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Summary of Contents for REID LIFTING PORTAGANTRY 11000
- Page 1 PORTAGANTRY 11000 Assembly & Operation Guide US.REIDLIFTING.COM...
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Page 2: Table Of Contents
Contents Correct Operation ATEX Intended Use ATEX Maximum Capacity Classification [Zone 2] Spark Formation Inspection Prior to Initial Operation Inspection Before Starting Work Static Electricity Temperature Range Inspection, Maintenance & Repair Notes for Correct Operation Assembly Instructions Warning Traversing the Load Variants &... - Page 3 PORTAGANTRY 11000 Lightweight. Portable. Safe. Please read the following instructions and They apply for: It is the responsibility of the end user to adhere guidance notes carefully, before using or to the Health & Safety and accident prevention Operation, including preparation, operating the system.
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Page 4: Correct Operation
2, validated modular gantries, due to the interchangeability of by a qualified person. REID Lifting products will, This product has different ratings depending A-frames and beams to suit the customers need,... -
Page 5: Inspection Prior To Initial Operation
PORTAGANTRY 11000 Inspection Prior to Initial Operation Notes for Correct Operation Attach the hoist to the lifting point on the trolley only, making sure it is attached in a way Each product must be inspected prior to initial We recommend the use of load-sensing or that does not expose the user to danger by operation by a competent person to ensure that the overload protection devices on all lifts. -
Page 6: Warning
Correct Operation Warning Moving Under Load Be aware of any adverse weather conditions such as strong or gusty winds which could The equipment should not be used outside When moving the gantry underload, the following impose additional horizontal loads and affect of its limitations, or for any purpose other than instructions MUST be followed: the stability of the structure. -
Page 7: Fall Protection Applications
OSHA 1910 Subpart I or 1926 Subpart M. ensure there is adequate fall clearance Please contact REID Lifting for further details. Users may be attached to the system via a when working at height (refer to figure C). A... -
Page 8: Warning
Inspection & Maintenance Only use the product for fall arrest applications Ensure that any fall protection system make sure that working procedures prevent when the castor brakes are engaged. components being used are compatible and individual lifelines from crossing and becoming meet the requirements of applicable standards. -
Page 9: Regular Inspections
Failure to do so could have an impact on the information is required on inspection and test structural performance and stability of the criteria, please contact your supplier’s technical product. REID Lifting and its resellers can supply department or REID Lifting. these spare parts locally. -
Page 10: Atex
This and REID Lifting Ltd will not accept any vapors or mists or by air and dusts mixtures are applies especially in the case of rust or surface... -
Page 11: Static Electricity
PORTAGANTRY 11000 Static Electricity Inspection, Maintenance & Repair If using the product in explosive atmospheres, in addition to the Regular Inspection and For Zone 2 applications, there is a potential Special attention should be given to dust deposits Maintenance information above, these additional risk of static electricity build-up leading to on the structure, especially in areas where the instructions should be followed:... -
Page 12: Assembly Instructions
Assembly Instructions The PORTA GANTRY and its constituent components are described in the image below. Trolley Bolts, Nuts & Beam Washers Adjustable Strut Upright Cheek Plate Stabiliser Leg Trap Plate Strut Handle Hockey Stick Leg Brace Lockable Castors... - Page 13 PORTAGANTRY 11000 The PORTA GANTRY system is delivered flat Gantry Tool Set (supplied as an option): This illustration demonstrates how an A-frame will packed on a pallet and should include: arrive, prior to its assembly. Ratchet handle 1/2” sq drive 2 x A-Frames 24mm socket 1 Trolley...
- Page 14 Assembly Instructions Bolt 2 Bolt 1 This illustration demonstrates the bolt positions Lay the two A-Frames a beam length apart on a Offer one end of the beam to the rear bolt-hole flat surface in line with each other with the castor on the cheek-plate (bolt 1) and insert a bolt (1 &...
- Page 15 PORTAGANTRY 11000 Mechanical Aid Assembly Spare Bolt The further the trolley away from the A-frame the greater the mechanical advantage. Ladder will be required to reach bolt holes. Mechanical Aid Move the trolley to the last beam hole on the side Attach chain block to trolley master-link and attach Operate the chain block until the A-frame of the A-frame to be assembled...
- Page 16 Assembly Instructions Manual Assembly Attach the lifting device to the trolley in order to avoid having to lift and attach when gantry is fully erect. With the help of 2 (or 3) people, scissor the beam and A-Frame into position (using the first bolt as a hinge until A-frame assembly perpendicular to beam) The use of a suitable platform ladder...
