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PRORUNNER Mk5
Qimarox PRORUNNER Mk5 Vertical Conveyor Manuals
Manuals and User Guides for Qimarox PRORUNNER Mk5 Vertical Conveyor. We have
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Qimarox PRORUNNER Mk5 Vertical Conveyor manuals available for free PDF download: User Manual
Qimarox PRORUNNER Mk5 User Manual (202 pages)
Brand:
Qimarox
| Category:
Accessories
| Size: 21 MB
Table of Contents
Table of Contents
3
1 About this Manual
9
Introduction
9
Product Documentation
9
Source Language
9
Symbols Used in the Manual
10
Terminology List
10
Further Support and Information
11
2 General
13
Machine Identification
13
Machine Layout Drawing and Specifications
16
Warranty
17
Liability
17
CE Declaration of Conformity
17
Patent
18
Trademarks
18
3 Safety
19
Intended Use of the Machine
19
User Types and Qualifications
19
Safety Instructions
19
General
19
Set up
20
Start the Machine
20
During Machine Operation
20
Maintenance and Repair
20
Safety Equipment
20
Safety Symbols on the Machine
22
Potential Risks
23
Machine End of Life and Environment Disposal
24
Sound Level
24
4 Description
25
Overview of Parts
25
General Overview
25
Motor
27
Working Principle with Fixed Conveyors
27
Product Infeed
28
Product Infeed Configurations
30
Product Transportation
31
Product Outfeed
32
Specifications
34
Product Transport Specifications
34
Specifications Added Components
34
Specification of Gap between Conveyors
35
Extra Support of the Machine
36
Machine Use Specifications
37
Specifications of the Surrounding Area
37
Electrical Specifications
37
5 Application Information
39
Layout Options
39
Infeed and Outfeed
39
Gravity Conveyors
39
Driven Roller Conveyor
40
Driven Belt Conveyor
43
Fenced Area
44
Control
44
Electrical Components
44
Safety Controls
45
Control Advice
46
6 Installation
47
Unpacking
47
Delivery
47
Transport
49
General Preparation
49
Horizontal Transport
49
Vertical Transport < 1400 Kg
51
Preparations for a Qimarox Supervised Installation (Optional)
52
Installing the Machine
52
Preparation
52
Installing a Pre-Assembled Machine
53
Installing a Machine Delivered in Parts
54
Installing a Machine from Top to Bottom
55
Installing a Machine from Bottom to Top
56
Installing the Supply Conveyor
57
Procedure
57
7 Maintenance Vertical Conveyor
59
Specific Safety Regulations
59
Preventive Maintenance Schedule, Machine Excluding the Carrier
60
Weekly Maintenance During the First 8 Weeks after Putting into Operation
60
Daily Maintenance
60
Weekly Maintenance
60
Monthly Maintenance
61
6-Monthly Maintenance
62
2-Yearly Maintenance
62
Cleaning
63
Lubrication
63
Lubricate the Chain
63
Lubricate the Wheels of the Trolley
63
Lubricate the Wheels of the Guide
63
Check the Slack on the Sprocket Wheels and Slide Bearings
63
Check the Slack on the Bearings of the Trolleys and Guide
63
Tighten/Slacken the Chain
64
How to Measure the Elongation on the Chain
64
How to Tighten / Loosen the Chain
65
Replace Parts
66
Replace the Trolley
66
Replace the Wheel of the Trolley
71
Replace the Product Carrier
71
Replace the Slide Bearings of the Leveler
72
Replace the Wheel of the Leveler
74
Replace the Curve Plate - Bottom Side
74
Replace the Curve Plate - Upper Side
75
Replace the Chain
76
Replace the Sprocket Wheel - Tensioning Wheel
78
Replace the Sprocket Wheel - Drive Wheel
79
Replace the Drive - Helical Gear Unit
81
Replace the Motor Reductor
82
8 Maintenance Rollerdrive Conveyor
85
Specific Safety Regulations
85
Preventive Maintenance Schedule, Rollerdrive Conveyor
86
Daily Maintenance
86
Weekly Maintenance
86
Monthly Maintenance
87
2-Yearly Maintenance
87
Cleaning
88
Check the Drive Roller
88
Check the Rollers
88
Check the Belts
88
Replace Parts
88
9 Maintenance Belt Conveyor
89
Specific Safety Regulations
89
Preventive Maintenance Schedule, Belt Carrier
90
Daily Maintenance
90
Weekly Maintenance
90
Monthly Maintenance
91
2-Yearly Maintenance
91
Cleaning
92
Lubrication
92
Driving Drum Bearings
92
Check the Slack on the Driving Drum Bearings
92
Tightening/Loosening the Belt
92
How to Tighten/Loosen the Belt
92
Replace Parts
92
10 Maintenance Gravity Roller Conveyor
95
Specific Safety Regulations
95
Preventive Maintenance Schedule, Gravity Roller Conveyor
96
