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4. CHarGinG
important WarrantY inFormation:
the battery pack fitted to this cordless tool is considered to be a consumable item and its
ability to accept charge will reduce over time. We will warranty it against mechanical and
electrical defect for a period of one year - this does not cover fair wear and tear.
if the battery is not properly charged before first use, or regularly conditioned, its capacity
will diminish. under these circumstances we will not replace the battery pack even if it is
less than one year old.
WarninG! Before charging this unit disconnect the output leads as they will remain
‰
live whilst charging.
WarninG never clamp the output leads from the unit to the carry handle as this
‰
could result in a short circuit.
important! only recharge PoWErstArts with the Ac charger provided.
the charger is automatic and does not require the user to monitor the progress of
the charge. furthermore, whenever the PoWErstArt is not in use it should be
connected to the charger, failure to do this will invalidate the warranty.
4.1.
reaDinG tHe poWer leVel inDiCators
the charge level of the PoWErstArt200 can be seen at any time by pressing
the test button (fig.1.A) and noting the meter (fig.1.E) reading.
When the needle is in the green sector the unit is fully charged and is ready to
be used.
the red sector indicates that immediate charging is required and the yellow
sector indicates that recharging is advisable.
4.1.1.
for the PoWErstArt500 and 900 models press and hold the test button, the
LED's (fig.2.E) from left to right, four orange (low power) and six green will light
up one by one and stop at the level of charge, the further to the right the higher
the charge.
4.2.
reCHarGinG
When new the unit should be charged before use until the charger display
indicates "Full".
WarninG! use the supplied charger, cable and connector. unauthorised parts
‰
may damage the unit and will invalidate the warranty.
4.2.1.
Ensure that you strictly apply the safety instructions as stated in section 3.
4.2.2.
Ensure that the POWERSTART control switch (fig.1.D) is in the 'Off' position.
4.2.3.
Plug the charger mains cable into a 230 volt supply. The green 'On' LED will illuminate.
4.2.4.
Plug the charger cable into the charge input socket (fig.1.B) of the unit. the unit will now charge automatically and the charger LED's will
indicate the level of charge. When the green 'Full' LED comes on, charging is complete but the charger should not be disconnected or
switched off.
Leave it connected to the PoWErstArt to ensure that the unit is fully charged when next required.
4.2.5.
to disconnect the charger from the PoWErstArt, first switch off the charger, then press and hold the latch immediately above the
socket and pull out the plug.
important! If the 'Fault' LED on the charger illuminates, switch off the charger, disconnect it from the POWERSTART and contact your
sealey stockist.
note: the PoWErstArt charging circuits are protected against short circuit by thermal breakers.
the breaker in the PoWErstArt200 has automatic reset whilst those in the PoWErstArt500 and PoWErstArt900 (two in each
- one per battery) have manual reset buttons on the front panel.
5. oPErAtion
WarninG! YOU MUST FOLLOW SAFETY INSTRUCTIONS AND ENSURE THAT THE POWERSTART AND VEHICLE VOLTAGES ARE
‰
THE sAME.
5.1.
Before use, press the test button to confirm that the POWERSTART is charged (see 4.1.).
5.2.
Apply the vehicle hand brake and select neutral gear (or 'Park' if automatic transmission). Turn ignition and electrical accessories off.
5.3.
use in a well ventilated area and wear protective eye shields and clothing.
WarninG! Do not allow the red and black clamps to touch each other once the leads are connected to the PoWErstArt. Ensure
‰
that the correct clamps are placed on the correct battery terminals.
5.4.
With the leads disconnected from the PoWErstArt attach the positive rED (+) clamp to the positive terminal on the vehicle
battery. Ensure that the terminal is clean.
note: on vehicles with multiple batteries connect positive clamp to positive battery terminal which is connected to vehicle
electrical system.
5.5.
Attach the negative BLACK (-) clamp to the (ground) engine block or frame of the vehicle. Ensure that the cables are not in the path of
moving engine parts, such as the fan and are away from the carburettor/injection system, fuel lines etc.
5.6.
the lead plug on the PoWErstArt200 is fitted with a polarity indicator. Confirm that the green LED is illuminated.
If the red LED is illuminated then the clamps are cross-connected and MUST be reversed.
5.7.
With the POWERSTART control switch (fig.1.D & fig.2.D) set to 'Off' plug the leads into the socket (fig.1.C or fig.2.C).
note: The connector will only fit the socket one way round, to prevent cross-connection.
5.8.
on models POWERSTART500 AND POWERSTART900 turn the control switch (fig.2.D) to select 12 or 24V to match the vehicle
voltage. on model PoWErstArt200 turn the switch (fig. 1.D) to select 12V.
5.9.
Make sure that no one is standing near the battery. When all is oK, start the engine.
5.10.
once the vehicle has started, turn the control switch to 'Off' and then disconnect the leads from the POWERSTART.
5.11.
When removing lead clamps firstly disconnect the blaCK (-) negative clamp followed by the reD (+) positive clamp.
5.12.
important: if the vehicle does not start within six seconds, Do not continue cranking. Let the POWERSTART's internal
battery(ies) cool for three minutes before attempting to start the vehicle again. failure to do so may damage the unit.
© Jack Sealey Limited
Original Language Version
fig.1
fig.2
POWERSTART200 / 500 / 900
poWerstart200
poWerstart900
Issue 7 (H, F, 2) 21/12/17
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