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Working Instructions - mechanical
Applicable for K600i, K600c, K608i & V600i
CONTENTS
1
Read this first! ......................................................................................... 2
2
Introduction.............................................................................................. 3
3
Repair actions.......................................................................................... 4
3.1
3.2
Rear Case sub ass'y ..................................................................................8
3.3
Front Case sub ass'y................................................................................10
3.4
Keypad .....................................................................................................11
3.5
Key Flex ass'y ..........................................................................................12
3.6
LCD.... .....................................................................................................14
3.7
Receiver ...................................................................................................16
3.8
Frame & Camera Front ............................................................................17
3.9
Antenna Frame ass'y ...............................................................................19
3.10
Flash Light................................................................................................20
3.11
Camera Grommet.....................................................................................21
3.12
Videophone Key .......................................................................................21
3.13
Volume Key ..............................................................................................22
3.14
Internet Key ..............................................................................................22
3.15
Microphone ..............................................................................................23
3.16
Camera, rear ............................................................................................23
3.17
Liquid Intrusion Indicator ..........................................................................24
3.18
Cover USB ...............................................................................................25
3.19
Vibrator ass'y ...........................................................................................26
3.20
Loudspeaker ............................................................................................27
3.21
Cover & Bearing, camera rear..................................................................28
3.22
Magnet .....................................................................................................29
3.23
Cap RF (external antenna).......................................................................30
3.24
Co-brand inlay ..........................................................................................31
4
Label ....................................................................................................... 32
5
Revision History .................................................................................... 33
3/00021-1/FEA 209 544/94 A
Company Internal
Sony Ericsson Mobile Communications AB
K600/K608/V600 Working Instructions - mechanical

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Summary of Contents for Sony Ericsson K600

  • Page 1: Table Of Contents

    K600/K608/V600 Working Instructions - mechanical Working Instructions - mechanical Applicable for K600i, K600c, K608i & V600i CONTENTS Read this first! ..................2 Introduction....................3 Repair actions..................4 Battery Lid & Battery ..................6 Rear Case sub ass’y ..................8 Front Case sub ass’y................10 Keypad .....................11...
  • Page 2: Read This First

    K600/K608/V600 Working Instructions - mechanical 1 Read this first! After reading section 2 ‘Introduction’ and the first page of section 3 ‘Repair Actions’, do as follows when a mechanical part needs to be replaced: • Search for the part name on the contents page and go to the page number where the instruction is found •...
  • Page 3: Introduction

    K600/K608/V600 Working Instructions - mechanical 2 Introduction SPECIAL TOOLS No new special tools are introduced but a few other Sony Ericsson tools are required: • NTZ 112 459 Torque screwdriver (or equivalent) set to 20 Ncm ± 6% and 11 Ncm ± 2 Ncm •...
  • Page 4: Repair Actions

    K600/K608/V600 Working Instructions - mechanical 3 Repair actions K600 K608 3/00021-1/FEA 209 544/94 A 4(33)  Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5 K600/K608/V600 Working Instructions - mechanical V600 PRECAUTIONARY ACTIONS Press the On/Off-button to turn the phone off. K600 & V600 K608 3/00021-1/FEA 209 544/94 A 5(33)  Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Battery Lid & Battery

    K600/K608/V600 Working Instructions - mechanical 3.1 Battery Lid & Battery REMOVAL Push the two locking knobs downwards. Gently fold up the battery lid and remove it. Lift up the battery and remove it. 3/00021-1/FEA 209 544/94 A 6(33)  Company Internal...
  • Page 7 K600/K608/V600 Working Instructions - mechanical Battery Lid & Battery continued ASSEMBLY Put the battery in the battery compartment. Attach the battery lid by starting at the side of the volume keys and then fold it down. Lock the lid with the two locking knobs.
  • Page 8: Rear Case Sub Ass'y

    3.2 Rear Case sub ass’y REMOVAL Follow the Removal Instructions of section 3.1 This picture shows the screw positions of K600 which are the same for K608 and V600! Remove the four screws using torx bit no. 6. Removed screws cannot be used and must be scrapped!
  • Page 9 K600/K608/V600 Working Instructions - mechanical Rear case sub ass’y continued ASSEMBLY Position the rear case onto the front case and gently push to make them snap together. Tighten four new screws using 20 Ncm torque with torx bit no. 6.
  • Page 10: Front Case Sub Ass'y