Daily Maintenance
96
Weekly Maintenance
96
Monthly Maintenance
96
Cleaning
97
Check the Slack on the Driving Drum Bearings
97
Replace Parts
97
11 Maintenance Gravity Wheel Conveyor
99
Specific Safety Regulations
99
Preventive Maintenance Schedule, Wheels of the Gravity Conveyor
100
Daily Maintenance
100
Weekly Maintenance
100
Monthly Maintenance
100
6-Monthly Maintenance
101
Cleaning
102
Check the Wheels for Slack
102
Replace Parts
102
12 Maintenance Driven Roller Conveyor
103
Specific Safety Regulations
103
Preventive Maintenance Schedule, Driven Roller Carriers
104
Weekly Maintenance During the First 8 Weeks after Putting into Operation
104
Daily Maintenance
104
Weekly Maintenance
104
Monthly Maintenance
105
2-Yearly Maintenance
105
Cleaning
106
Lubrication
106
Lubricate the Drive Pulley Bearings
106
Check the Slack on the Drive Pulley Bearings
106
Check the Slack on the Tension Wheel Bearings
106
Check the Slack on the Bearings of the Return and Pressure Rollers
106
Check the Slack on the Roller Bearings
106
Tightening/Loosening the Belt
107
How to Tighten/Loosen the Belt
107
Replace Parts
107
13 Troubleshooting
109
Vertical Conveyor
109
Rollerdrive Conveyor
112
Belt Carrier
115
Gravity Roller Carrier
117
Gravity Wheel Carrier
117
Driven Roller Carrier
117
Error Signal on the Drivecontrol
118
14 CE Declaration of Conformity
119
15 Exploded Views of Frame Parts
121
Introduction
121
Drive Section
122
Drive Section Parts List
123
Drive Section Mounting Materials
124
Motor Reductor Section (Option)
125
Motor Reductor (Option) Section Parts List
126
Motor Reduction (Option) Section Mounting Materials
126
Tensioning Section 1/2
127
Tensioning Section Parts List 1/2
128
Mounting Materials Tensioning Section 1/2
129
Exploded View Tensioning Section 2/2
130
Centre Section
133
Centre Section Parts List
134
Centre Section Mounting Materials
135
Assembly Sections
136
Assembly Section Parts List - 1
137
Assembly Section Parts List - 2
138
Assembly Section Parts List - 3
140
Assembly Sections Mounting Materials
142
Guide
143
Guide Parts List and Mounting Materials
144
Trolley
146
Trolley Parts List and Mounting Materials
147
16 Exploded Views of Product Conveyors
149
Introduction
149
Rollerdrive Infeed
150
Rollerdrive Infeed Parts List
151
Rollerdrive Infeed Mounting Materials
152
Rollerdrive Outfeed
153
Rollerdrive Outfeed Parts List
154
Rollerdrive Outfeed Mounting Materials
155
Gravity Roller Infeed
156
Gravity Roller Infeed Parts List
157
Gravity Roller Infeed Mounting Materials
158
Gravity Roller Outfeed
159
Gravity Roller Outfeed Parts List
160
Gravity Roller Outfeed Mounting Materials
161
Multi Belt Infeed
162
Multi Belt Infeed Parts List
163
Multi Belt Infeed Mounting Materials
164
Multi Belt Outfeed
165
Multi Belt Outfeed Parts List
166
Multi Belt Outfeed Mounting Materials
167
Gravity Wheel Infeed
168
Gravity Wheel Infeed Parts List
169
Gravity Wheel Infeed Mounting Materials
170
Gravity Wheel Outfeed
171
Gravity Wheel Outfeed Parts List
172
Gravity Wheel Outfeed Mounting Materials
173
17 Electrical Circuit Diagrams
175
Drives
175
Lift Drive Type: SEW 3PH
175
Lift Drive Type: Movimot
175
Rollerdrive with Drivecontrol IP20
175
Rollerdrive with Drivecontrol IP54
175
Signalling Column K
176
Type KS
176
Type KB
176
Infeed Conveyors IX
180
Type IV
180
Type IB
182
Type IP
183
Type IM
185
Type IS
187
Outfeed Conveyors (UX)
189
Type UV
189
Type UB
191
Type up
191
Type um
194
Type US
196
18 Assembly Instruction
199
19 Appendix
201
Product Registration Form
201
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Qimarox PRORUNNER Mk5 User Manual (124 pages)
Brand:
Qimarox
| Category:
Accessories
| Size: 14 MB
Table of Contents
Table of Contents
3
1 About this Manual
6
Introduction
6
Product Documentation
6
Source Language
7
Drawings
7
Symbols Used in the Manual
7
Terminology List
7
Further Support and Information
8
2 General
9
Machine Identification
9
Machine Layout Drawing and Specifications
10
Warranty
11
Liability
11
CE Declaration of Conformity
12
Patent
12
3 Safety
13
Intended Use of the Machine
13
User Types and Qualifications
13
Safety Instructions
13
Safety Provisions
15
Sound Level
17
Personal Safety
17
Potential Risks
19
Machine End of Life and Environment Disposal
19
4 Description