- Page 17 PORTAGANTRY 11000 Tighten all bolts to 27 Nm (20 ft lbs) or until spring washers are fully depressed. If raising the beam height – leave the two height adjustment bolts loose on each upright. –see next section. Decide on the height required (always using the lowest setting for the work in hand).
- Page 18 Beam Height Adjustment With Geared Handwheel The following steps should be done concurrently Fig 1 on each A-Frame, ensuring that the gantry Two person operation recommended – one on uprights are vertical, and the beam is horizontal. each A-Frame Ensure the castor brakes are engaged Always wear gloves when using this item.
- Page 19 PORTAGANTRY 11000 With Ratchet System Fig 4 Fig 6 Two Person Operation Recommended – one on each A-Frame Always wear gloves when using this item. Release Ratchet (Figure 4). Ensure the hook at the end of ratchet strap is positively engaged within the bottom hole of the A-frame upright (Figure 5) Operate Ratchet...
- Page 20 Beam Height Adjustment Medium or Small A-Frame with no Fig 1 gearing fitted Two person operation recommended – one on the bolts and one on the upright. Always wear gloves when using this item. Ensure the castor brakes are engaged Adjust the upright position at one A-Frame by Beam height adjustment bolts (2 bolts on each upright).
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Page 21: Variants & Options
PORTAGANTRY 11000 Variants & Options. - Page 22 Variants & Options Manoeuvring in Wheelbarrow The list below outlines additional variants and Fig 1 Configuration options available; Stabiliser Leg Two person operation recommended - Always wear gloves when using this item. Wind Up Jack Legs Position the A-Frame on its back, with stabiliser Conversion to Winched Configurations leg on top.
- Page 23 PORTAGANTRY 11000 Changing from Wheelbarrow to Changing from Vertical to Fig 4 Fig 5 Vertical Configuration Wheelbarrow Configuration Two Person Operation is Recommended - (Reverse of previous) Always wear gloves when using this item. Two person operation is recommended - Always To use the stabiliser leg in the vertical wear gloves when using this item.
- Page 24 Variants & Options Manoeuvring A-Frame in Vertical with one hand on the A-Frame leg and one Fig 1 Configuration hand on the stabilising leg strut (as in figure 2). One person operation recommended for When “parking” the A-Frame in this mode, manoeuvring - Always wear gloves when using always apply a minimum of 2 castor brakes this item.
- Page 25 PORTAGANTRY 11000 Wind Up Jack Leg Option (WUJL) Customized Configurations ensure that the gantry uprights are vertical, and the beam is horizontal WUJL’S can be fitted to the gantry. This provides For customized systems additional assembly WUJL Inspection/Maintenance additional fine height adjustment (up to 10”). and operation information may be provided as Each foot may be adjusted independently required.
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Page 26: Dimensions
Dimensions PORTAGANTRY Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller Beam Height Adjustment To assist with this activity a Geared Wheel The height of each gantry beam is easily adjusted or Ratchet system is provided for the larger by the release of 2 bolts on each upright and gantries;... - Page 27 PORTAGANTRY 11000 Beam Options Standard Beam Length A [Dimension] 8' 2-1/2" 9' 10" 12' 10-1/4" 18' 1/2" C [Dimension] 5' 2-1/4" 6' 9-3/4" 9' 10" 11' 3/4" 15' 1/4" Weight Detailed Dimensions Dmax Dmin Hmax Hmin Product Code A-Frame Max height to Height Min height to Max height to...
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Page 28: Quality & Safety
Quality & Safety LEEA Membership - REID Lifting is a full member Regulations Accreditations of the Lifting Equipment Engineers Association Quality and Safety are at the heart of the REID This product complies with the following: (LEEA membership 000897). REID Lifting... -
Page 29: Conformité Européenne [Ce]
Each product is supplied with a certificate of out by SGS United Kingdom Ltd, 202b, Worle conformance and individual record of thorough All product names are trademarks of REID Lifting Ltd: Parkway, Weston-super-Mare, BS22 6WA, United examination or test. Kingdom (CE body no.0120) in accordance with... -
Page 30: Product Labelling
Product Labelling Product labelling The following labels must be present on the product and must be legible. 4400lbs Dependent on the product purchased, it will be labelled with either 8a or 8b in the position shown on the diagram. -
Page 31: Inspection Record
Inspection Record PORTAGANTRY 11000 Marking The serial labels indicate: The product identification number The product’s unique serial number The goods’ capacity (WLL) of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product (if applicable) CE Marking Minimum breaking load (MBL) Insert data from serial numbers found on... - Page 32 All information herein is copyright protected by REID Lifting Ltd. All company and product names are Trade Mark and Trade Name protected and all REID Lifting Ltd. Product IPR is protected under Patents, Patents Pending and/or Design Rights.
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