Sony Ericsson V640i Working Instruction, Mechanical
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Working Instruction, Mechanical
Applicable for V640i & K630i
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 14
3.1 Battery Cover..........................................................................15
3.2 Camera Inlay & Antenna Cover Assy ...................................15
3.3 Front Cover .............................................................................15
3.4 Keypad & PCBA......................................................................15
3.5 Speaker Box & Antenna Assy ...............................................15
3.6 LCD Frame Assy.....................................................................15
3.7 Camera Key.............................................................................16
3.8 QCIF VGA Camera..................................................................17
3.10 Key Foil Assy & LCD..............................................................20
3.11 M2 Cover .................................................................................23
3.12 On/Off Key...............................................................................24
3.13 System Connector..................................................................25
3.14 Vibrator....................................................................................26
3.15 Volume Key.............................................................................27
3.16 Liquid Intrusion Indicator ......................................................28
3.17 Label .....................................................................................29
3/000 21-1/FEA 209 544/133 A
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
Battery Cover ........................................................................ 7
2.1.2
Camera Inlay & Antenna Cover Assy .................................... 8
2.1.3
Front Cover ......................................................................... 10
2.1.4
Keypad & PCBA .................................................................. 11
2.1.5
Speaker Box & Antenna Assy ............................................. 12
2.1.6
LCD Frame Assy ................................................................. 13
Working Instruction, Mechanical
1(38)

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Summary of Contents for Sony Ericsson V640i

  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for V640i & K630i CONTENTS 1 Introduction ................3 1.1 Equipment.................4 1.2 General cautions ..............5 1.3 Adhesives .................5 2 Disassembly ................6 2.1 Overview ...................6 2.1.1 Battery Cover ................ 7 2.1.2 Camera Inlay & Antenna Cover Assy ........8 2.1.3...
  • Page 2 PCBA & Keypad ..............33 4.1.4 Front Cover ................. 34 4.1.5 Antenna Cover & Camera Inlay........... 35 4.1.6 Battery & Battery Cover............37 5 Revision history ..............38 3/000 21-1/FEA 209 544/133 A 2(38) © Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction FRONT BACK 3/000 21-1/FEA 209 544/133 A 3(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/133 A 4(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 3/000 21-1/FEA 209 544/133 A 5(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    2. Camera Inlay Assy (a) Antenna Cover (b) 3. Front Cover 4. Keypad 5. Speaker Box & Antenna Assy 6. LCD Frame Assy (a) PCBA (b) 7. Back Cover Complete Assy 3/000 21-1/FEA 209 544/133 A 6(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Battery Cover

    Grip Battery Cover with fingers and lift off Battery Cover. Grip Battery as shown in picture and lift up to release the battery. Grip Battery as shown in picture and lift out from phone. 3/000 21-1/FEA 209 544/133 A 7(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8: Camera Inlay & Antenna Cover Assy

    Insert side Guitar pick as shown and unlatch snap hooks and run the Guitar pick along the side of Antenna Cover shown by the arrow. Repeat this for other side of phone. 3/000 21-1/FEA 209 544/133 A 8(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9 Working Instruction, Mechanical Camera Inlay Assy & Antenna Cover Assy continued Grip Antenna Cover with fingers and lift off from phone. 3/000 21-1/FEA 209 544/133 A 9(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 10: Front Cover

    Insert guitar pick tool as shown in picture and unlatch snap hooks along the side of the phone as shown by the arrow. Repeat this again for other side. Grip Front Cover and lift away from phone. 3/000 21-1/FEA 209 544/133 A 10(38) © Sony Ericsson Mobile Communications AB...
  • Page 11: Keypad & Pcba

    Repeat this step for (1) top and (2) other side PCBA Assy. Grip at top and lift the LCD Frame Assembly to remove it from PCBA as shown in picture. 3/000 21-1/FEA 209 544/133 A 11(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 12: Speaker Box & Antenna Assy

    & A PCBA! NTENNA SSY CAN JUMP OFF THE Repeat this step for other side. Grip Speaker Box & Antenna Assy and lift away from PCBA. 3/000 21-1/FEA 209 544/133 A 12(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 13: Lcd Frame Assy

    E CAREFUL NOT TO DAMAGE FLEX Release LCD Connector using side opening tool. Grip LCD Frame Assy with fingers and lift from PCBA. 3/000 21-1/FEA 209 544/133 A 13(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 14: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/133 A 14(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 15: Battery Cover

    Follow the 4.1.2 – 4.1.6 Reassembly instructions! 3.6 LCD Frame Assy Follow the 2.1.1 – 2.1.6 Disassembly instructions! Instruction text Follow the 4.1.1 – 4.1.6 Reassembly instructions!! 3/000 21-1/FEA 209 544/133 A 15(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 16: Camera Key

