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Qimarox Prorunner mk5 User Manual

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User Manual
Prorunner mk5
2.0 / 2019-12-12

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  • Page 1 User Manual Prorunner mk5 2.0 / 2019-12-12...
  • Page 2 All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM-Prorunner mk5-2.0-EN...

  • Page 3: Table Of Contents

    Personal safety........................17 Potential risks......................... 19 Machine end of life and environment disposal............... 19 Description General overview........................21 Working principles........................21 Sensors..........................23 Motor............................26 Control system........................27 Guiding of the carriers......................28 Machine in a system.......................28 Specifications......................... 31 UM-Prorunner mk5-2.0-EN...
  • Page 4 Installation General...........................33 Delivery..........................33 Possible installations......................34 Unpacking..........................35 Location..........................35 On-site transport........................36 Preparations for installation by Qimarox (optional)..............38 Installing the machine......................38 Installing conveyors........................46 Maintenance General...........................48 Specific safety regulations......................48 Preventive maintenance......................49 Cleaning..........................53 Lubrication..........................54 Chain maintenance........................ 54 Bottom sprocket plain bearing rejection dimension..............57 Plain bearing (between trolley and leveller) rejection dimension...........
  • Page 5 Table of Contents Electrical circuit diagrams 10.1 Standard electric drawings....................122 10.2 Drives........................... 122 UM-Prorunner mk5-2.0-EN...

  • Page 6: About This Manual

    About this manual About this manual Introduction This manual gives information about the Prorunner mk5. From here on, the Prorunner mk5 is referred to as the 'machine'. The function of the machine is vertical movement of products within a transport system.

  • Page 7: Source Language

    Discharge conveyor The conveyor that discharges products from the machine. The discharge conveyor is not part of the machine. Fenced area Area around the machine that unauthorized personnel cannot enter for safety reasons. UM-Prorunner mk5-2.0-EN...

  • Page 8: Further Support And Information

    The outfeed conveyor is not described in this manual. As a complete system, the outfeed conveyor is part of the machine. Further support and information Qimarox can supply additional expertise and support services, for: • Training. • Global support.

  • Page 9: General

    The machine identification is given on the type plate. For the location, refer to section 9.10. Refer to the Specifications document of the machine for an explanation of the serial number, for the specifications and for the applicable products. 2.1.1 Machine overview The figure shows the main components. UM-Prorunner mk5-2.0-EN...

  • Page 10: Machine Layout Drawing And Specifications

    After approval, the Specifications document is used as a reference for this manual. The complete technical documentation of the machine consists of: • Machine layout drawing (see sample). • Specifications document (see sample). • Electrical drawings. • Functional software description of the software function block. UM-Prorunner mk5-2.0-EN...

  • Page 11: Warranty

    Modifications made to the machine without prior written permission from Qimarox. Liability Qimarox believes to the best of its knowledge that the information in this user manual is accurate. In the event that technical or typographical errors exist, Qimarox reserves the right to make changes to subsequent editions of this user manual without prior notice to holders of this edition.

  • Page 12: Ce Declaration Of Conformity

    Customer's right to recover damages caused by fault or negligence on the part of Qimarox shall be limited to the amount paid to Qimarox by the customer. Qimarox shall not be liable for damages resulting from loss of data, profits, use of products, or incidental or consequential damages, even if advised of the possibility thereof.

  • Page 13: Safety

    An electrical installer is only qualified if a person has attended appropriate training and/or attained appropriate industry standard recognized qualifications. Qimarox can provide training if required. Qimarox can also give advice about actions and tasks to be carried out on the machine. Safety instructions 3.3.1 General •...
  • Page 14 Replace damaged or defective parts before putting the machine back into operation. • Changes and modifications that may affect the safety of the machine can only be carried out when these changes and modifications comply with the relevant regulations, legislation, directives and recognized industry standards. UM-Prorunner mk5-2.0-EN...

  • Page 15: Safety Provisions

    Safety • If changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications, then the changes and modifications will entirely be the responsibility of those persons responsible for carrying out the changes and modifications.
  • Page 16 If Qimarox supplies the safety fencing, a layout drawing of the safety fencing will be provided. Refer to the figures as examples.

