CARBONE SUPERARC315 Operator's Manual

Igbt inverter dc mma welding machine

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Voltaje de entrada
Voltaje de salida promedio
Corriente de soldadura
MMA
Corriente nominal de salida
Ciclo de trabajo
Tipo de protección
Peso neto
Maquinas de soldadura
FICHA TÉCNICA
SuperArc315 Máquina de soldadura Electrodo MMA
Carbone Professional Welding
DESCRIPCIÓN
Equipo profesional de clase industrial MMA compacto y con potencia real de 315 amp.
Funde sin problemas electrodos como el 6010, 6011, 6013 y 7018. Arco suave y estable
con cualquier electrodo.Pantalla digital para mayor precisión en la selección de amperaje.
Parámetros profesionales se puede seleccionar el voltaje. Conectores estándar Dinse 35.
Ciclo de trabajo de clase industrial 60% @ 315 Amp. Min/Max. Capacidad de electrodo 1.6 -
5.0mm (1/16"-3/16"). Ventilador de refrigeración con protección termostática. Perilla de control
especial de inicio de alto amperaje (Hot start) para mejorar el encendido del arco evitando
que el electrodo se pegue. Perilla control de fuerza del arco para mejor desempeño, esto le
permite adaptar el arco para llevar a cabo tal y como usted lo necesita y trabajar mejor fuera
de posición cuando se requieren cerrar las brechas de arco. Puede soldar electrodos 6010, el
microprocesador reconoce el tipo de electrodo y se regula para ofrecerle un mejor desempeño
soldando este tipo de electrodos celulósicos, ofreciendo al operador la mejor experiencia de
soldadura posible.
CÓDIGO
B001.01
1xAC 220/230/240V ±10% 50/60Hz
315A
20-315A
•315A/32V @ 60% a 40º C
•250A/29.6V @ 100% a 40º C
IP21S
22 kg
1
Detalle panel
IGBT Bridge Inverte rT echnolog y
Microprocesso r
Unit Inside
80V

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Summary of Contents for CARBONE SUPERARC315

  • Page 1 Maquinas de soldadura FICHA TÉCNICA SuperArc315 Máquina de soldadura Electrodo MMA Carbone Professional Welding DESCRIPCIÓN Equipo profesional de clase industrial MMA compacto y con potencia real de 315 amp. Funde sin problemas electrodos como el 6010, 6011, 6013 y 7018. Arco suave y estable con cualquier electrodo.Pantalla digital para mayor precisión en la selección de amperaje.
  • Page 2 DC MMA WELDING MACHINE (Suitable for 1x220V) Operators’s Manual Safety, Setup and General Use Guide EMPRESAS CARBONE S.A. REV.2 0 00133-16 Calle 5ta. Rio Abajo, Panamá, Panamá Issue Date: May. 19, 2016 Telefonos: (507) 3916309 / 3916313 Manual No.: 0-1523...
  • Page 3 Dear Customer, Thank you for selecting the our machine. We appreciate you as a customer and hope that you will enjoy years of use from your welder. Please go directly to the our website to register your unit and receive your warranty information. Your unit registration is important should any information such as product updates or re-calls be issued.
  • Page 4 Please record your equipment identification below for future reference. This information can be found on data plate at rear of machine. Product SUPERARC315 : Serial No. ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________...
  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS We are dedicated to providing you with the best possible equipment and service to meet the demanding jobs that you have. We want to go beyond delivering a satisfactory product to you. That is the reason we offer technical support to assist you with your needs should an occasion occur. With proper use and care your product should deliver years of trouble free service.
  • Page 6 SAFETY PRECAUTIONS These safety precautions are for protection of safety and health. Failure to follow these guidelines may result in serious injury or death. Be careful to read and follow all cautions and warnings. Protect yourself and others. Welding and cutting processes produce high levels of ultraviolet (UV) radiation that can cause severe skin burn and damage.
  • Page 7 SAFETY PRECAUTIONS WARNING! Persons with pacemakers should not weld, cut or be in the welding area until they consult with their physician. Some pacemakers are sensitive to EMF radiation and could severely malfunction while welding or while being in the vicinity of someone welding. Serious injury or death may occur! Welding and plasma cutting processes generate electro-magnetic fields and radiation.
  • Page 8 SAFETY PRECAUTIONS WARNING! Electrical shock can kill. Make sure all electrical equipment is properly grounded. Do not use frayed, cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or damp areas while weld-ing or cutting. Keep work surface dry.
  • Page 9: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS..........Installation.............Section A Technical Specifications..........A-1 Output Amps %duty cycle ..........A-2 Select Suitable Location..........A-3 Stacking ..............A-3 TRANSPORT - UNLOADING ..........A-3 Tilting...............A-3 Environmental Area ............A-3 Machine Grounding.............A-4 Input Connections ...........A-4 Reconnect Procedure............A-5 220/230/240V Input.............A-5 Attachment Plug Installation, Engine Driven Generator....A-5 Output Connections.............A-6 Output Connection for Stick Welding ........A-6...
  • Page 10: Installation