    K600/K608/V600 Working Instructions - mechanical 3.3 Front Case sub ass’y REMOVAL Follow the Removal instructions of sections 3.1–3.2 Press with the Front Opening Tool on the digit ‘2’ of the keypad to release the PCB. Separate the PCB from the front case.
  • Page 11: Keypad

    K600/K608/V600 Working Instructions - mechanical 3.4 Keypad REMOVAL Follow the Removal instructions of sections 3.1 – 3.3 Fold up the keypad and insert the Flexfilm Assembly Tool as shown in the picture. Release the joystick button by carefully bending upwards and then removing the keypad including the joystick button.
  • Page 12: Key Flex Ass'y

    K600/K608/V600 Working Instructions - mechanical 3.5 Key Flex ass’y REMOVAL Follow the Removal instructions of sections 3.1 – 3.4 The side buttons of key flex are located as indicated by the arrows and are attached with adhesives. Use the dentist hook, or tweezers to release the side buttons of the key flex.
  • Page 13 K600/K608/V600 Working Instructions - mechanical Key Flex ass’y continued ASSEMBLY The camera key switch is located as indicated by the arrow. Slide the camera key switch down into the two supports of the frame. Fold down the flex film over the frame and attach the two side keys.
  • Page 14: Lcd

    K600/K608/V600 Working Instructions - mechanical 3.6 LCD REMOVAL Follow the Removal instructions of sections 3.1 – 3.5 There is a gap between the LCD and the frame which is located as indicated by the arrow. Put the dentist hook in this gap and raise the LCD from the frame and turn it upside down.
  • Page 15 K600/K608/V600 Working Instructions - mechanical LCD continued ASSEMBLY The ZIF connector functions like this: Gently slide the flex film into the ZIF connector and close the ZIF Connector using the Flexfilm Assembly Tool. Attach a new protection sheet using the Flexfilm Assembly Tool.
  • Page 16: Receiver

    K600/K608/V600 Working Instructions - mechanical 3.7 Receiver REMOVAL Follow the Removal instructions of sections 3.1 – 3.6 Disconnect the receiver connector by using the dentist hook. Place the dentist hook as shown in the picture and remove the receiver. ASSEMBLY Connect the receiver connector to the PCB.
  • Page 17: Frame & Camera Front

    K600/K608/V600 Working Instructions - mechanical 3.8 Frame & Camera Front REMOVAL Follow the Removal instructions of sections 3.1 – 3.7 Remove the three screws using the Phillips bit. Removed screws cannot be reused and must be scrapped! Insert the Front Opening Tool into the gap between the BTB connector of the camera front and the PCB.
  • Page 18 K600/K608/V600 Working Instructions - mechanical Frame & Camera Front continued snap hook. snap hook. Remove the frame and release the camera front from the frame. ASSEMBLY Use the Flex Film Assembly Tool or your fingers to connect the BTB connector of the camera front.
  • Page 19: Antenna Frame Ass'y

    K600/K608/V600 Working Instructions - mechanical 3.9 Antenna Frame ass’y REMOVAL Follow the Removal instructions of sections 3.1 – 3.8 Release the antenna frame by unsnapping the three snap hooks and then turn the antenna frame upside down. . The ZIF connector functions like this: Use a dentist hook to open the ZIF connector and remove the antenna frame.
  • Page 20: Flash Light

    K600/K608/V600 Working Instructions - mechanical 3.10 Flash Light REMOVAL Follow the Removal instructions of sections 3.1 – 3.9 If the flash light packing is damaged, remove the packing from the flash light using tweezers. The packing cannot be reused. Slightly press on the edge of the antenna frame and simultaneously press on the top of flash light to remove it.
  • Page 21: Camera Grommet