  • Page 17: Sound Level

    Sound level The sound level of the PRORUNNER Mk5 is 80.9 dB(A). To measure and calculate the sound level, refer to the standards ISO 3740 and ISO 3744. If necessary, ask Qimarox for a full report.
  • Page 18 Safety sign Protective device Description When required (example) Safety helmet During maintenance Protective goggles During maintenance, cleaning Hearing protection During production Protective gloves During cleaning (no leather, but rubber or silicone!). Protective shoes During cleaning and with slippery floors UM-Prorunner mk5-2.0-EN...

  • Page 19: Potential Risks

    Potential risks The machine is intended to be integrated into a transport system. Qimarox has attempted to protect against as many hazards as possible. The following potential risks should be addressed before machine and assembled parts are put into operation: •...
  • Page 20 Safety Warning Obey all relevant legislation, regulations, instructions and precautions with regard to the disposal of products in the environment. UM-Prorunner mk5-2.0-EN...

  • Page 21: Description

    (un)loaded while moving. • Discontinuous: the machine can be stopped for the loading and unloading of forks. This reduces the capacity of the machine. Consult Qimarox before using a machine discontinuously. Working principles 4.2.1...
  • Page 22 The infeed of a product outside the infeed time frame can cause serious damage to the machine. 4.2.2 Product outfeed time frame To prevent that a fork causes a blockage of a product in the machine, the outfeed must occur within a certain timeframe. UM-Prorunner mk5-2.0-EN...

  • Page 23: Sensors

    It is possible to install an encoder on the gearmotor. With an encoder, it is possible to track each fork, which is useful in sorter application. Consider to use an encoder and Qimarox software to find malfunctions easily. Refer to the documentation of the software for more detailed information.
  • Page 24 If the pulse frequency deviates unexpectedly, a malfunction may be present or may follow. Caution Stop the machine immediately if the pulse frequency of the Rotation detection sensor (B6) deviates unexpectedly. Sensors for bidirectional machine If the carriers can turn clockwise and counter-clockwise (bidirectional use), additional sensors are installed. UM-Prorunner mk5-2.0-EN...
  • Page 25 Monitor the time between each signal of the Reference position sensor (B1). Stop and check the machine if the interval is longer than expected. The Reference position sensor (B1) is located on the side where the infeed conveyor is attached. UM-Prorunner mk5-2.0-EN...

  • Page 26: Motor

    The motor safety relays must meet EN-IEC 60204-1 specifications. The setting range depends on the motor specifications. Refer to the Qimarox Specifications document for drive parameters. The following page (example) of the Specifications document shows the main drive specifications. The OEM gearmotor specifications are given in the 'gearmotor mk5(serial number)' document, which is part of the order documentation.

  • Page 27: Control System

    This section includes the control system of the machine. When the conditions are not met, the emergency stop circuit of the machine must be activated. 4.5.2 Control software The software of the machine is supplied by Qimarox. There are two software version: • Drive without an encoder. •...

  • Page 28: Guiding Of The Carriers

    Machine in a system The following example is a general overview of the intended use of the machine within a system. The product goes from a feeding conveyor at the bottom to a discharge conveyor at the top. UM-Prorunner mk5-2.0-EN...
  • Page 29 Refer to the Specifications document for the correct settings for the machine and conveyors. A. Machine B. Discharge conveyor (not supplied by Qimarox) C. Outfeed conveyor (optionally supplied by Qimarox) D. Infeed conveyor (optionally supplied by Qimarox) E. Feeding conveyor (not supplied by Qimarox) 4.7.1...
  • Page 30 Description The feeding conveyor (not supplied by Qimarox) must be equipped with sensor S1 and a brake to start and stop the conveyor. Thus the feeding conveyor operates as a dosing conveyor. Each product (A) that is supplied by the...

  • Page 31: Specifications

    Qimarox. For example, deformable products in bags will usually not be transported along rollers, but along belts. If you want to use the machine outside the recommended specifications, you must contact Qimarox to check if this is possible. Inappropriate and/or modified use of the UM-Prorunner mk5-2.0-EN...
  • Page 32 Refer to the Machine layout drawing. If the machine must be adjusted to an environment outside the stated specifications, contact Qimarox. These type of adjustments may only be done by Qimarox or by you, after you get written permission of Qimarox.

  • Page 33: Installation

    A fully assembled machine will be delivered in a horizontal position. • For a machine delivered in segments, the column section is delivered in an upright position in a crate. Refer to the assembly manual for information on how to assemble the segments. UM-Prorunner mk5-2.0-EN...

