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Raven SmarTrax 117-5031-001 Installation Manual

For buehler versatile 4wd 305-575
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Buehler Versatile 4WD 305-575
SmarTrax™ Installation Manual
P/N 016-5031-001 Rev C
09/15
E19564
Copyright 2011, 2012, 2015

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Summary of Contents for Raven SmarTrax 117-5031-001

  • Page 1 Buehler Versatile 4WD 305-575 SmarTrax™ Installation Manual P/N 016-5031-001 Rev C 09/15 E19564 Copyright 2011, 2012, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Safety Information..........1 Hydraulic Safety ........................2 Electrical Safety ........................2 Chapter 2 Introduction................3 Preparing for Installation ......................3 Recommendations ......................4 Point of Reference ....................... 4 Updates ............................. 4 Kit Contents ..........................5 Chapter 3 Hydraulic System Installation..........
  • Page 4 Table of Contents Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to the SmarTrax system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    I ntroduction CHAPTER C h a p t e r 2 Congratulations on your purchase of the SmarTrax system! This system is designed to provide cutting-edge, hands-free steering of the machine via Global Positioning System (GPS) coordinates. This manual applies to the following machines: MAKE: Buhler Versatile MODEL: 305, 340, 375, 400 - Serial Number 307000 and Lower 435, 485, 535, 575 - Serial Number 704000 and Lower...

  • Page 8: Recommendations

    Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer. SmarTrax Installation Kit (P/N 117-5031-001) TABLE 1.
  • Page 10 Chapter 2 SmarTrax Installation Kit (P/N 117-5031-001) TABLE 1. Picture Item Description Part Number Qty. Washer - 5/16” Lock 313-1000-019 Washer - 5/16” Flat 313-2300-012 Hydraulic Installation Kit (P/N 117-0199-001) TABLE 2. Picture Item Description Part Number Qty. Fitting - -12 ORFS M/M/F Swivel Run Tee 333-0012-029 Adapter Fitting - -12 ORFS (F) to -8 ORFS (M)
  • Page 11 Introduction Hydraulic Installation Kit (P/N 117-0199-001) TABLE 2. Picture Item Description Part Number Qty. Hydraulic Hose - -6 ORFS (F) to -6 ORFS (F) 214-1000-879 90° - 50” Hydraulic Hose - -6 ORFS (F) to -8 ORFS (F) 214-1000-911 - 50” Hydraulic Hose - -6 ORFS (F) to -8 ORFS (F) 214-1000-912 90°...
  • Page 12 Chapter 2 Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    H ydraulic System CHAPTER C h a p t e r 3 Installation WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right.

  • Page 14: Install Fittings In The Smartrax Valve

    Chapter 3 NOTICE The appearance of the SmarTrax hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same. Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-089) on the machine, install the proper fittings in the valve.

  • Page 15: Mount The Smartrax Valve

    Hydraulic System Installation Mount the SmarTrax Valve SmarTrax Valve Mounting Location FIGURE 2. Install the SmarTrax valve on the mounting bracket (P/N 107-0171-911) using four 5/16” hex bolts (P/N 311- 0052-104) and four 5/16” lock washers (P/N 313-1000-019). SmarTrax Valve Mounted on the Machine FIGURE 3.

  • Page 16: Install The Pressure Hose

    Chapter 3 Left and Right Steering Hoses Installed FIGURE 4. Install a -12 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-029) in the open port of the steering orbital. Connect the machine’s left steering hose to the opposite end of the installed tee fitting. Install a -12 ORFS (F) to -8 ORFS (M) reducer adapter fitting (P/N 333-0012-030) on the 90°...

  • Page 17: Install The Tank Hose

    Hydraulic System Installation Pressure Hose Installed FIGURE 5. Install a -12 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-029) in the open pressure port. Connect the machine’s pressure hose to the opposite end of the installed tee fitting. Install a -12 ORFS (F) to -8 ORFS (M) reducer adapter fitting (P/N 333-0012-030) on the 90° end of the installed tee fitting.

  • Page 18: Install The Load Sense Hoses

    Chapter 3 Install the 90° end of the supplied hydraulic hose (P/N 214-1000-876) on the installed reducer fitting. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-089). Install the Load Sense Hoses Disconnect the machine’s load sense hose from the steering orbital.

  • Page 19: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-5031-001 Rev. C...
  • Page 20 Chapter 3 Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...

  • Page 21: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 4 Installation Install the SmarTrax Node Mount the SmarTrax Node SmarTrax Node Mounting Location FIGURE 1. Node Mounting Bracket Location Remove the parking brake from the base of the seat by removing the existing M10 x 30 mm bolts. Manual No.

  • Page 22: Node Mounting Locations

    Chapter 4 SmarTrax Node Installed FIGURE 2. Note: The forward vehicle direction is 6 in the pictured node orientation. Install the SmarTrax node (P/M 063-0173-228) on the node mounting bracket (P/N 107-0171-914) using three 5/16” hex bolts (P/N 311-0052-104), three 5/16” washers (P/N 313-2300-012), and three 5/16”-18 lock nuts (P/N 312-4000-059).

  • Page 23: Install The Foot Switch

    Cab Component Installation • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground. Note: Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel. This number will be needed during the SmarTrax calibration process.

  • Page 24: Install The Valve Harness

    Chapter 4 Install the Valve Harness Valve Harness Connected to Node Harness FIGURE 5. Connect the 12-pin connector of the valve harness (P/N 115-4001-148) into the mating connector of the node harness (P/N 115-4001-109). Valve Harness Routed Outside Cab FIGURE 6. Route the valve harness cable outside and under the cab through the access hole located under the floor mat behind the seat toward the SmarTrax valve (P/N 334-0003-089).
  • Page 25 Cab Component Installation Connect the PSI connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. Valve Connection FIGURE 8. Connect the PVES connector to the open PVE port of the SmarTrax valve. Manual No. 016-5031-001 Rev. C...
  • Page 26 Chapter 4 Valve Harness Wiring Diagram FIGURE 9. Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...

  • Page 27: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    The SmarTrax interface tee is sold separately. Contact your local Raven dealer for ordering information. Locate and disconnect the connection between the Raven console cable and chassis cable on the machine’s existing CAN system. Install the SmarTrax interface tee cable (P/N 115-4001-070 or 115-4001-071) between the chassis and Raven console harness.

  • Page 28: System Diagrams

    Chapter 4 System Diagrams Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...
  • Page 29 Cab Component Installation Manual No. 016-5031-001 Rev. C...
  • Page 30 Chapter 4 Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...

  • Page 31: Startup Procedures

    S tartup Procedures CHAPTER C h a p t e r 5 WARNING When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. WARNING Do not use hands to check for leaks.

  • Page 32: Calibrate The Smartrax System

    Chapter 5 Access the System Diagnostic screen by selecting the MACHINE TEST option on the Machine Type screen and turn the wheels using the Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately.
  • Page 33 Index Cab Component Installation Installing the Foot Switch 19 Installing the SmarTrax Node 17 Node Mounting Locations 18 Installing the Valve Harness 20 Mounting the SmarTrax Node 17 Hydraulic System Installation Hydraulic Diagram 15 Installing Fittings in the SmarTrax Valve 10 Installing the Left and Right Steering Hoses 11 Installing the Load Sense Hoses 14 Installing the Pressure Hose 12...
  • Page 34 Index Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual...
  • Page 35 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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