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JBI Alpha-Doc MKIII Instruction Manual

Automatic punching machine
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JBI Alphadoc
Automatic Punching
Machine
Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

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Summary of Contents for JBI Alpha-Doc MKIII

  • Page 1 JBI Alphadoc Automatic Punching Machine Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 AUTOMATIC PUNCHING MACHINE LPHA-DOC OPERATOR’S MANUAL 0001 onwards ISSUE 3 JANUARY 2000 VERSION 110 V SERIAL NO : SHIPPING DATE :...
  • Page 3 INTRODUCTION NOTICE lease read this manual carefully before installing your punching machine Alpha-Doc MKIII. This manual contains recommendations and instructions for installing, adjusting, operating and maintaining your punching machine. Failure to read this manual could result in personal injury or damage to your equipment, for which we cannot be held responsible.

  • Page 4: Table Of Contents

    CONTENTS GENERAL PRESENTATION 1. Precautions for installing 2. Precautions and recommendations for using 3. Starting-up II - OPERATING 1. Use of the keyboard a) Size changing b) Setting the punching thickness c) Normal or index (option) selection d) Tool changing e) Tool coming up f) Modification of custom formats mm or inch g) Select language...

  • Page 5: Precautions For Installing

    I GENERAL DESCRIPTION 1 – PRECAUTIONS FOR INSTALLING IMPORTANT 1. Keep your machine away from the radiators and other sources of heat. The ambient temperature has to be lower than 24°. Do not block the ventilation openings. 2. Do not place the machine against a wall : allow 0,5m minimum allaround the machine to ensure the tool changing.
  • Page 6 The machine is equipped with two working speeds, whose selection is possible on the keyboard of the machine (see page 10/24) a. Normal : plain copying paper 80 strokes per minute b. Index : tab sheets 70 strokes per minute G.S.M.
  • Page 7 t is possible to punch the acetate paper or similar paper only if each sheet is interleaved with 10 sheets minimum (plain copying paper) without any responsability on our part insofar as the acetate may have a diversified composition. It is advisable to contact us and to send us some samples before any trial.
  • Page 8 See the The cover is closed The cover is open cover maintenance Message : manual of EMERGENCY contact the STOP JBI’s Twist off the Check the engineer button for emergency stop The button isn’t locked The button is locked department unlocking...

  • Page 9: Operating

    II OPERATING 1 –USE OF THE KEYBOARD a) Size changing All sizes that can be selected NECESSARY KEYS : 1 : A4P 297.0X210.0 The screen 2 : A4L 210.0X297.0 displays only 3 : A5P 210.0X148.0 one line at 4 : A5L 148.0X210.0 once 5 : US/2P 215.9X139.7 6 : US/2L 139.7X215.9...

  • Page 10: B) Setting The Punching Thickness

    b) Setting the punching thickness THICKNESSES THAT CAN BE SELECTED NECESSARY KEYS 〉 1.0 The screen 〉 0.9 displays only 〉 0.8 one line at 〉 0.7 once 〉 0.6 〉 0.5 PROCEDURE READY_ _:297.0X210.0MM 11.69X 8.27INCH Return in the main menu by pressing twice on : JAMES BURN 1: A4P Position the cursor under the thickness by using arrows :...

  • Page 11: C) Normal Or Index (Option) Selection

    c) Setting index or normal selection INITIAL MENU NECESSARY KEYS JAMES BURN The screen 1: A4P displays only : 210.0*297 mm one line at 8.27*11.69 inch once THICKNESS : 0.6 NORMAL- INDEX : N F2 : CUSTOM MENU COUNTER 1 : COUNTER 2 : 〉...

  • Page 12: D) Tool Changing

    d) Tool changing CUSTOM MENU NECESSARY KEYS The screen 〉 TOOL CHANGING displays 〉 TOOL COMING UP only one line at once. 〉 CUSTOM : mm_ 〉 CUSTOM : inch_ 1 :FRENCH F1 :RETURN PROCEDURE READY_ _:297.0X210.0MM 11.69X 8.27INCH Go into the Custom menu by pressing on : 〉...
  • Page 13 CUSTOM MENU NECESSARY KEYS The screen 〉 TOOL CHANGING displays 〉 TOOL COMING UP only one line at once. 〉 CUSTOM : mm_ 〉 CUSTOM : inch_ 1 :FRENCH F1 :RETURN PROCEDURE READY_ _:297.0X210.0MM 11.69X 8.27INCH Go into the Custom menu by pressing on : 〉...