  • Page 34: Possible Installations

    Installation A. Machine fully assembled B. Machine in two or more segments Possible installations Warning Read all information on transport, lifting, preparation and such in this chapter before you install the machine. UM-Prorunner mk5-2.0-EN...

  • Page 35: Unpacking

    It is possible to start with the bottom section. Unpacking 1. Check the packing list when unpacking the machine. 2. Immediately report damage or missing parts to Qimarox. Location Refer to the Machine layout drawing for detailed information about the location of the machine.

  • Page 36: On-Site Transport

    Add to the weight of the machine the weights of any attachments to the machine, for example, product conveyors. If the product conveyors are supplied with the machine by Qimarox, their weight is included on the type plate of the machine.
  • Page 37 Warning To lift weights of over 1700 kg, always use the yoke that is supplied by Qimarox. The yoke is suitable till a maximum weight of 2400 kg. If the machine weighs more than 2400 kg, install the machine per segment.

  • Page 38: Preparations For Installation By Qimarox (Optional)

    This only applies when Qimarox supervises the assembly. 2. Make sure that the mechanic of Qimarox is assisted by two qualified mechanics of the customer. Refer to section 3. 3. Make sure that the place where the assembly takes place: is accessible, has sufficient light and is at room temperature.
  • Page 39 The maximum gap size is 25 mm. 3. Make sure that the products, when leaving the feeding conveyor, are properly aligned to the infeed conveyor. The dimensions of the product alignment are given on the Machine layout drawing. UM-Prorunner mk5-2.0-EN...
  • Page 40 6. Use the bolts (A) to attach the machine to the floor. Note Use Fischer FBN II 12/100 bolts or equivalent (not included). For the specifications of the bolts, refer to the information of the supplier. UM-Prorunner mk5-2.0-EN...
  • Page 41 9. Remove the transport supports (A). 10. When the machine is aligned and anchored, remove the cross beam support (A). 11. Check the tension of the chain. Refer to section 6.6. Note Keep the transport supports and shaft for any future transport. UM-Prorunner mk5-2.0-EN...
  • Page 42 (refer to section 5.8.5). 3. Put the machine in position. Refer to section 5.6.3, 5.6.4 or 5.8.2. 4. Attach the machine to the floor. Refer to section 5.8.2. 5. To install and connect the electrical components, refer to the electrical drawings. UM-Prorunner mk5-2.0-EN...
  • Page 43 Support the machine during installation to prevent falling over if the machine is not in the final position. 1. Calculate the total weight of the machine. 2. Select the correct hoisting method. 3. Lift the top section (A). UM-Prorunner mk5-2.0-EN...
  • Page 44 14. Attach the bottom section (C) to the floor. Warning Fix the bottom section to the floor if the machine is installed in the final position. 15. Tension the chain. Refer to section 6.6. 16. Attach infeed and outfeed conveyors (D). Refer to section 5.9. UM-Prorunner mk5-2.0-EN...
  • Page 45 Support the machine during installation to prevent falling over if the machine is not in the final position. 1. Calculate the total weight of the machine. 2. Select the correct hoisting method. 3. Attach the bottom section (A) to the floor. UM-Prorunner mk5-2.0-EN...

  • Page 46: Installing Conveyors

    Make sure that a hoisting system is available above the conveyor. Refer to section 5.6. • If Qimarox supplied the support to the floor: Make sure that the surface is level and meets the requirements for carrying the weight of the conveyor. Refer to the layout drawing.
  • Page 47 M10x20 bolts (B). 4. Make sure that the conveyor supports (A) are fully level. If necessary: move the consoles. 5. Disconnect the hoisting system. Note For information on the conveyors, refer to the related manuals. UM-Prorunner mk5-2.0-EN...

  • Page 48: Maintenance

    The maintenance schedule is based on 2000 running hours per year. Adjust the maintenance frequency to the actual number of running hours per year. If required, Qimarox can carry out the maintenance activities. Specific safety regulations For optimum functioning of the machine the various machine parts must be regularly maintained.