    Remove using tweezers. INSTALLATION Position into place with Tweezers. Check placement using the tweezers to secure the Camera Key. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 16(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 17: Qcif Vga Camera

    Insert VGA camera tool into VGA socket as shown in picture Loosen the camera from socket by lift tool upwards. Remove QCIF VGA Camera by tweezers. INSTALLATION Overview picture showing alignment markings. 3/000 21-1/FEA 209 544/133 A 17(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 18 Working Instruction, Mechanical Qcif VGA Camera continued Press down on each corner of VGA “QCIF” camera and secure using tweezers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 18(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 19: Receiver "Ear Speaker

    Use tweezers to push out receiver. Overview picture. INSTALLATION Use tweezers to position the Receiver. Use Tweezers to secure receiver. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 19(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 20: Key Foil Assy & Lcd

    Loosen 1 snap hooks using side opening tool. Repeat this step for 2 snap hook Lift off the Key Foil Assy as shown in picture. 3/000 21-1/FEA 209 544/133 A 20(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 21 LCD and lift out of LCD Frame INSTALATION Position into place the LCD and press down carefully. Check placement of LCD and flex location pin is positioned correctly. 3/000 21-1/FEA 209 544/133 A 21(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22 Position Key Foil Assy into place and check alignment pins. Press down and secure the Key Foil Assy. Use Tweezers to secure the positioning of camera button. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 22(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 23: M2 Cover

    INSTALLATION Position into place with Tweezers then press in the Memory Card Lid until it’s secure to Frame Assembly. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 23(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 24: On/Off Key

    Follow the 2.1.1 – 2.1.6 Disassembly instructions! Overview picture. Remove using tweezers. INSTALLATION Position into place with tweezers, then Check placement. Follow the 4.1.1 – 4.1.6 Reassembly instructions 3/000 21-1/FEA 209 544/133 A 24(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25: System Connector

    Grip with fingers the System Connector and pull away from PCBA. INSTALLATION Push System Connector into place and secure to PCBA. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 25(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 26: Vibrator

    Remove with tweezers gripping the side avoiding the metal contacts pins. INSTALLATION Place the vibrator in the cavity, Use side tweezers to position into place. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 26(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 27: Volume Key

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Overview picture. Remove using tweezers. INSTALLATION Position into place with tweezers. Check placement. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 27(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 28: Liquid Intrusion Indicator

    INSTALLATION Attach the new liquid intrusion indicator with the tweezers and the dentist hook. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 28(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 29: Label

    OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/133 A 29(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 30 2. Back Cover Complete Assy 3. Speaker Box & Antenna Assy 4. Keypad 5. Front Cover 6. Antenna Cover Assy (a) Camera Inlay Assy (b) 7. Battery (a) Battery Cover (b) 3/000 21-1/FEA 209 544/133 A 30(38) © Sony Ericsson Mobile Communications AB...
  • Page 31 Press down and secure snap hooks at top end of PCBA. Press down and secure snap hooks at bottom end of PCBA. Secure Key Foil connector using finger. 3/000 21-1/FEA 209 544/133 A 31(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 32 Working Instruction, Mechanical 4.1.2 Speaker Box & Antenna Assy Position Speaker Box & Antenna Assy into place. Press down on both sides using fingers to secure the Assy. 3/000 21-1/FEA 209 544/133 A 32(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 33: Pcba & Keypad

    Press down on PCBA Assy to secure into the Back Cover Assy. Position Keypad into place onto to the Key Foil Assy. Check alignment of Keypad. 3/000 21-1/FEA 209 544/133 A 33(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 34: Front Cover

    IGHTEN THE SCREWS ACCORDING TO THE SCREWING SEQUENCE SHOWN BY THE NUMBERS IN THE PICTURE Use 22NCM torque pressure to tighten all four screws using torx bit no.6. 3/000 21-1/FEA 209 544/133 A 34(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 35 Use 22NCM torque pressure to tighten the screw using torx bit no.6. LWAYS USING NEW AMERA NLAY WHEN RE ASSEMBLING THE PHONE Position Camera Inlay into position using tweezers. 3/000 21-1/FEA 209 544/133 A 35(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 36 Working Instruction, Mechanical Antenna Cover Assy & Camera Inlay Assy continued Press down with fingers to secure Camera Inlay. 3/000 21-1/FEA 209 544/133 A 36(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 37: Battery & Battery Cover

    Press battery into position. Slide on Battery Cover as shown in picture. Secure Battery Cover by pushing it in the direction shown in the picture until fully closed. 3/000 21-1/FEA 209 544/133 A 37(38) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 38: Revision History

    Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2007-09-20 Release 3/000 21-1/FEA 209 544/133 A 38(38) © Company Internal Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

K630i

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