21
General Overview
21
Working Principles
21
Sensors
23
Motor
26
Control System
27
Guiding of the Carriers
28
Machine in a System
28
Specifications
31
5 Installation
33
General
33
Delivery
33
Possible Installations
34
Unpacking
35
Location
35
On-Site Transport
36
Preparations for Installation by Qimarox (Optional)
38
Installing the Machine
38
Installing Conveyors
46
6 Maintenance
48
General
48
Specific Safety Regulations
48
Preventive Maintenance
49
Cleaning
53
Lubrication
54
Chain Maintenance
54
Bottom Sprocket Plain Bearing Rejection Dimension
57
Plain Bearing (between Trolley and Leveller) Rejection Dimension
57
Replace Parts
57
7 Troubleshooting
79
8 CE Declaration of Conformity
84
9 Exploded Views
85
General
85
Machine Overview
86
Top Section
88
Middle Section
92
Bottom Section
94
Supports
96
Drive (Option)
102
Carrier
110
Lowering Adapter
118
Labels
120
Qimarox PRORUNNER Mk5 User Manual (90 pages)
Brand:
Qimarox
| Category:
Industrial Equipment
| Size: 23 MB
Table of Contents
Table of Contents
3
About this Manual
5
Introduction
5
Machine Documentation
6
Source Language
6
Symbols Used in the Manual
6
Terminology List
7
Further Support and Information
7
General
8
Machine Identification
8
Machine Layout Drawing and Specifications
9
CE Installation Instructions
10
Warranty
10
Liability
10
Ukca
11
Patents
11
Safety
12
Intended Use of the Machine
12
User Types and Qualifications
13
Safety Instructions
14
Safety Provisions
15
Electrical Safety
18
Sound Level
18
Personal Safety
18
Residual Risks
19
Machine End of Life and Disposal
20
Overload Tests
20
Description
21
General Overview
21
Working Principles
22
Connection Unit
24
Motor
27
Control System
29
Guiding of the Carriers
30
Machine in a System
31
Specifications
33
Installation
35
General
35
Delivery
35
Possible Installations
36
Unpacking
36
Location
36
On-Site Transport
37
Preparations for a Qimarox Installation (Optional)
39
Installing the Machine
39
Installing Conveyors
46
Maintenance
48
General
48
Specific Safety Regulations
48
Preventive Maintenance Schedule
49
Cleaning
53
Lubrication
54
Chain Maintenance
54
Bottom Sprocket Plain Bearing Rejection Dimension
56
Plain Bearing (between Trolley and Leveller) Rejection Dimension
56
Replace Parts
56
Troubleshooting
78
EC/UK Declaration of Conformity
82
CE Installation Instructions
84
Electrical Circuit Diagrams
85
Standard Electric Drawings
85
Drives
86
Pneumatic Circuit Diagram
86
General Data
86
Pneumatic Diagram for Tilting Roller Conveyor RDC3
87
Pneumatic Diagram for Shuttle Conveyor RDC5
87
Pneumatic Diagram for Pneumatic Stopper
88
Overload Test Report
89
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Qimarox PRORUNNER Mk5 User Manual (77 pages)
Brand:
Qimarox
| Category:
Industrial Equipment
| Size: 17 MB
Table of Contents
Table of Contents
3
About this Manual
5
Introduction
5
Machine Documentation
6
Source Language
6
Symbols Used in the Manual
6
Terminology List
7
Further Support and Information
7
General
8
Machine Identification
8
Machine Layout Drawing and Specifications
9
CE Installation Instructions
10
Warranty
10
Liability
10
Ukca
11
Patents
11
Safety
12
Intended Use of the Machine
12
User Types and Qualifications
13
Safety Instructions
14
Safety Provisions
15
Electrical Safety
18
Sound Level
18
Personal Safety
18
Residual Risks
19
Machine End of Life and Disposal
20
Overload Tests
20
Description
21
General Overview
21
Working Principles
22
Sensors
24
Motor
25
Control System
26
Guiding of the Carriers
27
Machine in a System
28
Specifications
30
Installation
32
General
32
Delivery
32
Possible Installations
32
Unpacking
32
Location
33
On-Site Transport
34
Preparations for a Qimarox Installation (Optional)
36
Installing the Machine
36
Installing Conveyors
40
Maintenance
41
General
41
Specific Safety Regulations
41
Preventive Maintenance Schedule
42
Cleaning
46
Lubrication
47
Chain Maintenance
47
Bottom Sprocket Plain Bearing Rejection Dimension
49
Plain Bearing (between Trolley and Leveller) Rejection Dimension
49
Replace Parts
49
Troubleshooting
67
EC Declaration of Conformity
71
CE Installation Instructions
73
Electrical Circuit Diagrams
74
Standard Electric Drawings
74
Drives
75
Overload Test Report
76
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