Champion Power Equipment 200911 Operator's Manual
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Champion Power Equipment 200911 Operator's Manual

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OPERATOR'S MANUAL
MODEL #200911
3550W PORTAbLE GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
Made in China - REV 20200430
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of Portable Generators). Made in China - REV 20200430 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    200911 - 3550W PORTAbLE GENERATOR TAbLE Of CONTENTS TAbLE Of CONTENTS Storage ............Short Term Storage (up to 30 days) ......Introduction ...........

  • Page 3: Introduction

    INTRODUCTION INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    200911 - 3550W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS IMPORTANT SAfETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 5 200911 - 3550W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    200911 - 3550W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER  DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Labels

    Fuel UNLEADED FUEL ONLY. Minimum octane This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for rating of 87. Maximum 10% ethanol. outside parties without the explicit consent of Champion Power Equipment.

  • Page 8: Safety Symbols

    200911 - 3550W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    200911 - 3550W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    3. Turn the fuel valve to the “OFF” position. doors and intake ventilation covers. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    200911 - 3550W PORTAbLE GENERATOR CONTROLS AND fEATURES CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 4.7 gal. (17.8 L) 8.

  • Page 12: Control Panel

    200911 - 3550W PORTAbLE GENERATOR CONTROLS AND fEATURES Control Panel 1. Engine Switch – Used to put in START mode or STOP the RECEPTACLES generator. 120V AC, 30A Locking (NEMA L5-30R) 2. Intelligauge – Three mode digital meter for displaying May be used to supply electrical power for voltage, frequency (hertz) and total run time.

  • Page 13: Intelligauge

    200911 - 3550W PORTAbLE GENERATOR CONTROLS AND fEATURES Intelligauge Three mode digital meter for displaying frequency (hertz), voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz.

  • Page 14: Tools Needed

    200911 - 3550W PORTAbLE GENERATOR CONTROLS AND fEATURES Parts Included Accessories Generator Cover ............ Oil Funnel ............

  • Page 15: Assembly

    200911 - 3550W PORTAbLE GENERATOR ASSEMbLY ASSEMbLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our CAUTION  factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 16: Add Engine Oil

    200911 - 3550W PORTAbLE GENERATOR ASSEMbLY Install the Handle 1. Place the generator on a flat, level surface. 1. Place the handle (G) inside the mounting channel on the 2. Remove oil fill cap/dipstick to add oil. frame. 3. Using a funnel, add up to 16.9 fl. oz. (0.5 qt.) of oil (not 2.

  • Page 17: Add Fuel

    200911 - 3550W PORTAbLE GENERATOR ASSEMbLY NOTICE WARNING   Synthetic oil may be used after the 5 hour initial break-in Pouring gasoline too fast through the fuel screen may result period. Using synthetic oil does not decrease the in gasoline splashing over the generator and operator while recommended oil change interval.

  • Page 18: Operation

    200911 - 3550W PORTAbLE GENERATOR OPERATION Surge Protection Neutral Bonded to Frame* – Neutral circuit IS electrically connected to the frame/ground of Electronic devices, including computers and many programmable the generator. appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage –...

  • Page 19: Connecting Electrical Loads

    200911 - 3550W PORTAbLE GENERATOR OPERATION 5. Move the choke to the “CHOKE” position. Note: for restarting NOTICE  a warm engine, move the choke to 75% of the CHOKE position. For gasoline restarts with hot engine in hot ambient temperature >...

  • Page 20: Do Not Overload Generator

    200911 - 3550W PORTAbLE GENERATOR OPERATION 3. Plug in and turn on the first item. It is best to attach the item WARNING  with the largest load first. Always remember to plug your appliances directly into the 4. Allow the engine to stabilize.

  • Page 21: Moving The Generator

    200911 - 3550W PORTAbLE GENERATOR MAINTENANCE To alleviate high altitude issues other than the natural power NOTICE  loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained If the engine will not be used for a period of two (2) weeks or by contacting our Technical Support Team.

