Flowserve Valtek Mark One Installation, Operation & Maintenance Instructions Manual

Flowserve Valtek Mark One Installation, Operation & Maintenance Instructions Manual

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Valtek Mark One and
Mark Two Control Valves

GENERAL INFORMATION

The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Valtek
®
Mark One and Mark Two control
valves. Product users and maintenance personnel
should thoroughly review this bulletin prior to installing,
operating or performing any maintenance on the valve.
Separate installation, operation, maintenance instruc-
tions cover additional features (such as special trim,
diaphragm actuator, handwheel and extension bonnets).
This publication does not contain information on Valtek
positioners. Refer to the appropriate Installation, Opera-
tion, Maintenance Instructions for installing, maintain-
ing, troubleshooting, calibrating and operating Valtek
positioners.
To avoid possible injury to personnel or dam-
age to valve parts, WARNING and CAUTION
notes must be strictly followed. Modifying this
product, substituting non-factory parts or us-
ing maintenance procedures other than out-
lined could drastically affect performance and
be hazardous to personnel and equipment and
may void existing warranties.
WARNING: Standard industry safety practices
must be adhered to when working on this or any
other process control product. Specifically, per-
sonal protective and lifting devices must be used
as warranted.
Valtek No. 49011
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
NOTE: Selecting the proper fastener material is the
responsibility of the customer. Typically, the supplier
does not know what the valve service conditions or
environment may be. Flowserve's standard body bolt-
ing material is B7/2H. B8 (stainless steel) is optional for
applications more than 800 ° F / 425 ° C and with
stainless steel or alloy body valves. The customer
therefore must consider the material's resistance to
stress corrosion cracking in addition to general corro-
sion. As with any mechanical equipment, periodic
inspection and maintenance is required. For more
information about fastener materials, contact your
Flowserve representative.

Unpacking

1. While unpacking the valve, check the packing list
against materials received. Lists describing valve
and accessories are in each shipping container.
2. When lifting the valve from shipping container, posi-
tion the lifting straps through the yoke legs to avoid
damage to the tubing and mounted accessories.
WARNING: When lifting an actuator with lifting
straps through the yoke legs, be aware that the
center of gravity may be above the lifting point.
Therefore, support must be given to prevent the
actuator from rotating. Failure to do so can cause
serious injury to personnel, damage to the valve
or nearby equipment.
1-1

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Summary of Contents for Flowserve Valtek Mark One

  • Page 1 Failure to do so can cause sonal protective and lifting devices must be used serious injury to personnel, damage to the valve as warranted. or nearby equipment. Valtek No. 49011 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 2 32° to 500° F / General purpose molybdenum disulfide lubricant Luball 0° to 260° C economical; good in water, steam and common chemicals; not good in harsh mediums where Krytox 206 is recommended Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 3 (Item No. 10) (Item No. 50) Figure 1: Mark One Control Valve NOTE: Item numbers correspond directly to the valve's bill of material. Refer to it for specific part numbers. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 4 5. To inspect the plug, remove by loosening the stem lubricant supply and add lubricant if necessary. See clamp and gland flange and by taking off the yoke Table II for common lubricants. clamps. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 5 V-rings (2) V-rings (2) V-rings (2) SafeGuard SureGuard SureGuard XT Live-loaded Packing Packing Packing Box E0030 Figure 2: Typical Packing Configurations NOTE: See step 1 in ”Reasembling the Body” section. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 6 WARNING: Valves with extended bonnets or down. Adjust actuator limit switches according to metal bellows seals must not have lower pack- the actuator’s operating manual. ing installed. Instead, lower packing rings Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 7 Turn the plug out of the actuator plug stem one additional thread and actuator stem (plus or minus inch / 1.60 mm). E0032 Air-to-Open Air-to-Close Figure 3: Air-action Configurations Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 8 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 9 The packing box nuts should be just over finger-tight. CAUTION: Do not overtighten packing. This can cause excessive packing wear and high stem friction that may impede plug movement. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 10 (Item No. 11) E0169 Figure 4: Exploded View – Body Assembly NOTE: Item numbers correspond directly to the valve's bill of material. Refer to it for specific part numbers. 1-10 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 11 (Item No. 345) E0170 Figure 5: Exploded View – Actuator Assembly NOTE: Item numbers correspond directly to the valve's bill of material. Refer to it for specific part numbers. 1-11 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 12 Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions.

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Valtek mark two

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