface of the concrete, or below the surface if the hole depth exceeds minimum embedment.
  • Page 25 PPENDIX X/250 ODEL LOWER NSTALLATION This appendix provides instructions for installing the high pressure blower assemblies to the model 200iX/250iX motorcycle dynamometers (dynos). To ensure safety and accuracy in the procedures, perform the procedures as they are described. High Pressure Blower Installation Guide...

  • Page 26: Model 200Ix/250Ix Above Ground Blower Installation

    The following table lists all of the parts included in the High Pressure Blower Installation kit (P/N 76722003). Check your kit against the parts listed to make sure you have received all of the parts. If any part is missing, contact Dynojet Technical Support.

  • Page 27: Installing The Fan Arm Mounts

    M O D E L 2 0 0 I X / 2 5 0 I X B L O W E R I N S T A L L A T I O N Model 200iX/250iX Above Ground Blower Installation NSTALLING THE OUNTS Use the following instructions to install the fan arm mounts.

  • Page 28: Installing The Blowers

    A P P E N D I X B Model 200iX/250iX Above Ground Blower Installation NSTALLING THE LOWERS Use the following instructions to install both the left and right blower assemblies. Place a 1/4-inch thick poly washer around the pin on the fan arm mount with the monitor arm.

  • Page 29: Model 200Ix/250Ix In Ground Blower Installation

    The following table lists all of the parts included in the High Pressure Blower Floor Mount Installation kit (P/N 76722005). Check your kit against the parts listed to make sure you have received all of the parts. If any part is missing, contact Dynojet Technical Support.

  • Page 30: Installing The Left Blower Mount

    A P P E N D I X B Model 200iX/250iX In Ground Blower Installation NSTALLING THE LOWER OUNT For iXW installation instructions, refer to the In Ground Model 200iPX/250iPX Motorcycle Dynamometer Installation Guide 98200074. Mark the left blower mount placement as shown in Figure B-3. Using the blower mount as a template, mark and drill the four holes needed to secure the blower mount to the floor.

  • Page 31: Installing The Left Blower Assembly

    M O D E L 2 0 0 I X / 2 5 0 I X B L O W E R I N S T A L L A T I O N Model 200iX/250iX In Ground Blower Installation NSTALLING THE LOWER SSEMBLY...

  • Page 32: Installing The Right Blower Mount And Blower Assembly

    A P P E N D I X B Model 200iX/250iX In Ground Blower Installation NSTALLING THE IGHT LOWER OUNT AND LOWER SSEMBLY Using Figure B-5 as a guide, place the blower mount in a location that works best for your dyno application. Using the blower mount as a template, mark and drill the four holes needed to secure the blower mount to the floor.
  • Page 33 M O D E L 2 0 0 I X / 2 5 0 I X B L O W E R I N S T A L L A T I O N Model 200iX/250iX In Ground Blower Installation Insert a plastic cap in both ends of each arm.

  • Page 34: Cable Routing

    A P P E N D I X B Model 200iX/250iX In Ground Blower Installation ABLE OUTING Route each high pressure blower cable from the CPI through the designated power pit conduit, through the pit, and into the junction box. Attach the two blower connectors to the junction box using 4-40 screws.

  • Page 35: Appendix C Model 200/250 Blower Installation

    LOWER NSTALLATION This appendix provides instructions for installing the high pressure blower assemblies to the model 200/250 motorcycle dynamometer (dyno). To ensure safety and accuracy in the procedures, perform the procedures as they are described. High Pressure Blower Installation Guide...
  • Page 36 Installation kit (P/N 77020002 for 110V and P/N 77020003 for 220V). Check your kit against the parts listed to make sure you have received all of the parts. If any part is missing, contact Dynojet Technical Support. To prevent possible injury, disconnect the battery before performing any dyno maintenance or installing any optional accessory.

  • Page 37: Modifying The Tire Stop

    M O D E L 2 0 0 / 2 5 0 B L O W E R I N S T A L L A T I O N Installation ODIFYING THE Older dynos may not have the four holes on the tire stop needed to mount the extension arm assembly;...

  • Page 38: Installing The Extension Arm Assembly

    A P P E N D I X C Installation NSTALLING THE XTENSION SSEMBLY The blower extension arm assembly comes ready to mount to the tire stop on the dyno. Remove the two screws securing the extension arm assembly to the crate and remove the assembly from the crate.

  • Page 39: Installing The Blower Assemblies

    M O D E L 2 0 0 / 2 5 0 B L O W E R I N S T A L L A T I O N Installation NSTALLING THE LOWER SSEMBLIES Repeat the following steps for each blower assembly. Note: Your blowers may be different than the blowers shown in the following figures.

  • Page 40: Power Hookup

    A P P E N D I X C Installation OWER OOKUP Each blower has its own power cord and will plug directly into a power source located in your dyno room. Each blower must be plugged into a separate circuit. •...

This manual is also suitable for:

250200i250i

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