  • Page 22: Cleaning The Generator

    200911 - 3550W PORTAbLE GENERATOR MAINTENANCE The owner/operator is responsible for all periodic maintenance. NOTICE  Complete all scheduled maintenance in a timely manner. Once oil has been added, a visual check should show oil Correct any issue before operating the generator.

  • Page 23: Cleaning The Spark Arrestor

    200911 - 3550W PORTAbLE GENERATOR MAINTENANCE Cleaning the Air filter CAUTION  1. Remove the snap-on cover holding the air filter to the Failure to clean the spark arrestor will result in degraded assembly. engine performance. NOTICE  Federal and local laws and administrative requirements indicate when and where spark arrestors are required.

  • Page 24: Storage

    200911 - 3550W PORTAbLE GENERATOR STORAGE Mid Term Storage (30 days – 1 year) EVERY 100 HOURS OR ANNUALLY Gasoline in the tank has a maximum shelf life of up to 1 year with — Change oil the addition of a properly formulated fuel stabilizer and stored in a —...

  • Page 25: Removing From Storage

    200911 - 3550W PORTAbLE GENERATOR STORAGE 9. Install the spark plug and spark plug cap. 10. Clean the generator according to Cleaning the Generator. 11. Store the generator in a cool, dry place out of direct sunlight. Long Term Storage (over 1 year) For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline.

  • Page 26: Specifications

    200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS SPECIfICATIONS NOTICE  Temperature will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on the temperature Generator Model ......... . .

  • Page 27: Parts Diagram

    200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Parts Diagram...

  • Page 28: Parts List

    200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Parts List Part Number Description Qty. Part Number Description Qty. R225MP000FB- 33 90722-YEC0210-0001 Plug, End Engine, 224cc CMP304 34 51005HY020410-0001 Vibration Mount 1, Frame 37200-YGK0110-00A0 Fuel Gauge 35 51016-YGK0110-H7A0 Support Leg 16730-YGM0110-00A0 Fuel Tank Cap...
  • Page 29 200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Part Number Description Qty. Receptacle Cover, 65 35654-YGK0310-0000 TT-30R Alternator Assembly, AL, 66 31300-YGK0110-0000 D160 x 120 Flange Bolt, M5 x 16, 67 90001-0516-0105 Black Zinc 68 30048-Y040120-0100 Bolt M6 x 165, Stator Cover, End Housing,...

  • Page 30: Engine Parts Diagram

    200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Engine Parts Diagram...

  • Page 31: Engine Parts List

    200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Engine Parts List Part Number Description Qty. Part Number Description Qty. Crankcase Gasket Throttle Valve Returning 11001-Z440110-00A0 35 16012-Z010310-0000 Spring Drain Plug Bolt, M10 11007-Z010310-0000 36 16061-Z010110-0000 Governor Arm x1.25 x15, Black Zinc Governor Rod, Blue White...
  • Page 32 200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Part Number Description Qty. 63 90204-Z010210-0000 Stud, M6 x 96, Black Zinc Hexagon Flange Nut, M6, 64 90305-0600-33 Black Zinc Hexagon Flange Nut, 65 90305-Z010210-0300 M10, Black Zinc Washer, Ø10 x Ø15.8 x 66 90408-Z010110-0000 67 90408-Z010210-0000 Washer, Ø10 x Ø15 x 0.6...

  • Page 33: Wiring Diagram

    200911 - 3550W PORTAbLE GENERATOR SPECIfICATIONS Wiring Diagram...

  • Page 34: Troubleshooting

    200911 - 3550W PORTAbLE GENERATOR TROUbLESHOOTING TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.

  • Page 35: Warranty

    (parts and labor) from Champion Power Equipment disclaims any obligation to cover the original date of purchase and 270 days (parts and labor) for any loss of time, use of this product, freight, or any incidental commercial and industrial use.
  • Page 36 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 37 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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