Related Manuals for Ford 65U
Summary of Contents for Ford 65U
- Page 1 2007 P 2007 P OLICE OLICE ACKAGES ACKAGES FORD POLICE INTERCEPTOR FORD POLICE INTERCEPTOR PREPARATION PACKAGES EADY EADY...
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Page 2: Table Of Contents
ABLE ONTENTS Option Content 65A and 65N Package ..............3 Option Content 68P and 65W..................4 Option Content 65U—Ready for the Road..............5 About Crown North America..................6 Police Durability and Safety ................... 7 Package Description ....................8 Strobe Light System .................... 8 Flashing Rear Deck LED’s................... -
Page 3: Option Content 65A And 65N Package
65N P 65N P PTION ONTENT ACKAGES PTION ONTENT ACKAGES Base Package (65A) -
Page 4: Option Content 68P And 65W
65W P 65W P PTION ONTENT ACKAGES PTION ONTENT ACKAGES... -
Page 5: Option Content 65U-Ready For The Road
PTION ONTENT PTION ONTENT... -
Page 6: About Crown North America
100,000 vehicles to commercial service providers. Crown has been a Tier 1 supplier to Ford Motor Company since 1968. A significant element of Crown's success is due to the ability to per- form quick, high quality vehicle outfitting. This allows the vehicles to be entered into service use in a timely manner. -
Page 7: Police Durability And Safety
OLICE AFETY URABILITY The Ready for the Road Package (65U), Base Police Prep Package (65A), Base Visibility Package (65N), Complete Police Prep Package (68P), and Visibility Package (65W), are fully compliant with the United States Federal Motor Vehicle and Canadian Motor Vehicle Safety Standards. -
Page 8: Package Description
(65U) (65U) EADY ACKAGE EADY ACKAGE TROBE IGHT YSTEM WITH RONT HUTDOWN TROBE IGHT YSTEM WITH RONT HUTDOWN FRONT MARKER FRONT MARKER LIGHT STROBES LIGHT STROBES FRONT GRILL FRONT GRILL STROBES STROBES REAR TAIL LIGHT REAR TAIL LIGHT STROBES STROBES... -
Page 9: Flashing Rear Deck Led's
IGHTS LASHING IGHTS The Ready for the Road package (65U) also supplies the user with two flashing high intensity LED lights mounted to the rear parcel shelf. These flashing lights come stan- dard as one blue high intensity LED on the passenger side and one red high intensity LED on the driver side of the high-mount third brake light. -
Page 10: Engine Compartment
(65U) (65U) EADY ACKAGE EADY ACKAGE NGINE OMPARTMENT NGINE OMPARTMENT FORD ENGINE COMPARTMENT FUSE BLOCK See page 49 SPARE WIRES LOCATED ON PASSENGER SIDE WHEEL HOUSE, ROUTED TO CONSOLE AREA - (Color coded) see pages 54 and 55... -
Page 11: Interior Wiring
(65U) (65U) EADY ACKAGE EADY ACKAGE NTERIOR NTERIOR Power Sources (Color Coded) - pages 52 and 53 Grounds (Black) - pages 56 and 57 Extra wires to trunk & engine compartment - pages 54 and 55 Wig-Wag activation (page 60), Speed Signal and Battery Saver Circuit... -
Page 12: Headlight Flasher
An alternating headlight flasher module is included which allows for the headlight high beams to alternate. The Ready for the Road package (65U), supplies a switch control panel at the console mounting platform that allows for the control of the headlight flasher and other Ready for the Road features at the fingertips of the driver. -
Page 13: Console Mounting Platform
(65U) (65U) EADY ACKAGE EADY ACKAGE ONSOLE OUNTING LATFORM ONSOLE OUNTING LATFORM The console mounting platform is designed to firmly support police consoles and equipment. The console mounting platform is made of heavy gauge steel and aluminum and is predrilled and tapped with ¼-20 threaded holes for easy mounting. -
Page 14: Siren Speaker
SAE J1849, 500ft Audibility, OSHA Sound Compliance Standards, and have been salt spray tested for durability. Service Safety & Precautions •Follow all safety and precaution procedures in the Ford Vehicle Police Modifiers Guide, Owners Manuals, and diagnostic manuals when servicing or moving this equipment. -
Page 15: Trunk Wiring
(65U) (65U) EADY ACKAGE EADY ACKAGE RUNK IRING DENTIFICATION RUNK IRING DENTIFICATION Please Note: Tray not shown for clarity White Connector Strobe Power Supply YE/LG wires to Power and Trigger 50 Amp Com- Horn ring - Trunk Power Leads (Already con-... -
Page 16: Rear Communications Sliding Tray
(65U) (65U) EADY ACKAGE EADY ACKAGE OMMUNICATIONS LIDING OMMUNICATIONS LIDING The rear communications service tray is mounted on heavy- duty slides to provide easy access for equipment mounting, equipment servicing, and the spare tire. In its closed position, the tray helps to provide protection from any loose items and inclement weather. - Page 17 (65U) (65U) EADY ACKAGE EADY ACKAGE CAUTION Be sure that both side latches are secured and in second locked position prior to vehicle operation. Improper latching may damage components and vehicle.
