allen XR44 Hovertrim Owner's Handbook Manual

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XR44 Hovertrim
OWNER'S HANDBOOK
MODELS:
184 Hovertrim
Original Version (EN)
Issue: 11.01.2011
From Serial No. 311000001
Part No: 111-1519 (E)

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Summary of Contents for allen XR44 Hovertrim

  • Page 1 XR44 Hovertrim OWNER’S HANDBOOK MODELS: 184 Hovertrim Original Version (EN) Issue: 11.01.2011 From Serial No. 311000001 Part No: 111-1519 (E)
  • Page 3: Table Of Contents

    CONTENTS Contents - Stopping - Adjusting the Cutting Height & Main Features / Specifications Replacement of Nylon Cutting System Introduction - Before Trimming Warranty Hovertrim Maintenance 19 - 22 - Engine Safety Precautions 8 - 13 - Carburettor Adjustments - Safety Alert Symbol - Air Cleaner Service - Training - Spark Plug Service...
  • Page 5: Main Features / Specifications

    14. Engine Cover 15. Engine Start Grip 16. Fuel Cap Vent Knob 17. Fuel Cap 18. Fuel Valve Lever HAY-G00108-B Specifications Code 184E Model XR44 Hovertrim Engine Honda Engine Type GXV57 Engine Speed 4800 rpm Fuel Type Unleaded petrol Fuel Capacity 0.27 litres...
  • Page 6: Introduction

    INTRODUCTION Thank you for purchasing an Allen machine. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the product as it gives essential information regarding product safety, operation, maintenance and specifi- cations.
  • Page 7: Warranty

    WARRANTY LIMITED WARRANTY Allen products are manufactured by Hayter Limited. The manufacturer warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase. The manufacturers of the engine furnish their own war- ranty and services are provided through their authorised network (Refer to “Engine War-...
  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your machine is perfectly safe if used correctly. Failure to observe the following precautions may result in seri- ous injury.
  • Page 9 SAFETY PRECAUTIONS Preparation continued Use extra care when handling petrol and other fuels. They are flammable and vapors are explosive. Use only an approved container b. Never remove petrol cap or add fuel when engine is running. Do not smoke. Never refuel or drain the machine indoors.
  • Page 10: Operation

    SAFETY PRECAUTIONS Operation Do not operate the engine in a enclosed space where exhaust fumes (carbon monoxide) can collect. Refuel outdoors only and do not smoke while refuelling. Do not operate the machine under the influence of alcohol or drugs. Always pull the starter cord slowly until resistance is felt.
  • Page 11: Maintenance & Storage

    SAFETY PRECAUTIONS Operation continued Stop the engine and disconnect the spark plug lead: Before clearing blockages. Before cleaning / checking or working on the machine. After striking a foreign object. Inspect the machine for damage and ensure necessary repairs are made before re-starting.
  • Page 12 Wear strong work gloves when removing and reassembling the cutting device. Always replace worn or faulty parts with genuine Allen parts. Never replace the cutting mechanisms with metal parts and only use cutting mechanisms which are suitable for use at the operating speed of the machine.
  • Page 13: Safety Symbols

    Hearing and eye protection Never fit metal cutting should be worn. parts. Information Symbols Serial Number Decal Engine Stop 2010 Manufactured by Hayter Limited, Spellbrook, Bishop’s Stortford Herts. England CM23 4BU XR44 Hovertrim 40cm 16’’ Petrol STOP Code Serial No: 184E 311000001...
  • Page 14: Assembling The Hovertrim

    ASSEMBLING THE HOVERTRIM Delivery Checklist Remove the machine from the packaging and check that the following items have been supplied correctly. If any items are missing, contact your local dealer. Main deck, lower and upper handlebars. 1. R-Clip x 3 2.
  • Page 15: Before Starting The Hovertrim

    BEFORE STARTING THE HOVERTRIM Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting. Oil Type FILLER CAP/DIPSTICK Always use high quality detergent oil classified SAE 10W-30.
  • Page 16: Operating The Hovertrim

    OPERATING THE HOVERTRIM Controls Check that the engine stop lever moves freely and returns to it’s rest position when released. Starting FUEL CAP VENT 1. Open the fuel tank vent by turning the vent knob at least 2 or 3 turns counterclockwise. OPEN 2.
  • Page 17: Cutting Grass On Flat Ground

