Eaton ET5050 Operator's Manual
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Eaton ET5050 Operator's Manual

Crimp machine
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ET5050 Crimp machine
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Craig Higgins
February 21, 2025

Looking for maintenance to be done to our ET5050 crimper. Some crimps are beginnings to get a fin like shape instead of rounded.

0
1 comments:
Mr. Anderson
February 21, 2025

The ET5050 manual does not specifically mention "fin-like shapes in the crimps." However, proper maintenance may help resolve crimping issues. Follow these steps:

1. Check Bearing Plates: Inspect for wear and galling every six months; replace if necessary.
2. Perform Annual Maintenance:
- Switch off the motor and machine.
- Replace old hydraulic oil with clean AW46 (ISO 46) hydraulic fluid, filtering through a 10-micron filter.
- Install a new hydraulic filter.
- Perform the calibration procedure as detailed in settings #8.

If problems persist, contact Eaton customer service for further assistance.

This answer is automatically generated

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Summary of Contents for Eaton ET5050

  • Page 1 ET5050 Crimp machine operator's manual...

  • Page 2: Table Of Contents

    Tooling editor Product/operational updates User input crimp database Machine settings Calibration procedure Maintenance ET5050 dies and kits Standard die part numbers Large bore die part numbers Accessories EC Declaration of Comformity EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 3: Safety Instructions

    The use of Eaton fittings on hose supplied by other manufacturers and/or the use of Eaton hose with Please note that ET5050 is not a field serviceable machine. fittings supplied by other manufacturers may result in the For issues beyond the preventive maintenance described production of unreliable and unsafe hose assemblies and below, customers are instructed to contact Eaton.

  • Page 4: Safety Decal Explanations

    Height: 66.93" (1700 mm) 66.93" Width: 23.62" (599 mm) (center line of crimp head) Length: 47 .24 (2299 mm) Note: Minimum of 36" of perimeter clearance is recommended for safety and maintenance. 40" 41" EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 5: Specifications

    The oil level should be at the center of the fill level indicator. (Note: Do not attempt to run machine prior to filling with hydraulic fluid) Weight: Approx. 1,653.5 lbs. (Dry) Noise Level: 63 dBA Crimp force: 280 Ton (2800 KN) EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 6: Machine Setup And Installation

    (See figure 3). 6. Review instructions below for preparing the hydraulic system prior to operating. Figure 3 Note: Over filling hydraulic reservoir may result in blown seals and machine leakage. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 7: Connecting The Electric Supply

    3. Upon completion, leave the crimp head in the fully retracted position. Note: Always cycle the hydraulic system under a no load condition after filling or changing the hydraulic oil before use. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 8: Control Symbols Overview

    Crimp tooling diameter. (Size) Displays current tooling Offset to crimp target. Select the number of pieces position. to be produced. (Manual operation only) Target is the die change position. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 9: Tooling - Installation (Qdc)

    No space should be visible between the dies and base gradually jog - close the crimp head while confirming all dies. Then press the check button to acknowledge installation eight pins are aligned. of correct tooling for application. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 10: Tooling - Removal (Qdc)

    Place the crimp dies into the storage rack, rotate the QDC to die holding pins have completely disengaged from the the left, (counter clockwise) this locks the die segments into intermediate dies. the storage rack. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 11: Tooling - Installation/Removal (Die-Key)

    Attention: Always insert a full set of matching dies. Attention: When crimping with base dies only, the uncrimped coupling diameter cannot exceed crimp range (6"/160mm). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 12: Operating Instructions (Crimp Selections - Auto Mode)

    Figure 16 Enter default username "User" and password "User" to access Select “Crimp Selections” for Eaton factory pre-populated the ET5050 controller. Then press the check icon to enter. specifications. (See figure 16). (See figure 15). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 13 Eaton powersource for compatibility. If crimp specifications and die part number information is available for hose series and hose dash size on powersource for ET5050, please use manual mode (page 17) to perform the crimping operation. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 14 4.75" (120 mm) between the crimp tooling and your hands when inserting a hose fitting. 2. Position the scribe line on the fitting to the edge of the tooling. (See Figure 23) EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 15 Note: Product assembly information is displayed in box on right side of screen. Additional information (Such as photos, See figure 28 & 29) are available by pressing the question mark icon. (See figure 27). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 16 Displays product Returns you to home Displays the next screen. automatically retracts to information. screen. set opening diameter after crimp when green icon is displayed. (Touch to set). Current tooling position EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 17: Operating Instructions Manual Operation