  • Page 14: G) Select Language

    2 POSSIBLE UNITS NECESSARY KEYS 〉 TOOL CHANGING 〉 TOOL COMING UP The screen 〉 CUSTOM : mm_ displays 〉 CUSTOM : inch_ only one line at once. 1 :FRENCH F1 :RETURN 4 POSSIBILITIES OF SIZES 11 : CUST1 ***.*X***.* 12 : CUST2 ***.*X***.* 13 : CUST3 ***.*X***.* 14 : CUST4 ***.*X***.*...
  • Page 15 POSSIBLE LANGUAGE 1 : FRENCH The screen 2 : ENGLISH displays one 3 : DEUTSCH line at once 4 : SPANISH PROCEDURE READY_ _:297.0X210.0MM 11.69X 8.27INCH Go into the Custom menu by pressing : 〉 TOOL CHANGING 〉 TOOL COMING UP Position the cursor on 1 by pressing on : or on FRENCH by pressing : 〉...

  • Page 17: Use Of Operator Keyboard

    2 – USE OF OPERATOR KEYBOARD RED LIGHT FEEDER DOWN ELECTRIC FAULT - Immediate feeder down (when you are in the main KEY ON menu : READY) RED LIGHT - Initialization - Cycle strating-up JAMMING (when you are in the related menu) RED LIGHT CONFETTI...

  • Page 18: Use Of The High Pile Feeder

    3 – USE OF THE HIGH PILE FEEDER MAIN MENU NECESSARY KEYS READY_ _:210.0x297.0MM The screen 8.27x11.69INCH displays two F1 : RETURN lines at once. F2 : CUSTOM F3 : FEEDER F4 : RECEPTION COUNTER 1 : 0 RAZ : PRESS ON : : NO COUNTER 2 : 0 〉...

  • Page 19: Use Of The High Pile Reception

    4 – USE OF THE HIGH PILE RECEPTION MAIN MENU NECESSARY KEYS READY_ _:210.0x297.0MM The screen 8.27x11.69INCH displays two F1 : RETURN lines at once. F2 : CUSTOM F3 : FEEDER F4 : RECEPTION COUNTER 1 : 0 RAZ : PRESS ON : : NO COUNTER 2 : 0 〉...

  • Page 20: Options

    5 - OPTIONS a) Tab option SIDE LAYGAUGE FOR TABS WITH THREE SOLENOIDS FOR ALPHA-DOC MAC 3 TECHNICAL SPECIFICATIONS A4 P 297 x 210 mm SHEET SIZE 279,4 x 215,9 mm US P ROUND CORNERING TWO FAISABILITY ONLY ON SIDES MAXIMUM HEIGHT OF 12,7 mm TABS...

  • Page 21: B) Air Blower Unit

    b) Air blower unit This system makes easier the separation of sheets You must connect it on the PVC black tube, located inside the base on the left (operator side) Adjusting of the blower level : Open the door of the confetti tray Turn the regulator (clockwise) to increase the pressure (from 0 to 1 bar).

  • Page 22: Machine Cycle

    6 – MACHINE CYCLE a) Troubles when switching on Message Check Message Note Action NORMAL Press on the MACHINE The machine is READY CYCLING key « on » CYCLING cycling normally Check the One or several POSSIBLE fuses on the actuators are not FAULT C24V card...

  • Page 23: B) Troubles During Cycle

    b) Troubles during cycle 1 – JAMMING During cycle, three types of jamming can occur and stop the machine cycling. After the machine stops, the screen displays one message indicating the type of jamming detected. Remove paper jammed and press on the F1 key to erase the jamming message. Message : «...

  • Page 24: Maintenance

    III MAINTENANCE hen the machine runs on a normal basis, namely 8 hours a day, the tool has to be lubricated once a week with the oil can, which is supplied with this tool. Drip some oil drops in the purpose made holes The oil felt pad has to be damp VERY IMPORTANT - Check each week if it stays confettis inside the table under the tool (don’t...
  • Page 26 Consumable parts are excluded from the warranty. JBI reserves the right to request of any faulty part or component before a replacement is sent out on free of charge basis. Where this is impractical or the component has not yet been returned, JBI will charge for the component upon despatch and credit the customer upon receipt of the returned faulty part.

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