Suburban DynaPack S Series Architects And Engineers' Manual

Vertical packaged air conditioner featuring gas heat/electric cooling designed to serve multi-family applications
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Vertical Packaged Air Conditioner Featuring Gas Heat/Electric Cooling
Designed to Serve Multi-Family Applications
Fully Self-Contained Heating and
Cooling System That Provides
Designers and Builders with a
Cost Effective Alternative to
Condition Multiple Rooms.
1 to 2.5 Tons Cooling
36 – 60 MBTU GAS Heat - S Series - 80% AFUE
39 – 52 MBTU GAS Heat - H Series - 90% + AFUE
No Outside Condensing Unit
5-speed ECM Motor
R-410A Refrigerant
Insulated 16 GA Coated Steel Base Pan
Ideal For Multi-Family Applications
Designed And Built To
Perform With Efficient Reliability.
DynaPack
ARCHITECT'S AND ENGINEER'S MANUAL
1
Suburban DynaPack A&E Manual 02/2019 Rev.5

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Summary of Contents for Suburban DynaPack S Series

  • Page 1 39 – 52 MBTU GAS Heat - H Series - 90% + AFUE • • No Outside Condensing Unit • 5-speed ECM Motor • R-410A Refrigerant • Insulated 16 GA Coated Steel Base Pan Ideal For Multi-Family Applications Designed And Built To Perform With Efficient Reliability. Suburban DynaPack A&E Manual 02/2019 Rev.5...
  • Page 2 This Page Intentionally Left Blank Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 3: Introduction

    Suburban is a giant in small space gas heating. We pioneered push button and automatic solid state spark ignitions, and energy-saving DC motors. Suburban dominates the recreational vehicle market with compact heating furnaces, water heaters, and ranges.
  • Page 4: Table Of Contents

    Appendix A: Optional Heated P-Trap Installation . . . . . . . . . . . . . . . . . . . . 44 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 5: Dynapack Model Nomenclature

    052 - 52,000 Btu/Hr Input Cooling Capacity 12 - 12,000 Btu/Hr 18 - 18,000 Btu/Hr 8 - Electrical Rating 24 - 24,000 Btu/Hr - Standard Efficiency Heating 30 - 30,000 Btu/Hr - High Efficiency Heating Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 6: Dynapack Specifications-S Series

    Ignition system: solid state Direct Spark Gas connection size 1/2 inch NPT Condensate connection size 3/4 inch NPT Specifications subject to change without notice. Installation must be in accordance with local codes and regulations. Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 7: Suggested Bid Specifications-S Series

    OUTSIDE GRILLE: capacity, and 28 9/16" wide and 32-3/4" tall for units larger than 24,000 BTU in cooling capacity. Special grilles to be supplied by Suburban Manufacturing Company only. Units shall be designed to operate on Natural or LP gas* for the heating cycle.
  • Page 8: Dynapack Specifications-H Series

    Direct Spark DYPA30 64-1/2 28-1/8 24-1/2 Gas connection size 1/2 inch NPT Condensate connection size 3/4 inch NPT Specifications subject to change without notice. Installation must be in accordance with local codes and regulations. Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 9: Suggested Bid Specifications-H Series

    OUTSIDE GRILLE: capacity, and 28 9/16" wide and 32-3/4" tall for units larger than 24,000 BTU in cooling capacity. Special grilles to be supplied by Suburban Manufacturing Com- pany only. Units shall be designed to operate on Natural gas for the heating cycle.
  • Page 10: Installing Dynapack

    See Figure 2. CAUTION: The unit should be installed level front to back and side to side. Adjust front FIGURE 1 leveling legs as necessary. Suburban DynaPack A&E Manual 07/2019 Rev.6 (continued on next page)
  • Page 11 FIGURE 2 (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 12: Venting/Vent Pipe Installation

    4. Reinstall the #10 sheet metal screw to secure the vent extension tube 1825 or 1826 22-3/8" 22" and exhaust tube to its mounting bracket. TABLE 1 * Each exhaust tube is specific to each sleeve depth. FIGURE 3 - S SERIES (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 13 See Figure 4 unit width vent pipe installation. The vent pipe must terminate WHEN INSTALLED, PIPE SHOULD approximately two inches outside EXTEND PAST GRILLE 2" ± 1/2" the exterior grille. FIGURE 4 FIGURE 5 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 14: Wall Sleeve And Grille Installation

    See Figure 7. The grille mounting brackets and the outside mounting angles contain small holes for screw engagement. Drill out to a larger size for screw clearance. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 15 • Double check the level and pitch of the unit from side to side and front to back. Readjust the leg leveler screws if necessary. Tighten the leveling leg jam nut. FIGURE 6 FIGURE 7 (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 16 1826 23-7/8" 24-3/4" 32-5/8" 28-9/16" 32-3/4" DYPA30AC3A WARNING! The unit must be installed with approved wall sleeve and grille accessories for safe operation. Improper installations could result in personal injury, or death. TABLE 2 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 17 FIGURE 9 (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 18 WALL SLEEVE AND GRILLE INSTALLATION FIGURE 10 FIGURE 11 FIGURE 12 (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 19 -16 JAM NUT WELD NUT ENGAGE FLANGE ON WALL SLEEVE WITH FLANGE ON STRAP. SECURE TO UNIT WITH SELF-DRILLING SCREWS. JAM NUT LEG LEVELER FIGURE 13 FIGURE 15 - H SERIES FIGURE 15 - S SERIES Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 20: Securing Dynapack To Wall Sleeve