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Page 18: Dual Trunk Storage Boxes
(65U) (65U) EADY ACKAGE EADY ACKAGE RUNK TORAGE BOXES RUNK TORAGE BOXES The two storage boxes are designed to house small equipment that should not be loose in the trunk. The boxes have clear polycarbon- ate covers for easy identification of their contents. The clear covers should be cleaned with non-abrasive cleaners. -
Page 19: Strobe Power Supply
(65U) (65U) EADY ACKAGE EADY ACKAGE TROBE OWER UPPLY TROBE OWER UPPLY The Ready for the Road package includes a strobe power unit which is required to flash the strobe bulbs in the vehicle. The sup- plied power supply has front shut down capability. -
Page 20: Hidden Manual Door Lock Plungers
They may be reconnected if normal power operation is desired. With option 68P and 65U, the rear windows have also been reworked to be inoperative from either the front or rear switches. If it is... -
Page 21: Trunk Air Circulation Fan
(65U) (65U) EADY ACKAGE EADY ACKAGE RUNK IRCULATION RUNK IRCULATION The trunk air circulation fan pulls air from the passenger compartment and exhausts through the trunk, which in turn helps to stabilize the environment and climate of the trunk for electrical, mechanical, and chemical equipment that have been situated in the trunk. - Page 22 ENERAL ESCRIPTION ENERAL ESCRIPTION The Ready for the Road System is a In addition, eight relay outputs are full-featured, programmable elec- provided in the Lighting Relay Center tronic siren and light control system. (Page 62) for control of light bars, other auxiliary lights, and accessories.
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Page 23: General Description
ENERAL ESCRIPTION ENERAL ESCRIPTION The Ready for the Road System can microprocessor and other integrated drive one 11-ohm impedance high circuits. power (100 Watt), one low power (58 Watt) speaker, or 2 speakers Lighting Relay Center outputs are connected in parallel and in phase. individually fused with standard See the defined schematics in this automotive type fuses. - Page 24 You should verify or test your combination to make sure the system works together properly and meets federal, state and local standards or guidelines. Service Safety & Precautions •Follow all safety and precaution procedures in the Ford Vehicle Police Modifiers Guide and Owners Manuals, and diagnostic manuals when servicing or moving this equipment.
- Page 25 ENERAL ESCRIPTION ENERAL ESCRIPTION Siren Speaker The Ready for the Road System contains one 100 Watt Siren Speaker Remote Siren Amplifier The Remote Siren Amplifier is designed to operate with one 11-ohm im- pedance speaker, high power (100W), or one low power (58W) speaker, or 2 speak- ers connected in parallel and in phase.
- Page 26 ENERAL ESCRIPTION ENERAL ESCRIPTION Each output switches a nominal +12-volts to the controlled device. Do NOT use the black wire in the power cable for grounding the switched device(s). Ground the switched devices separately using ground wires provided in the Ready for the Road Package.
- Page 27 ENERAL ESCRIPTION ENERAL ESCRIPTION Verify that the label is properly tucked under the retaining ridge on the pushbutton. TESTING AFTER INSTALLATION. Before testing, read and understand the supplied Operation and Configuration In- structions. After installation is complete, test all siren and light functions to ensure that all functions and controlled devices operate as intended.
