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Model 2000 Series
Operators Manual
Model 2000 Series
© 2001, SpectraSensors, Inc.
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Summary of Contents for Spectrasensors 2000 Series

  • Page 1 Model 2000 Series Operators Manual Model 2000 Series © 2001, SpectraSensors, Inc.
  • Page 2: Table Of Contents

    The representative can help with additional troubleshooting procedures and can diagnose whether the unit can be serviced on-site or should be returned to the factory for repair. Your sales representative is: © 2001, SpectraSensors, Inc.
  • Page 3: Introduction

    All comments also apply to the single channel sensors, except where indicated. The 2000 Series is designed for use at natural gas sampling stations, extractive analysis installations, or wherever fast response and high accuracy measurements are required over a wide measurement range.
  • Page 4: Specifications

    Specification Sheet for the 2000 Series Analyzer Table 1 Specification sheet Measurement Range Moisture Concentration (H 0 to 20 lbs/MMscf -70 to +-30 °C (-94 to -22°F) Dew/Frost Point Carbon Dioxide (CO 0 – 10% ± 2% of reading, or ±4 ppmv,...
  • Page 5: Installation

    Installation Introduction The 2000 Series is a compact unit designed to provide years of accurate, dependable gas monitoring. All of the electronic controls are contained inside a NEMA 4X stainless steel enclosure. The 2000 Series contains one or two sensitive measurement heads (depending on number of target gases analyzed).
  • Page 6: Initial Inspection

    Figure 1 Main external components identified on 2000 Series gas sensor. Initial Inspection The 2000 Series should be inspected for damage. The contents of the container should include: § The 2000 Series stainless steel enclosure with measurement leads §...
  • Page 7: Mounting Procedure

    Ambient pressure: 10 PSIA to 16 PSIA (sample cell pressure: 10 - 25 PSIA) Mounting Procedure The 2000 Series is designed to be bolted to a wall or other flat surface that is free of vibrations. Minimizing the gas volume of the sample system and using stainless steel tubing optimizes performance.
  • Page 8: Gas Connections

    The inlet line should also have a shutoff valve to prevent gas flow into the analyzer when it is not in use. The outlet line of the 2000 Series is connected to a ¼-in. O.D. stainless steel line that vents the sampled gas to ambient air outside the sampling station.
  • Page 9: Electrical Connection

    The power cable should have at least 16 gauge conductors. The strain relief fitting is designed to accommodate cords with outside diameters from 0.31" to 0.56". Power supply access point Figure 3 Thread power supply through the right side access point at the bottom of the enclosure. © 2001, SpectraSensors, Inc.
  • Page 10 CAUTION! – Failure to properly ground the gas sensor can create a high voltage shock hazard. Follow the instructions carefully. © 2001, SpectraSensors, Inc.
  • Page 11 3. Replace the strain relief with a NEMA 4X rated conduct hub. 4. Run conduit from the AC panel to the conduit hub. Since the breaker or switch in the AC panel will be the primary disconnect means for the gas sensor, the AC © 2001, SpectraSensors, Inc.
  • Page 12: Output Signal Connection

    3. Thread the signal cable through the strain relief fitting into the enclosure. The strain relief fitting is sized to accommodate cables with outer diameters from 0.31" to 0.56". SpectraSensors recommends that a cable with an individually shielded pair for each signal be used for the signal connections.
  • Page 13 10. Close and lock the enclosure cover. Power supply block 4-20 mA and serial output block 4-20 mA and serial output block base Figure 6 Remove the mating terminal block from base by hand. © 2001, SpectraSensors, Inc.
  • Page 14 Figure 7 Insert signal wires into terminals as shown in Table 2 Figure 8 Replace block on base and check all terminals are tight. © 2001, SpectraSensors, Inc.
  • Page 15: Rs-232 Output

    So drift or contamination from contaminants (such as glycols or amines in the gas phase) is not possible. If, however, there is any question or doubt about the 2000 Series readings, a calibration using a Certified Master Class Calibration Standard, or a chilled...
  • Page 16: Power Up Sequence

    When AC power is applied to the 2000 Series, the system will go through a 15 second initialization period. The LCD on the keypad will display the word INTIALIZING…...
  • Page 17: Operation

    Operation Specifications for Proper Use The 2000 Series is designed specifically to measure levels of moisture, and carbon dioxide in a gas stream. It also reports dew point, temperature and pressure of the sampled gas. Although the unit can easily be dismounted and moved from one sampling station to another, it is designed to be a stationary measuring device.
  • Page 18 Figure 10 2000 Series Keypad © 2001, SpectraSensors, Inc.
  • Page 19: Modes (User Password)