  • Page 49: Preventive Maintenance

    Trolley: wheels Examine for visible damage Replace the wheels. Refer of the running surface and to section 6.9.3. bearings. Clean. Refer to section 6.4. Examine for running Lubricate the wheels of the sounds. trolley. Refer to section 6.5.2. UM-Prorunner mk5-2.0-EN...
  • Page 50 Refer to section 6.9.13. Chain Adjust the tension of the Replace the chain if the chain. Refer to section 6.6. tensioning block is at the end of the setting range. Refer to section 6.9.9. Lubricate the chain. Refer to section 6.5.1. UM-Prorunner mk5-2.0-EN...
  • Page 51 Cabling Make sure that all cables Connect the cables again if are securely connected. necessary. Adjusting ring on carriers Examine if the adjusting Replace the adjusting ring. rings are tight. Refer to section 6.9.5. Examine for visible damage. UM-Prorunner mk5-2.0-EN...
  • Page 52 Inspect individual parts of through the curves smoothly the trolley. Refer to sections 6.9.2 6.9.3. Collar bearing on trolleys Examine for slack. Part information, refer to section 9.8.3. Refer to section 6.8. Replace the part. Refer to section 6.9.5. UM-Prorunner mk5-2.0-EN...

  • Page 53: Cleaning

    Gearmotor Change the oil. Follow the instructions in the manual of the manufacturer of the gearmotor. Cleaning Warning Avoid that electrical components touch water or other liquids. Do not clean the machine with water under high pressure. UM-Prorunner mk5-2.0-EN...

  • Page 54: Lubrication

    2. Lock the main switch with a personal lock. 3. Remove deposit and dirt by hand. 4. Report any damage to the technically responsible person or to Qimarox. 5. Make sure that any damage is remedied before a start of the machine.
  • Page 55 If the chain elongation is 2 - 3 %, the chain must be replaced soon. Replace the chain with 4 weeks. If the chain elongation is 3% or more, replace the chain immediately. Refer to section 6.9.9. 6.6.3 Adjusting the chain tension 1. Remove the bottom cover of the bottom section (A). UM-Prorunner mk5-2.0-EN...
  • Page 56 6. Turn the tensioning bolt (B) to tighten or to slacken the chain: 12 Nm Turn counterclockwise with a torque of 12 Nm to tighten. 12 Nm Turn clockwise to slacken. 7. Reassemble the parts in reverse order. UM-Prorunner mk5-2.0-EN...

