Dynojet 200i Manuals

Manuals and User Guides for Dynojet 200i. We have 2 Dynojet 200i manuals available for free PDF download: Installation Manual

Dynojet 200i Installation Manual (184 pages)

Motorcycle Dynamometers

Brand: Dynojet | Category: Measuring Instruments | Size: 16.59 MB

Table of Contents
3
Warnings
9
Introduction
14
Conventions Used in this Manual
15
Technical Support
15
Your Dyno Room
15
Battery Requirements
17
Chassis Specifications
17
Dynamometer Specifications and Requirements
17
Compressed Air Requirements
19
Computer Specifications
19
Electrical Requirements
19
Environmental Requirements
20
Forklift Requirements
20
Ground Hook Requirements
20
Phone and Internet Access
20
Tie-Down Straps
20
MODEL 200I MOTORCYCLE DYNAMOMETER
21
MODEL 250I MOTORCYCLE DYNAMOMETER
22
Installation
23
Dyno Installation
24
Unpacking and Inspecting Your Dyno
24
Removing the Dyno from the Crate
28
Routing the Power Cable
30
Positioning and Securing the Dyno
31
Battery
32
Installing the Battery
32
Pickup Card
33
Eddy Current Brake
35
Parts List
35
Unpacking the Eddy Current Brake
35
Installing the Eddy Current Brake
38
Securing the Drum and Brake Module to the Floor
41
Installing the Theta Controller
42
Installing the Support Arm and Tray
43
Parts List
43
Support Arm and Monitor Tray
43
Dyno Electronics
45
Routing Cables
47
Routing the Pendant, RS232 Computer Cable, and Control Panel Cable
47
Routing the Eddy Current Brake Cables
52
Wiring the Breakout Board
53
Tire Carriage Installation
56
Drum Side and Top Covers
60
Ramp Bracket
62
Ground Hooks
65
Zip Tube
66
Main Dyno Power
68
Remove and Replace Dyno and Drum Covers
69
Removing the Drum Top and Side Covers
69
Removing the Center Panel
71
Air Brake
73
Parts List
73
Routing the Air Brake Cable and Air Hose
74
Installing the Emergency Stop Sticker
76
Air Brake Final Adjustments and Tests
80
Changing the Brake Pads
81
Adjusting the Brake Pad Clearance
86
Air Pump and Filter Assembly
87
Installing the Filter and Pump Assemblies
88
Parts List
88
Cleaning the Filter Assembly
91
Pump Head Maintenance
92
Extended Carriage
94
Parts List
94
Removing the Standard Tire Carriage
95
Installing the Extended Carriage Support Bracket
97
Installing the Extended Carriage
100
High Pressure Blower
104
Parts List
104
Installing the Blower Arm Assemblies
105
Installing the High Pressure Blower Assemblies
106
Connecting Power to the Blowers
107
Installing the Power Carriage
110
Power Carriage
110
Wheel Clamp
113
Final Adjustments and Tests
115
Power Carriage Final Adjustments and Tests
115
Turning on the Dyno Power
115
Wheel Clamp Final Adjustments and Tests
115
Introduction
118
Basic Control Panel Operation
119
Using the Air Fuel Ratio Air Pump
120
Understanding Interlocks
121
Using the Emergency Stop/Dyno Shutdown
121
Using the High Pressure Blowers
121
Using the Power Carriage
122
Using the Starter
122
Using the Status Indicator
123
Using the Wheel Clamp
123
High Pressure Blower Circuit Breakers
125
Main Dyno Circuit Breaker
125
Power Distribution Assembly
125
Maintenance and Troubleshooting
126
Wheel Clamp
126
Replacing the Theta Controller Fuses
127
Troubleshooting CPI Fuses
128
Loading the Bike
130
Connecting the RPM Pickup
132
RPM Pickup Descriptions
132
Connecting the Secondary Inductive Pickup
135
Pre-Run Inspection
137
After Engine Warm up
138
Before Starting the Engine
138
Engine Warm up
138
Making a Test Run
139
Preventative Maintenance
140
Contact Information for ITW Ramset/Red Head
141
Warnings
141
Installation
142
Appendix B Power Requirements

145
- Locations Using 60Hz Power (North America & Japan
  146
- Installing the Wall Receptacle
  147
- Testing for Correct Voltages
  148
- Replacing the Power Plug
  149
- Hard Wiring to the Building
  149
- Connecting the Dyno
  150
- Locations Using 50 Hz Power (Locations Other than North America and Japan
  151
- Installing the Wall Receptacle
  152
- Testing for Correct Voltages
  153
- Replacing the Power Plug
  154
- Hard Wiring to the Building
  154
- Connecting the Dyno
  155
Appendix C Theta Controller

157
- Power Adjustment
  158
- Accessing the Dip Switches
  158
Appendix D EEC Kit

161
- EEC Finger Guards Installation
  162
- Removing the Drum Module Hood
  162
- Installing the EEC Finger Guards
  163
- Adjusting the EEC Finger Guards
  165
- Door Safety Switch
  166
- Installing the Door Safety Switch
  166
Appendix E Standard and Extended Tire Carriage Installation-Discontinued

169

Dynojet 200i Installation Manual (40 pages)

High Pressure Blower

Brand: Dynojet | Category: Blower | Size: 2.27 MB

Dynojet Categories

Motorcycle Accessories Automobile Accessories Control Unit Measuring Instruments Controller

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Dynojet 200i Manuals

Dynojet 200i Installation Manual (184 pages)

Table of Contents

Appendix B Power Requirements

Appendix C Theta Controller

Appendix D EEC Kit

Appendix E Standard and Extended Tire Carriage Installation-Discontinued

Dynojet 200i Installation Manual (40 pages)

Table of Contents

Appendix A Red Head Anchor Installation

Appendix B Model 200Ix/250Ix Blower Installation

Appendix C Model 200/250 Blower Installation

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