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Page 28: Operation
PERATION PERATION CAUTION The lives of people depend on your safe operation of this system. It is important to read and follow all instructions shipped with the products. In addition, listed below are some other important safety instructions and precautions you should follow: Qualifications •To properly use an electronic siren and speaker(s): you must have a good un-... - Page 29 PERATION PERATION •Although your warning system is operating properly, it may not alert everyone. People may not hear, see, or heed your warning signal. You must recognize this fact and continue driving cautiously. •Situations may occur which obstruct your warning signal when natural or man- made objects are between your vehicle and others.
- Page 30 OTICE OTICE IMPORTANT Since many Ready for the Road features are programmable, operation is described for the "standard" program. Refer to the supplied Operation and Configuration section of this manual for additional discussion of the "standard" program. It is the operator's responsibility to understand how his particular unit is configured (programmed) to operate.
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Page 31: Specification
IREN YSTEM PECIFICATIONS IREN YSTEM PECIFICATIONS Input Voltage..........11VDC to 15VDC. Polarity............Negative ground only. Operating Temperature Range..... -30C to +65C. Standby Current........... Less than .5 ampere (approx. .25 ampere with backlighting and LED's ex- tinguished) Operating Current........9 amperes (nominal). (no lamps on) (13.6V battery, 11 ohm load @ high power) -
Page 32: Default Configuration
PERATION PERATION EFAULT ONFIGURATION EFAULT ONFIGURATION Although it is extremely versatile, the RAD- Turns on Radio Rebroadcast. Ready for the Road System is operational as received. It comes pre-configured ac- PA (Key 11) - Turns on the user supplied cording to the chart to the right. All opera- common mic relay to enable the transfer of tion instructions on this page will be in the radio microphone to the siren speaker. -
Page 33: Siren Amplifier Features
PERATION PERATION IREN MPLIFIER EATURES IREN MPLIFIER EATURES Ready for the Road Features •Sirens can be configured to be independent of switches. •There is a program mode disable. •Each slide switch position can be configured to operate any combination of all eight relays plus Key 11, Horn Ring Transfer and Siren Enable. -
Page 34: Configuration
ONFIGURATION ONFIGURATION way out. Getting Started If you want to change the functionality The Ready for the Road System is an of Slide Switch position 3, you must extremely versatile system.. Because of follow the “flow” of the arrows. this versatility, it is very important to know how you want the system to func- 1. -
Page 35: Configuration Tree
ONFIGURATION ONFIGURATION ONFIGURATION ONFIGURATION... -
Page 36: Main Menu
ONFIGURATION ONFIGURATION memory, end the configuration session, Entering Configuration Mode and put the system into operation mode. To enter configuration mode, simply LEVEL 1 execute the following steps: Pressing “LEVEL 1” (Key 10) will enter LEVEL 1 (Keyboard). If LEVEL 1 is 1. - Page 37 ONFIGURATION ONFIGURATION — — EVEL EVEL Sirens Independent Keypad If key 14 is on, then the sirens will act LEVEL 1 independently of the slide switches. That (Keyboard) is where options are chosen is, in operation mode, if a siren key is that affect the entire keyboard.
- Page 38 ONFIGURATION ONFIGURATION EVEL EVEL ber, this will erase all previous configu- tion mode as referred to on page 36. The ration information. Push to Talk button must be held until you re-enter level 1 and turn off key 16. Configuration Mode Disable Once this is accomplished you can re- lease the Push to Talk button on the mi- If key 16 is turned on, you will not be...
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Page 39: Level 2
ONFIGURATION ONFIGURATION EVEL EVEL KEYS put Keys. Siren Disable Level 2 is used to specifically configure each key or switch. Level 2 allows you to Pressing “Siren Disable” (Key 15) will change how each Slide Switch, Output enter LEVEL 2 - Siren Disable. If Siren Key, Siren Key, and Key 11 Switch func- Disable is selected, go to page 44, Level tions. -
Page 40: Level 1
ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD SLIDE SWITCHES Slide 2 Level 2 Slide Switches determines which Press “Slide 2” to reconfigure how Slide Slide Switch position to reconfigure. Switch, position 2, functions. If Slide 2 is selected, go to Level 2 - Slide Switch - SAVE Function, page 41, to reconfigure Slide Switch 2. - Page 41 ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Slide Switch–Function Outputs 1, 2, & 3 Level 2 - Slide Switch - Function, is Any combination of Outputs 1, 2, and/ where the slide switch position just se- or 3 can be configured to activate with lected is configured.