  • Page 57: Bottom Sprocket Plain Bearing Rejection Dimension

    Warning Always replace parts with parts supplied or recommended by Qimarox. If parts are not replaced with supplied or recommended Qimarox parts, the machine warranty becomes null and void. Refer to section 2.3.
  • Page 58 Refer to section 6.6.3. 5. Remove the bottom cover at the rear of the bottom section (A). 6. Remove the bolt (A). 7. Remove the fork (B). 8. Remove the adjusting ring (C) and the shim ring (D). UM-Prorunner mk5-2.0-EN...
  • Page 59 Maintenance Note Pay attention to shim ring (B). 9. Carefully remove the leveller (A) from the machine. Remove the trolley 1. Remove the front cover (A). UM-Prorunner mk5-2.0-EN...
  • Page 60 2. Remove the curve plate (A). Refer to section 6.9.7. 3. Remove the closing links (A, B, C) at both sides of the trolley. 4. Remove the trolley (A). Replace the trolley 1. Check the parts for wear. UM-Prorunner mk5-2.0-EN...
  • Page 61 Remove the fork 1. Move the fork (A) to the bottom sprocket (B) or another position where you can level the fork (A). 2. Switch the main switch to "OFF". 3. Lock the main switch with a personal lock. UM-Prorunner mk5-2.0-EN...
  • Page 62 Plain bearings of the trolley Remove the plain bearing - front side 1. Remove the fork. Refer to section 6.9.2. 2. Remove the adjusting ring (A). 3. Remove the shim ring (B). Note Pay attention to shim ring (B). UM-Prorunner mk5-2.0-EN...
  • Page 63 6. Remove the bearings at the front side (B) and rear side (A). Replace the leveller 1. Check the parts for wear. Refer to section 6.8. 2. Replace worn parts by new ones. 3. Reassemble the parts in reverse order. UM-Prorunner mk5-2.0-EN...
  • Page 64 6.9.7 Curve plate - bottom side Removel the curve plate 1. Move the fork (A) away from the bottom curve plate (B). 2. Switch the main switch to "OFF". 3. Lock the main switch with a personal lock. UM-Prorunner mk5-2.0-EN...
  • Page 65 4. Remove the side covers (A). 5. Remove the curve plate (A). Replace the curve plate - bottom side 1. Check the parts for wear. 2. Replace worn parts by new ones. 3. Reassemble the parts in reverse order. UM-Prorunner mk5-2.0-EN...
  • Page 66 1. Move the fork (A) away from the upper curve plate (B). 2. Switch the main switch to "OFF". 3. Lock the main switch with a personal lock. 4. Remove the side covers (A). 5. Remove the curve plate (A). UM-Prorunner mk5-2.0-EN...
  • Page 67 Caution When you replace the chain, do also replace the chain in the trolley (7 links). A. Chain section 1 B. Chain section of the trolley C. Trolley D. Chain section 2 UM-Prorunner mk5-2.0-EN...
  • Page 68 (B) attach the end links (E) and the bushes (D) to the catch (C). 3. Remove the locking plates (F) that attach the chain (G) to the supports (A). 4. Remove the two parts of chain (G). UM-Prorunner mk5-2.0-EN...
  • Page 69 3. If the trolley can not be moved away from the tensioning sprocket, remove or split the chain section. Refer to section 6.9.9. 4. Remove the adjusting ring (A). 5. Remove the shim ring (B). 6. Remove the tensioning sprocket (C). UM-Prorunner mk5-2.0-EN...
  • Page 70 3. Reassemble the parts in reverse order. Caution Align the sprocket correctly to prevent damage to the chain. Chain - Install the bottom sprocket - prorunner mk5 Note Illustrations for the replacement procedure: see the illustrations for the removal procedure in reverse order.
  • Page 71 1. Make sure that the closing link of the chain is at the bottom of the machine. 2. Switch the main switch to "OFF". 3. Lock the main switch with a personal lock. 4. Remove the chain as a whole. Refer to section 6.9.9. UM-Prorunner mk5-2.0-EN...
  • Page 72 3. Attach the upper sprocket with the clamping bush onto the upper sprocket shaft. 4. To align the upper sprocket with the guide strips (B) of the trolley, use a ruler (A). Caution Align the sprocket correctly to prevent damage to the chain. UM-Prorunner mk5-2.0-EN...
  • Page 73 1. Make sure that the closing link of the chain is at the bottom of the machine. 2. Switch the main switch to "OFF". 3. Lock the main switch with a personal lock. 4. Remove the front cover (A) at the upper sprocket. UM-Prorunner mk5-2.0-EN...
  • Page 74 1. Check the parts for wear. 2. Replace worn parts by new ones. 3. Reassemble the parts in reverse order. 6.9.13 Replace the drive - FA-series General If the machine is fitted with a R-series gearmotor, refer to 6.9.12. UM-Prorunner mk5-2.0-EN...
  • Page 75 Warning Before you loosen the bolts, safety the drive to prevent it from tipping or falling down. 1. Switch the main switch to "OFF". 2. Lock the main switch with a personal lock. 3. Disconnect the electrical wires. UM-Prorunner mk5-2.0-EN...
  • Page 76 Maintenance 4. Remove the bolt (A). 5. Disconnect the gearmotor (B) from the reactor bar brackets (C). Note Make sure that the key (A) does not fall. 6. Remove the gearmotor (B) carefully from the shaft (C). UM-Prorunner mk5-2.0-EN...
  • Page 77 Remove the main shaft 1. Remove the clamping bush (A) from the shaft. 2. Remove the main shaft (A) from the bearing. Uninstall the bearings 1. Remove the bolts (A) to remove bearings (B) and bearing block spacers (C). UM-Prorunner mk5-2.0-EN...
  • Page 78 Maintenance Install the gearmotor 1. Check the parts for wear. 2. Replace worn parts by new ones. 3. Reassemble the parts in reverse order. UM-Prorunner mk5-2.0-EN...