    OPERATING THE HOVERTRIM Starting continued 4. Hold the handlebar together with the engine stop lever, place your foot on the deck and tilt the machine towards you. This will take the load off the engine making it easier to start. Pull the starter grip lightly until you feel resistance, then pull briskly.
  • Page 18: Stopping

    OPERATING THE HOVERTRIM Stopping Release the engine stop lever. Emergency stop: Release the engine stop lever. If the engine fails to stop, disconnect the spark plug lead. Adjusting the Cutting Height & Replacement of Cutterbar 450 / 453 Nylon Cutting System The cutting height of your machine has been set at the STOP highest position (1).
  • Page 19: Hovertrim Maintenance

    HOVERTRIM MAINTENANCE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out mainte- nance procedures on the mower. Engine 1. Spark Plug / Lead 2. Exhaust Guard 3. Exhaust 4. Oil Filler Cap / Dipstick 5.
  • Page 20: Spark Plug Service

    HOVERTRIM MAINTENANCE Spark Plug Service Use only an approved spark tester (1) as shown in the dia- gram. Replace the spark plug every 100 hours or every season, which ever occurs first. A spark plug wrench is available from any authorised Honda service dealer. Check the spark plug gap with a feeler gauge and set at 0.7 - 0.8mm.
  • Page 21: Securing Nuts & Bolts

    HOVERTRIM MAINTENANCE Securing Nuts & Bolts Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately. The following torque settings apply: Bolt 111-1504 2 ¼ x ¼ Hex Head tighten to 25Nm. Oil Service Check the oil level daily before starting the engine and en- sure that the correct oil level is maintained.
  • Page 22: Storage

    HOVERTRIM MAINTENANCE Storage During transport and storage ensure the fuel cap vent knob and fuel line valve are closed. Engines stored in excess of 30 days need to be protected with a fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts.
  • Page 23: Trouble Shooting

    TROUBLE SHOOTING PROBLEM CAUSES CORRECTIVE ACTION 1. Engine stop lever released 1. Operate engine stop lever Engine will not 2. Incorrect oil level 2. Check oil level turn over 3. Obstruction under deck 3. Remove obstruction 1. Excess oil level 1.
  • Page 24: Parts List & Drawings

    MAINFRAME PARTS LIST Item 184E Description Part No. Item Note DECAL - MAN EYE / EAR PROTECTION 111-2153 ALLEN XR44 DECAL 111-1516 WASHER 1/4*7/8*.08" THK 09263 NUT M6 NYLOC 'T' TYPE 09438 NYLON CUTTING LINE (27 MTRS) H292385 BOLT M6*45...
  • Page 25: Mainframe Exploded Drawing

    MAINFRAME EXPLODED DRAWING...
  • Page 26: Blade Options / Kits Parts List

    BLADE OPTIONS / KITS PARTS LISTS Blade Options Parts List Item No. Description Part No. Item Note Spacer H192270 Spacer Disc H192025 Blade Ret.Spigot Steel H192272 Blade/Head Bolt H292018 Blade 18 H192271 Kit Options Parts List - Undercarriage Transport Wheels Item No.
  • Page 27: Blade Options / Kits Exploded

    BLADE OPTIONS / KITS EXPLODED DRAWINGS Blade Options Parts List Kit Options Parts List - Undercarriage Transport Wheels...
  • Page 28: Declaration Of Conformity

    DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufactured by: HAYTER LIMITED, Address: Spellbrook, Bishop s Stortford, Herts. CM23 4BU. ENGLAND declare that the lawnmower : XR44 Model name: HOVERTRIM Type: Model No: CODE 184E 40 cm Cutting width: Speed of rotation of the cutting device: 4800 rpm Honda...
  • Page 29: Notes

    NOTES...
  • Page 30 NOTES...
  • Page 31 NOTES...
  • Page 32: Customer Info

    ALLEN_logoPantone.eps CUSTOMER INFORMATION Serial No. ALLEN_logocmyk.eps Engine Type:- GXV57 Engine:- Honda Date of Sale:- Your local Dealer:- Allen_logoblack.eps ALLEN_haylogoPantone.eps Notes:- Manufactured by Hayter Limited ALLEN_haylogocmyk.eps Manufactured by Hayter Limited Allen_haylogoblack.eps Manufactured by Hayter Limited Hayter Limited Spellbrook, Bishop’s Stortford, Herts, CM23 4BU. England. Tel: +44 (0) 1279 723444 Fax: +44 (0) 1279 600338 e-mail: sales@hayter.co.uk...

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