- Page 42 ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Output Keys Output 6 Level 2 - Output Keys 4 thru 8 deter- Press “Output 6” to reconfigure how mines which Output Key to reconfigure. Output 6 (key 6) functions. If Output 6 is selected, go to Level 2 - Output - Func- SAVE tion, page 43, to reconfigure Output 6.
- Page 43 ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Outputs 4-8 – Function 8-Second Timer Level 2 – Outputs 4-8 keys - Function is Select “8-Second Timer” (Key 14) if where you decide how the Outputs 4-8 you want the Outputs you are configur- are going to function.
- Page 44 ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Siren Enable/Disable H/L or PRIORITY Level 2 - Siren Enable/Disable is where you can enable or disable siren tones, Key 14 can be configured to activate key 11, and radio rebroadcast. either the High Low tone or the Priority tone, or neither.
- Page 45 ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Key 11 Please Note: Horn Ring Transfer func- tion is already configured with the Level 2 - Key 11is where you configure Ready for the Road Package what key 11 will do. Turn on key 10 to configure “Key 11”...
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Page 46: Level 3
ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Power Up Note: Level 3 - Power Up is where you decide If the sirens are configured to be inde- what keys should turn on automatically pendent of the slide switch, make sure when the system is turned on. -
Page 47: Level 4
ONFIGURATION ONFIGURATION — — EVEL EYPAD EVEL EYPAD Horn Ring If the tone cannot transfer to a more ur- gent tone, the Air Horn will momentarily Level 4 - Horn Ring is where you decide sound. how you want the horn ring to function when it is transferred to the siren. -
Page 48: Schematics
CHEMATICS CHEMATICS This SCHEMATICS section serves to illustrate the location of the various fuses, wires, and relays. KEY TO WIRE COLOR CODES BL - blue NA - natural BK - black OR - orange BN - brown PK - pink DB - dark blue PU - purple DG - dark green... -
Page 49: Engine Compartment Fuse Panel
CHEMATICS CHEMATICS NGINE OMPARTMENT ANEL NGINE OMPARTMENT ANEL... -
Page 50: Power Connection Placement
CHEMATICS CHEMATICS OWER ONNECTION LACEMENT OWER ONNECTION LACEMENT... - Page 51 Ignition Signal (Fuse 10 Amp Inline) RD/WH Fused Power (Fuse F1-118) RD/WH Fused Power (Fuse 1-118) Gauge Color Function Ignition Power RD/LB Fused Power (Fuse F1-114) RD/BK Siren Speaker (65U PKG) Siren Speaker (65U PKG) Gauge Color Function RD/YE Secondary Power Primary Power Ignition Signal...
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Page 52: Power Circuit Placement
CHEMATICS CHEMATICS OWER IRCUIT LACEMENT OWER IRCUIT LACEMENT... - Page 53 CHEMATICS CHEMATICS OWER IRCUIT LACEMENT OWER IRCUIT LACEMENT...
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Page 54: Spare Circuit Placement
CHEMATICS CHEMATICS PARE IRCUIT LACEMENT PARE IRCUIT LACEMENT... - Page 55 CHEMATICS CHEMATICS PARE IRCUIT LACEMENT PARE IRCUIT LACEMENT...
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Page 56: Ground Circuit Placement
CHEMATICS CHEMATICS ROUND IRCUIT LACEMENT ROUND IRCUIT LACEMENT... - Page 57 CHEMATICS CHEMATICS ROUND IRCUIT LACEMENT ROUND IRCUIT LACEMENT...