  • Page 79: Troubleshooting

    5.9. Sprocket not in line with the Align the sprocket. Refer to side guides and the curve section 6.9.10 6.9.11 plates. Fingers bent. Align or replace the fingers of the fork. UM-Prorunner mk5-2.0-EN...
  • Page 80 The motor starts with Electrical faults such as 3. Check the starting difficulty. "The motor does not run current and the nominal and makes a humming current. noise". The motor uses 3. Find and repair the more energy than normal. cause. UM-Prorunner mk5-2.0-EN...
  • Page 81 The motor runs with 2 3. Examine the and does not run properly. phases, e.g. because of a connections and the faulty connection, broken cable. cable or a defective 3. Remove the motor for winding. repair. Refer to sections 6.9.13 or 6.9.12. UM-Prorunner mk5-2.0-EN...
  • Page 82 Unlock the emergency stop switch. Use of energy (motor The products weigh too Obey the specifications for current) too high and higher much. use of the machine. motor temperature. UM-Prorunner mk5-2.0-EN...
  • Page 83 Replace the bearings. the bearings. The sprockets Transport speed too high. Decrease the transport do not turn easily. speed according to the Specifications document. Loose bolt connections. Tighten the loose bolts. Other machine parts run Attach the loose parts. loose. UM-Prorunner mk5-2.0-EN...

  • Page 84: Ce Declaration Of Conformity

    CE declaration of conformity CE declaration of conformity The CE declaration of conformity depicted below is an example. Refer to the Specifications document for the official declaration. UM-Prorunner mk5-2.0-EN...

  • Page 85: Exploded Views

    Exploded views General All item numbers listed are standard Qimarox item numbers. All items are powder coated (RAL 7037 or RAL 3020) or have a zinc plated surface treatment. If the machine is customized, a separate part list will be included.

  • Page 86: Machine Overview

    Exploded views Machine overview 9.2.1 Machine overview UM-Prorunner mk5-2.0-EN...
  • Page 87 Exploded views Machine overview parts list A. Top section D. Support B. Middle section E. Carrier C. Bottom section UM-Prorunner mk5-2.0-EN...

  • Page 88: Top Section

    M8 (4X) M8X25 (2X) M8 (2X) M8 (2X) M10 (4X) M8 (2X) M10 (4X) M6X25 (6X) M6 (6X) M6 (6X) M12X40 (4X) M12 (4X) o6,4x12 (6x) M10X25 (12X) o6,4x12 (6x) M10 (12X) M10 (12X) M16x16 (6x) M10 (12X) UM-Prorunner mk5-2.0-EN...
  • Page 89 Chain 16B1 Specifications Specifications document document Closing link 16B1 Specifications Specifications document document AE0056651 Turning plate top AE0056231 Curve frame top 1000081 Hoisting eye 1000692 Clamp side cover AE0039201 Support back cover AE0039316 Back cover H= 472 mm UM-Prorunner mk5-2.0-EN...
  • Page 90 Side cover L= 1975 mm 1000111 Clamping bush DX 35/60 L=51 1000115 Clamping bush DX 40/65 L=51 1000803 Clamping bush DX 60/90 L=72 AE0056830 Front cover top 1475 AE0039325 Front cover top 1725 AE0056834 Front cover top 1975 UM-Prorunner mk5-2.0-EN...
  • Page 91 Exploded views UM-Prorunner mk5-2.0-EN...

  • Page 92: Middle Section

    Exploded views Middle section M6X16 (4X) M6 (4X) M6X25 (6X) M6 (6X) M6 (6X) o6,4x12 (6x) o6,4x12 (6x) M16x16 (8x) UM-Prorunner mk5-2.0-EN...
  • Page 93 Back cover H= 797 mm 1000802 Side cover L= 1250 mm AE0018329 Side cover L= 1750 mm AE0056778 Front cover middle L= 1250 mm AE0056791 Front cover middle L= 1750 mm 1000742 Pull handle TS=0,8-1,2mm 1000692 Clamp side cover UM-Prorunner mk5-2.0-EN...

  • Page 94: Bottom Section

    M10x25 M8x16 (2x) M8 (2x) M12x25 (4X) M12 (4x) M12 (4x) M8x20 (4x) M16x16 (6x) M8 (4x) o50/o80x18 M12 (1x) M12x90 (1x) o50/o80x18 M8x16 (4x) M8 (4x) M6x16 (2x) o6,4x12 (6x) M8x16 (4x) M8 (4x) 3d m8 (2x) UM-Prorunner mk5-2.0-EN...
  • Page 95 H= 697 mm 1000742 Pull handle TS=0,8-1,2mm 1000802 Side cover L= 1250 mm 1000737 Side cover L= 1475 mm 1000753 Side cover L= 1725 mm AE0056813 Front cover bottom 1475 AE0039235 Front cover bottom 1725 AE0056825 Front cover bottom 1975 UM-Prorunner mk5-2.0-EN...