    "User" to access the ET5050 controller. Then press the check icon to enter. (See figure 32). Note: “Manual Operation” allows operator to enter and save their own desired crimp specifications. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 18 4.75" (120 mm) between the crimp tooling and your hands when inserting a hose fitting. 2. Position the scribe line on the fitting to the edge of the tooling. (See figure 37) EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 19 Select number of pieces to Displays total number of Displays current position of crimp. pieces crimped so far. crimp tooling/pressure of crimp. Note: Not required to crimp. “0” selection will allow unlimited crimps. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 20: Adjusting The Switching Point Of The Crimp Machine

    10. If achieved crimp is larger or smaller than acceptable range, enter the needed numerical correction in the offset field. (+/-). 11. Save the crimp setting under a user specified name (if desired). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 21: Settings Menus

    (See figure 40). Language Select desired language by selecting “Flag” icon. (See figure 36). Displays the language selected. (See figure 41) Press forward arrows to display the next “Settings Menu” . Figure 41 EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 22: Display Units Of Measurement

    Software version Return to previous setting (Back) Proceed to next setting (Forward) Figure 43 Settings screen displays current software version loaded. (See figure 43). No user adjustment or selection is needed. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 23: User Administration

    Selects the previous user. Adds user to the list. Delete a user from the list. Displays the previous screen. Displays the next screen. Exits settings menu. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 24: Tooling Editor

    Setting #4 - tooling editor Note: When the machine is delivered, the tooling editor contains all of the Eaton die sets. Remove the dies not purchased with the machine to direct the machine to the available dies. (See figure 45).

  • Page 25: Product/Operational Updates

    Setting #5 - product/operational updates Update notifications will be provided via e-mail. Updates will be available via Eaton customer connect portal or online drop box storage. After downloading, store a copy of the files on the USB storage device provided with the machine in ‘FAT32’...
  • Page 26 Step 6 Figure 51 Figure 52 Language screen will be the first settings screen displayed. Press the advance arrow (5-times) to reach the software updates screen. (See figure 51 & 52). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 27 Select the check mark to acknowledge. Figure 55 After acknowledging download completion, screen will return to the language settings screen. Use forward arrows to advance to software screen. (See figure 55 & 56). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 28 (See figure 56 & 57). (See figure 57). Step 12 Figure 58 Turn the power off and then back on to the machine to reboot the controller. (See figure 58). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 29: User Input Crimp Database

    Review user input database and related crimp specifications. (See figure 59). Delete any unneeded specifications. Displays the previous setting Displays the next setting Delete the highlighted Exit the settings menu. (back). (forward). specification. EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 30: Machine Settings

    (Power saver machine cycles (life of the machine. No user function). Adjustable by machine). adjustment. customer. Displays the previous setting Displays the next setting Exit settings menu. (back). (forward). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 31: Calibration Procedure

    (See is illuminated. (See figure 64). figure 65) Fully retract head and remove calibration tool and press the enter button. Retract Advance EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 32: Maintenance

    Warning Warning Power down the machine and lock out the main breaker prior Please note that ET5050 is not a field serviceable machine. to performing maintenance. Appropriate safety gear such as For issues beyond the preventive maintenance described safety glasses and gloves should be worn at all times during below, customers are instructed to contact Eaton technical operation of the machine and while performing maintenance.

  • Page 33: Et5050 Dies And Kits

    ET5050 dies and kits Note: Please note that ET5050 shares dies crimp components and accessories with the ET5040 ET5040 standard die part numbers Capability of crimping Eaton hose products ranging from -3 (3/16”) through -40 (2 1/2”) in certain constructions.

  • Page 34: Large Bore Die Part Numbers

    ET5050 dies and kits Note: Please note that ET5050 shares dies crimp components and accessories with the ET5040. ET5040C-0001 adapter dies Eaton adapter dies are supplied with all ET5040 base machines and are required for use with Eaton standard ET5040DC style dies. Adapter dies are inserted into the crimp head, providing proper alignment for the ET5040DC style dies.

  • Page 35: Accessories

    (See figure 71). retraction. (See figure 70). To activate foot switch, select button on controller. Foot switch plugs in on the side of the electrical enclosure. (See figure 4 on page 6). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 36 (See figure 73). accurate crimp diameters. (See figure 72). Figure 74 Mirror kit (Part number: ET5050C-0009) Provides operator with additional viewing angles to assist in correct alignment of crimp position. (See figure 74). EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...

  • Page 37: Ec Declaration Of Comformity

    This declaration are invalid when the machine is modified or if un-authorized and unapproved third-party components are used with-out our prior approval. Entity authorised for documentation: Uniflex-Hydraulik GmbH, Technical Documentation Dept. Managing Director Harald von Waitz Karben, 24.03.2016 EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 38 Notes EATON ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019...
  • Page 39 Shanghai 200335 Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China Tel: (+86 21) 5200 0099 Fax: (+86 21) 2230 7240 © 2019 Eaton Assembly Equipment All Rights Reserved Technical Support | Service | Spare Parts Printed in USA www.EatonCrimperSupport.com Document No.

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