    P: 1011.8mb T: 23.20C Mode 2 (H O Measurement Parameter Change) After pressing the “#” key and then “2” key, the LCD will prompt the user to enter a numeric password. <SET PARAMETER MODE> Password Enter password © 2001, SpectraSensors, Inc.
  • Page 20 0 or 1 Sets the display unit for Temperature. Pressure unit 0,1 or 2 Sets the display unit for Pressure. Concentration unit 0 or 1 Sets the display unit for the water concentration. Table 3 2000 Series Keypad © 2001, SpectraSensors, Inc.
  • Page 21 Alarm Action <SET PARAMETER MODE> Alarm Action 0->0 1->Full Scale This value determines whether the concentration value is set to zero or full scale in the event of an alarm condition. © 2001, SpectraSensors, Inc.
  • Page 22 Enter a numeric value (in seconds) and press the "*" key to accept the new value. The system will cycle to the next adjustable parameter. If no changes are desired to the Logger Rate, just press the "*" key. © 2001, SpectraSensors, Inc.
  • Page 23 • Press 2 for Pascal • Press 4 for Pounds per Square Inch Absolute When the “*” key is pressed the LCD will cycle to Concentration unit. Concentration Unit <SET PARAMETER MODE> Concentration Unit 0:ppmv 1:lb/mmscf © 2001, SpectraSensors, Inc.
  • Page 24 Mode 4 (System Diagnostic Parameters for Water) Mode 4 displays System Diagnostic Data for water. These values may be useful when trouble shooting the system. PP2F: 1536 POWER: 2854 INDEX: ZERO: © 2001, SpectraSensors, Inc.
  • Page 25 The TEST key provides basic diagnostic test results for laser power, pressure and temperature sensors, and the infrared spectrum that is recorded by the system for analysis. The LCD will display the following for a dual-channel system. <TEST MODE> ENTER SELECTION 1=H20 2=CO2 © 2001, SpectraSensors, Inc.
  • Page 26 Mode 2 divided by 4. The factory default setting of Spectrum Average = 4 gives a line of output each second. To save the data from the serial port, use the capture feature on the terminal © 2001, SpectraSensors, Inc.
  • Page 27: Power-Down Procedure

    The power-down procedure is simple. Remove the power cable from the AC outlet or disconnect power from the gas sensor circuit in the case of a hardwired system. There is no specific sequence beyond that for shutting down 2000 Series gas sensors.
  • Page 28: Maintenance

    Procedure for Cleaning Contaminated Mirrors The 2000 Series is intended to measure very clean low water content gas (no more than 20 lbs/MMscf). SpectraSensors has other models available that are capable of measuring gas with higher moisture concentration. The sample gas inlet line must have a coalescing filter to prevent contamination of the internal optical components.
  • Page 29 Method: SpectraSensors recommends using a solvent rinse cleaning process to avoid the possibility of scratching the optics. In most cases this should be sufficient to restore the optics to usable condition. A suitable cleaning kit is available from your local sales representative.
  • Page 30 7. Set the mirror assembly aside in a clean area. 8. Gently spray some solvent onto the o-ring and wipe it clean with a clean, dry, lint-free wipe. 9. Put a small dab of non-outgasing grease on the o-ring and wipe it off. © 2001, SpectraSensors, Inc.
  • Page 31 Note the arrangement of the washers and lock washers so that the flange can be attached the same way on reassembly. 13. Leave the o-ring in the top of the flange on the sample cell. © 2001, SpectraSensors, Inc.
  • Page 32 18. Re-attach the mirror assembly to the bottom of the sample cell, aligning it the same way it was to begin with. 19. Re-connect the measurement head cables. 20. The gas sensor is now ready to power up. © 2001, SpectraSensors, Inc.
  • Page 33: Troubleshooting

    High Humidity High humidity or condensation of water may cause temporarily high readings. If the 2000 Series is exposed to these conditions for long periods of time, sampling lines may take a long time to completely outgas. Sufficient time should be...
  • Page 34 Table 3 Final Troubleshooting Table Symptom Response Non-Operation (at start up): Is the AC power connected to both 2000 Series and AC power source? Switch On? Non-Operation (after start up): Is the AC power source good? (100 to 250 VAC @ 50-60 Hz) Check fuse.
  • Page 35: Warranty Information

    Disclaimer SpectraSensors accepts no responsibility for consequential damages arising from the use of this equipment. Liability is limited to replacement and/or repair of defective components.

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