    INSTALLATION TECHNICAL SPECIFICATIONS max. rated Output Amps @% Duty Cycle (Based on a 10 minute cycle) (Example; 315A@60% for DC Stick) MODEL SUPER ARC315 Voltage 1xAC 220/230/240V ±10% 50/60Hz INPUT Fuse rating No-load Voltage current Adjusting Range 315A Rated Output Current 20-315A Rated Duty Cycle Efficiency...
  • Page 11 INSTALLATION Chart gives max. rated Output Amps @% Duty Cycle (Based on a 10 minute cycle) (Example; 315A@60% for DC Stick) Using standard input cable for protected input supply 100% 320A OUTPUT AMPS Wiring and protection based on the IEC60974.1 National Electric Code: Use a Super Lag type fuse or circuit breaker with a delay in tripping action.
  • Page 12: Select Suitable Location

    INSTALLATION SAFETY PRECAUTIONS Read entire installation section before starting installation. Neither let the equipment or the single unit fall, nor put it down with force. Once it has been removed from the packing, the ELECTRIC SHOCK can kill. power source can be used to move it in the ·Only qualified personnel should hand or on the shoulder.
  • Page 13: Machine Grounding

    INSTALLATION MACHINE GROUNDING a) A metal underground water pipe in direct contact with the earth for ten feet or more. This welder must be grounded! See your local and b) A 3/4" (19mm) galvanized pipe or a 5/8" national electrical codes for proper grounding (16mm)solid galvanized iron, steel or copper rod methods.
  • Page 14: Reconnect Procedure

    INSTALLATION an individual branch circuit. Using fuses or circuit breakers smaller than 1Also called “inverse time” or “thermal/magnetic” recommended may result in "nuisance" shut-off circuit breakers. from welder inrush currents even if not welding at These circuit breakers have a delay in tripping action that decreases as the magnitude of the high currents.
  • Page 15 INSTALLATION ENGINE DRIVEN GENERATOR The Inverter machine can be operated on engine driven generators as long as the 220/230/240 volt auxiliary meets the following conditions: . The AC waveform peak voltage is below 400 volts. . The AC waveform frequency is between 45 and 65Hz.
  • Page 16: Operation

    OPERATION Read and understand this entire section before operating the machine. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. · Do not touch electrically live parts or electrode with skin or wet clothing. · Insulate yourself from work and ground. · Always wear dry insulating gloves. Read and follow "Electric Shock Warnings"...
  • Page 17: Product Description

    OPERATION PRODUCT DESCRIPTION the Installation Section. If the duty cycle is SUPER ARC315 inverse argon arc welder exceeded, a thermal protector will shut off the produced with international advanced output until the machine cools. technology is a new variety of welding machine using IGBT.
  • Page 18: Controls And Settings

    OPERATION CONTROLS AND SETTINGS All operator controls and adjustments are located on the case front of the TIG machine. Refer to Figure B.1 and the corresponding explanations. FIGURE B.1 CONTROL PANEL 1. FRONT PANEL 2. BACK PANEL CONTROL FUNCTIONALITY 1.indication of welding current/Voltage 2.power switch 3.welding amps regulator 4.ARC force regulator 5 indicating light of power 6,indication of over heat 7.warning indicating light...
  • Page 19 OPERATION nameplate safety earthing column The earthing must be made according to the national he data plate stamped on the metal structure regulations. Make sure that the supply mains and the complies with 60974-1, earthing are sufficient and adequate EN50199(EN60974-10) international standards and contains the following information: * (a) Manufacturer's name and address * (b) Trademark...
  • Page 20: Welding In Stick Mode

    OPERATION WELDING IN STICK MODE RECOMMENDED ELECTRODE AMPERAGE RANGES SMAW Process Welding Amp Range for Stick Electrode Size ELECTRODE TYPE POLARITY 3/32" 1/8" 5/32" E6010 40 -70 75 - 130 90 - 175 E6011 40 - 80 55 - 110 105 - 135 E6013 70 - 95...
  • Page 21 OPERATION 1. Turn on the power switch on the rear of the unit. Allow unit to cycle through its start up program. 2. Make sure electrode holder is connected to the positive terminal and the work clamp is connected to the negative connector.
  • Page 22: Maintenance

    MAINTENANCE SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. ● Only qualified personnel FAN MOTOR OR FAN BLADE REPLACEMENT should per-form this When installing a new fan blade or fan motor be maintenance. sure to maintain proper shaft spacing. ● Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.
  • Page 23: Troubleshooting

    TROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by our Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 24 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Trouble Causes Problem Solving Power lamp 1.No electricity input 1.Check incoming line not light 2.Switch of welder fails. 2.Replace the switch 1.Fan poer line is off. 1.Reconnect the line Fan not 2.Enclosure blocks the fan due to 2.Reform the enclosure rotating...
  • Page 25 DIAGRAMS NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
  • Page 26: Accessories

    ACCESSORIES Appendix FACTORY INSTALLED OPTIONS PACKING LIST ★ ★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★ PowerArc250ST Welding machine Operation instructions Certificate of quality TIG Torch optional accessory Ground clamp+cable Welding holder+cable ━━━━━━━━━━━━━━━━━━━━━━━ Certificate of quality Name of product: DC MMA/TIG WELDING MACHINE Type of product: PowerArc250ST Packing Test results of this welder fulfils_____________ _________technical requirements and its release...
  • Page 27 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
  • Page 28 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...

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