    K600/K608/V600 Working Instructions - mechanical 3.11 Camera Grommet REMOVAL Follow the Removal instructions of sections 3.1 – 3.8 Use your fingers to remove the camera grommet without touching the camera lens. ASSEMBLY Use your fingers to put the camera grommet onto the camera.
  • Page 22: Volume Key

    K600/K608/V600 Working Instructions - mechanical 3.13 Volume Key REMOVAL Follow the Removal instructions of sections 3.1 – 3.3 Remove the volume key by using the dentist hook or tweezers. ASSEMBLY Use your fingers or tweezers to attach the volume key inside the front case.
  • Page 23: Microphone

    K600/K608/V600 Working Instructions - mechanical 3.15 Microphone REMOVAL Follow the Removal instructions of sections 3.1 – 3.3 Remove the microphone with a dentist hook. ASSEMBLY Place a microphone into the frame cavity. Press the microphone gently to the bottom of the cavity.
  • Page 24: Liquid Intrusion Indicator

    K600/K608/V600 Working Instructions - mechanical 3.17 Liquid Intrusion Indicator REMOVAL & ASSEMBLY Follow the Removal instructions of sections 3.1 – 3.2 Notice the liquid intrusion indicator position on the frame. Remove the liquid intrusion indicator with a dentist hook. Clean the frame surface with isopropyl alcohol before attaching the new indicator.
  • Page 25: Cover Usb

    Follow the Removal instructions of sections 3.1 – 3.2 Remove and mount the USB cover by using tweezers, in the rear case for K600 and K608, and in the front case for V600. Follow the Assembly instructions of sections 3.2 – 3.1...
  • Page 26: Vibrator Ass'y

    K600/K608/V600 Working Instructions - mechanical 3.19 Vibrator ass’y REMOVAL Follow the Removal instructions of sections 3.1 – 3.2 Do not lift the vibrator by the flywheel! Raise the vibrator from its position with the dentist hook and then gently lift it upwards to remove.
  • Page 27: Loudspeaker

    K600/K608/V600 Working Instructions - mechanical 3.20 Loudspeaker REMOVAL Follow the Removal instructions of sections 3.1 – 3.2 Put the dentist hook underneath the loudspeaker and remove it by gently lifting upwards. Clean the surface with isopropyl alcohol. ASSEMBLY Always attach a new speaker cushion in the cavity.
  • Page 28: Cover & Bearing, Camera Rear

    K600/K608/V600 Working Instructions - mechanical 3.21 Cover & Bearing, camera rear REMOVAL Follow the Removal instructions of sections 3.1 – 3.2 To replace just the cover: Loosen the screw in the middle using the Phillips bit and remove the cover from the opposite side...
  • Page 29: Magnet

    K600/K608/V600 Working Instructions - mechanical 3.22 Magnet REMOVAL Follow the Removal instructions of sections 3.1 – 3.2 & 3.21 Remove the magnet by using the dentist hook or tweezers. Magnets cannot be reused and must be scrapped! ASSEMBLY Clean the cover surface with isopropyl alcohol.
  • Page 30: Cap Rf (External Antenna)

    Remove the cap with the dentist hook. Mount the new cap with your fingers. This picture shows where the cap RF is located on K600. This picture shows where the cap RF is located on K608. This picture shows where the cap RF is located on V600.
  • Page 31: Co-Brand Inlay

    K600/K608/V600 Working Instructions - mechanical 3.24 Co-brand inlay REMOVAL & ASSEMBLY Gently remove the co-brand label with the dentist hook. Do not reuse a co-brand label. Clean the surface of the cavity with isopropyl alcohol. Attach the new label by using tweezers or with your fingers and keep the pressure on the label for a few seconds to secure that it has become fixed.
  • Page 32: Label

    K600/K608/V600 Working Instructions - mechanical 4 Label TOOLS • Hot air flow solder station • Blunt pair of tweezers • Zebra printer and computer INSTRUCTION This instruction should be used when exchanging an old label or assembling a new one.
  • Page 33: Revision History

    K600/K608/V600 Working Instructions - mechanical 5 Revision History Rev. Date Changes / Comments 2005-06-29 Initial release 3/00021-1/FEA 209 544/94 A 33(33)  Company Internal Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

K608K608iK600iK600cV600V600i

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