  • Page 96: Supports

    Exploded views Supports 9.6.1 Support M10x30 (8x) M10x15,8T.001(2x) UM-Prorunner mk5-2.0-EN...
  • Page 97 Exploded views Support parts list Pos Quantity Item no. Item name Specification 1000181 Support right Prmk5 1000824 Support left Prmk5 1000060 Cross beam support Prmk5 XL UM-Prorunner mk5-2.0-EN...
  • Page 98 Exploded views 9.6.2 Support widened M10x30 (8x) M10x15,8T.001(2x) UM-Prorunner mk5-2.0-EN...
  • Page 99 Exploded views Support widened parts list Pos Quantity Item no. Item name Specification 1000181 Support right Prmk5 1000824 Support left Prmk5 1001956 Distance piece foot +200 Prmk5 1002139 Cross beam support +200 Prmk5 UM-Prorunner mk5-2.0-EN...
  • Page 100 Exploded views 9.6.3 Support widened reinforced M10x30 (8x) M16 (4x) M16 (8x) M10x15,8T.001(2x) UM-Prorunner mk5-2.0-EN...
  • Page 101 Exploded views Support widened reinforced parts list Pos Quantity Item no. Item name Specification 1000181 Support right Prmk5 1000824 Support left Prmk5 1001955 Adjustment-/footplate Prmk5 1001956 Distance piece foot +200 Prmk5 1002139 Cross beam support +200 Prmk5 UM-Prorunner mk5-2.0-EN...

  • Page 102: Drive (Option)

    Exploded views Drive (option) 9.7.1 R57 drive M6x16 (1x) M6 (1x) M12x40 (4x) M12 (4x) M12 (4x) M12x40 (4x) M12 (4x) UM-Prorunner mk5-2.0-EN...
  • Page 103 R57 drive section parts list Pos Quantity Item no. Item name Specification 1000111 Sprocket 16B-1 (1") z=76 1000114 Clamping bush DX ø35/ø60 L=51 1000188 Spacer R57 Prmk5 Gearmotor R57 Specifications document AE0039331 Back cover Prmk5 AE0039201 Support back cover Prmk5 UM-Prorunner mk5-2.0-EN...
  • Page 104 Exploded views 9.7.2 R67 drive M6x16 (1x) M6 (1x) M12x45 (4x) M12 (4x) M12 (4x) M12x25 (4x) M12 (4x) UM-Prorunner mk5-2.0-EN...
  • Page 105 R67 drive section parts list Pos Quantity Item no. Item name Specification 1000111 Sprocket 16B-1 (1") z=76 1000114 Clamping bush DX ø35/ø60 L=51 1000189 Spacer R67 Prmk5 Gearmotor R67 Specifications document AE0039331 Back cover Prmk5 AE0039201 Support back cover Prmk5 UM-Prorunner mk5-2.0-EN...
  • Page 106 Exploded views 9.7.3 R77 drive M6x16 (1x) M16x50 (4x) M16 (4x) M6 (1x) UM-Prorunner mk5-2.0-EN...
  • Page 107 Exploded views R77 drive section parts list Pos Quantity Item no. Item name Specification 1000112 Sprocket 16B-1 (1") z=76 1000115 Clamping bush DX ø40/ø65 L=51 Gearmotor R77 Specifications document AE0039331 Back cover Prmk5 AE0039201 Support back cover Prmk5 UM-Prorunner mk5-2.0-EN...
  • Page 108 Exploded views 9.7.4 FA77 drive M6x16 (2x) M6 (2x) M16x70 (4x) M16 (4x) M16 (4x) M12x40 (4x) M12 (4x) 14x9x100 DIN6885A M12 (4x) M20x140 (1x) M20 (2x) M20 (1x) M12x40 (4x) M12 (4x) UM-Prorunner mk5-2.0-EN...
  • Page 109 Clamping bus hole D = 90 mm 1000803 Clamping bush DX60/90 L=72 1003001 Drive shaft 1000976 Bearing unit PASE60-N Gearmotor FA77 Specifications document AE0040086 Angle torque arm AE0032830 Threaded plate 3x M12 AE0040142 Support back cover AE0040114 Back cover UM-Prorunner mk5-2.0-EN...