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Page 58: Strobe Power Supply
CHEMATICS CHEMATICS TROBE OWER UPPLY TROBE OWER UPPLY... - Page 59 CHEMATICS CHEMATICS TROBE OWER UPPLY SSEMBLY TROBE OWER UPPLY SSEMBLY CAUTION The strobe power supply is a high voltage device. Do not touch or remove the strobe lamp assembly while unit is in operation. Wait at least 10 minutes after shutting off power before continuing diagnostic.
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Page 60: Alternating Headlight Flasher
CHEMATICS CHEMATICS LTERNATING EADLIGHT LASHER LTERNATING EADLIGHT LASHER... -
Page 61: Horn Ring Siren Transfer
CHEMATICS CHEMATICS RANSFER RANSFER... -
Page 62: 8-Relay Panel
CHEMATICS CHEMATICS ELAY ANEL ELAY ANEL Color Function Color Function Outputs 1-4 14-17 Outputs 5-8 PK/LG Radio in Horn Ring In YE/LG Horn Ring Transfer OR/RD Radio in RD/BK Speaker Out 100W BN/OR Common Mic PK/LG Speaker Out 58W System Ground Speaker Common WH/PU Siren Amp Power... -
Page 63: Glove Box Pdb
CHEMATICS CHEMATICS LOVE LOVE... -
Page 64: Trunk Pdb
CHEMATICS CHEMATICS RUNK RUNK... -
Page 66: General Guidelines
ENERAL UIDELINES ENERAL UIDELINES Please Note: The following are only excerpts from FORD'S POLICE MODIFIERS GUIDE. The Complete guide is available at www.crown-na.com passenger knee impact areas. General Guidelines • All Ford gauges, lights, and • Circuit protection (fuses) must be switches must be inspected for provided for all wiring. - Page 67 • Air bag restraint systems must connectors, Duraseal crimp remain intact as received from connector is recommended since it Ford Motor Company. Before is designed to account for outside modifications are done to the wire diameter that is smaller than vehicle, system must the present SXL wire.
- Page 68 ENERAL UIDELINES ENERAL UIDELINES • Make sure splice joints are figure). Quality electrical tape can adequately sealed and insulated. be used inside the vehicle but is not recommended for an outside In an outside environment, use Duraseal butt connectors environment. equivalent.
- Page 69 7. Evenly position heat shrink tubing over wire repair. 8. Use heat gun to heat the repaired area until adhesive flows out of both ends of heat shrink tubing. Ford Part Number Part Name Class E6FZ-14488-A BUTT CONNECTOR GAUGE: 18-22, COLOR:RED...
- Page 70 ENERAL UIDELINES ENERAL UIDELINES Heat Shrinkable Tubing (Heat means are provided to prevent Shrink) (Ford Specification ESB- water leakage into the vehicle M99D56-A2) Heat shrinkable through wiring assemblies that tubing available various pass through the dash panel. diameters for different splice sizes •...
- Page 71 Use vinyl tape on the — Kendall Polyken Fiberglass outside of the convolute to prevent Base Tape (Ford Specification wiring from looping out. This tape ESB-M3G38-A) is used for engine must be able to withstand high compartment applications.
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Page 72: Notes
OTES OTES... -
Page 73: Removal Police Equipment Packages
EMOVAL OLICE ACKAGES EMOVAL OLICE ACKAGES Note: When retiring a police vehicle, it is the owner’s re- sponsibility to remove any police-related apparatus that is not intended for civilian use. The Police Prep Packages contain a vehicle harness which does not need to be re- moved, only disabled by removing fuses 111, 112, 113, 114, 115, 116, 117, and 118 in the engine compartment. -
Page 74: Configuration Worksheet
ONFIGURATION HEET ONFIGURATION HEET... -
Page 75: Configuration Relay Assignment Worksheet
ONFIGURATION ELAY SSIGNMENT ORKSHEET ONFIGURATION ELAY SSIGNMENT ORKSHEET... -
Page 76: Contact Information
Ford Motor Company warrants the Police Interceptor Preparation Package 65U under the Ford New Vehicle Warranty. All Ford Product Warranty Service is provided through the Ford Dealer Organization. Please contact your dealer for warranty service assistance. While certain components may be sourced through recognized vendors, those vendors are not Ford Product Warranty Service Centers.