    480 square inches or replaced monthly to keep the cooling coil and interior duct surfaces clean and able to operate most efficiently. Optional TABLE 3 MERV 13 filters are available. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 21: S Series

    If the wall sleeve drain is routed to the building sewer system then it must be trapped to prevent sewer gasses (continued on next page) from escaping. Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 22 S SERIES FIGURE 17 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 23: H Series

    Follow local codes and standards when designing duct runs to deliver the required airflow. Minimize noise and excessive pressure drops caused by duct aspect ratio changes, bends, dampers and outlet grilles in duct runs. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 24 The unit is shipped with the Flue Gas Tube Connect the Flue Gas Tube (A) as shown. disconnected Ensure the clamp (shipped in the parts bag) is positioned as shown (B) (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 25 CONNECTION (FIELD SUPPLIED) DRIP LEG (FIELD SUPPLIED) 3/4" X 3/4" X 5/8" TEE DRAIN TRAP TUBE CONDENSATE DRAIN ACCESS PANEL 18" TO COMPRESSOR AND OUTDOOR FAN TRAP ROUTE TO BUILDING DRAIN FRONT VIEW FIGURE 18 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 26: Electrical Connections/Wiring Diagram

    208 volt operation. A disconnect should be installed next to the unit so the electrical power can be turned off for servicing or maintenance. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 27 FIGURE 19 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 28: Gas Supply And Piping

    14" water column for this test or the gas valve may be damaged. CAUTION: Suburban does not recommend the use of flex tubing to make the gas connections to the unit unless the flex tubing is a high quality stainless certified by CSA and approved for use by local code.
  • Page 29 Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 PSIG or Less and a Pressure Drop of 0.3 Inch Water Column (Based on a 0.60 Specific Gravity Gas) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 30: Start Up/System Performance

    12. Once the room reaches the set temperature, the compressor will turn off and the room air blower will turn off 30 seconds later. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 31 16. If a new blower speed was selected then re-measure the temperature rise and repeat the adjustment if needed. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 32 Use a R410A saturated temperature chart to calculate the suction super heat. Acceptable values are shown on the chart on the left. See Chart 1. CHART 1 (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 33 BURNERS: The burners can be removed for cleaning or changing orifices. PLEASE NOTE: This service must be performed by a qualified technician. (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 34: Dynapack Accessories - H Series

    *** Sleeve and grille size contingent only on cooling capacity, not heating capacity. H Series Grille showing hole for exhaust tube. H Series Grille Typical sleeve H Series For both the H and S Series Dynapack units, the grille is designed to fit inside the sleeve. Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 35: Dynapack Accessories - S Series

    *** Sleeve and grille size contingent only on cooling capacity, not heating capacity. Typical sleeve S Series Grille S Series For both the H and S Series Dynapack units, the grille is designed to fit inside the sleeve. Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 36: Fresh Air Intake Design Recommendations

    1400 square foot condo with 2 bedrooms equals 36.5 cfm 2000 square foot condo with 3 bedrooms equals 50 cfm 2600 square foot condo with 3 bedrooms equals 56 cfm 3200 square foot condo with 4 bedrooms equals 69.5 cfm Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 37 The total heat load added due to ventilation for cooling is 862 + 1300 = 2162 BTU/hr The sensible heat load added due to ventilation for heating is: ‘qvs = Cs x Qv x delta-t = 1.1 BTU/hr*cfm*F x 56 cfm x (68°F-2.2°F) = 4053 BTU/hr. Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 38 2 feet + 90 -0.3 4 feet + 90 -0.1 4 feet + 90 -0.2 4 feet + 90 -0.3 6 feet + 90 -0.1 6 feet + 90 -0.2 6 feet + 90 -0.3 TABLE 11 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 39 Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 40: Dynapack Limited Warranty

    THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE-TO-STATE. Some states do not allow limitations or exclusions, so the above limitations and exclusions may not apply to you. 09/2017 Rev.5 Supersedes 06/2004 (continued on next page) Suburban DynaPack A&E Manual 07/2019 Rev.6...
  • Page 41 8. Freight charges incurred from parts replacements. 9. Fuel or electricity costs or increases in such costs from any reason whatsoever. 10. Suburban products whose serial number has been altered, defaced or removed. 11. Suburban products installed or warranty claims originating outside the Continental U.S.A., Alaska, Hawaii and Canada.
  • Page 44: Appendix A: Optional Heated P-Trap Installation

    OF WIRES Please consult the Suburban Manufacturing website at www.SuburbanManufacturing.com for the latest product literature. Detailed dimensional data is available upon request. A complete warranty statement can be found in each product’s Installation/Operation Manual, on our website. As part of the Suburban continuous improvement program, specifications are subject to change without notice.

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