  • Page 110: Carrier

    Exploded views Carrier 9.8.1 Carrier UM-Prorunner mk5-2.0-EN...
  • Page 111 Exploded views Carrier parts list Pos Quantity Item no. Item name Specification 1000215 Leveller Prmk5 1000821 Leveller Prmk5 HD 1000214 Trolley Prmk5 1000820 Trolley Prmk5 HD Refer to Fork section 9.8.4. UM-Prorunner mk5-2.0-EN...
  • Page 112 Exploded views 9.8.2 Leveller M12x40(1x) M12 (1x) M8 (4x) UM-Prorunner mk5-2.0-EN...
  • Page 113 1000732 Clamp adjusting ring ø30/ ø56x12 1000223 Clamp adjusting ring ø35/ ø57x15 1000130 Shim ring 0,5 ø30x42 1000224 Shim ring 0,5 ø35x45 1000219 Shoulder screw M8 ø10x30 f9 1000221 Shim ring 1 ø10x16 1000190 Wheel ø125x24 hole ø10.1x28 UM-Prorunner mk5-2.0-EN...
  • Page 114 Exploded views 9.8.3 Trolley M6x12 (4x) M6 (4x) M14 (18x) M8x16 (2x) M8 (2x) UM-Prorunner mk5-2.0-EN...
  • Page 115 Spacer bush link PRmk5 1001446 Connection link 16B-1 SY-PR 1000043 Shaft carrier side wheel Prmk5 1000139 Rubber profile carriage 1000120 Bearing Igligur G 30/31x20 1001343 Collar bearing ø35/40x22 HD version 1000672 Wheel ø50x32 bearing ø15x35 1000162 Starlock uncapped ø15 UM-Prorunner mk5-2.0-EN...
  • Page 116 Exploded views 9.8.4 Forks UM-Prorunner mk5-2.0-EN...
  • Page 117 Fork HD p=75 8xL=700 AE0039754 Fork p=75 8xL=500 With slip resistant tape AE0038973 Fork p=75 8xL=700 With slip resistant tape AE0038603 Fork HD p=75 8xL=500 With slip resistant tape AE0041542 Fork HD p=75 8xL=700 With slip resistant tape UM-Prorunner mk5-2.0-EN...

  • Page 118: Lowering Adapter

    Exploded views Lowering adapter UM-Prorunner mk5-2.0-EN...
  • Page 119 Exploded views Lowering adapter parts list Pos Quantity Item no. Item name Specification 1001229 Lowering adapter 100 Prmk5 1001228 Lowering adapter 150 Prmk5 1004658 Lowering adapter HD 100 Prmk5 1004441 Lowering adapter HD 150 Prmk5 UM-Prorunner mk5-2.0-EN...

  • Page 120: Labels

    (kg) : 2x 0,032 Power conveyor (kW) : Weight conveyors (kg) : (kg) : [10] [10] Maximum load Number of carriers Nominal capacity (p/h) : [11] Maximum carrier load (kg) : [11] (kg) : [12] Total weight 12 Nm UM-Prorunner mk5-2.0-EN...
  • Page 121 Terminal label Warning Risk of rotating parts. Warning Risk of electrical shocks from high electrical voltage. Note The label 'Risk of electrical shocks' must be attached to the electrical cabinet. The electrical cabinet is not supplied by Qimarox. UM-Prorunner mk5-2.0-EN...
  • Page 122 Electrical circuit diagrams Electrical circuit diagrams 10.1 Standard electric drawings Download the electrical drawings of the machine from: https://www.qimarox.com. If the standard electrical drawings apply, the overview of all electrical components is listed on the Specifications document. Note The Specifications document shown is an example.
  • Page 123 Electrical circuit diagrams Connection BR: http://www.productliften.nl/media/text/240/247/69001006.pdf Other connection diagrams DR: http://www.productliften.nl/media/text/240/247/9pd0058us.pdf 10.2.2 Drive type: Movimot Connections Movimot: http://www.productliften.nl/media/text/240/247/17000017.pdf http://www.productliften.nl/media/text/240/247/16742419en.pdf UM-Prorunner mk5-2.0-EN...
  • Page 124 Nobelstraat 43 3846 CE Harderwijk The Netherlands Tel: +31 341 436 700 Fax: +31 341 436 701 E-mail: info@Qimarox.com Internet: www.Qimarox.com USER MANUAL...

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