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SUBMERSIBLE BATTERY
ASSEMBLY & INSTALLATION
Overview
Submersible Battery
The Biomark
assembly of the 72 Ah (2-week runtime) or 180 Ah (4-week runtime) submersible battery pack.
Please follow these procedures to successfully install and seal your submersible battery pack.
Failure to follow manufacturer guidelines and specifications may void Biomark's manufacturer's
warranty.
Shipment includes:
•
(1) Submersible battery enclosure
(1) Submersible battery enclosure entry plate with Battery Management System (BMS) &
•
Wiring
•
(1) Sealing Gasket
(2) Foam inserts
•
(40) Stainless Steel ¼-20 x 2.5" partially threaded hex head screw – 7/16" hex size
•
•
(80) Stainless Steel .281" ID .625" OD – standard ¼" flat washers used
(80) Stainless Steel Nylon-Insert Locknut, 1/4"-20 Thread Size- 7/16" hex size
•
Bus Bar Kit
•
o Each kit will include (2) Vertical and (1) Horizontal bus bars with the following
battery terminal hardware:
o 72Ah Battery Terminal Hardware
www.biomark.com
is shipped unassembled. This document covers the
(8) M6 - 1 x 12mm full thread hex head screw– 10mm hex size
+1 208.275.0011
customerservice@biomark.com
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Summary of Contents for Biomark Submersible Battery
- Page 1 The Biomark is shipped unassembled. This document covers the assembly of the 72 Ah (2-week runtime) or 180 Ah (4-week runtime) submersible battery pack. Please follow these procedures to successfully install and seal your submersible battery pack. Failure to follow manufacturer guidelines and specifications may void Biomark’s manufacturer’s warranty.
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Page 2: Torque Specifications
Assembly & Installation Instructions Assembly and installation of the submersible battery pack must be performed in a clean environment to ensure proper seal of waterproof enclosure, and on a large flat surface, free of contaminants or obstructions. -
Page 3: Step 3: Battery Management System
SUBMERSIBLE BATTERY INSTALLATION Step 2: Install Battery Cells into the Submersible Battery Box For easy installation of battery cells into battery box, tilt battery box vertically so opening is orientated upward and label on outside of box is facing away from you. - Page 4 SUBMERSIBLE BATTERY INSTALLATION Step 4: Install Bus Bars & BMS Wiring for 12 Volt Battery Configuration Lay the battery box (Horizontally) onto a flat surface with the battery label faced up. LEFT BUS BAR TOP BUS BAR Remove vertical (Left) bus bar and associated battery terminal hardware from included packaging.
- Page 5 SUBMERSIBLE BATTERY INSTALLATION Step 5. Connect Entry Plate to Battery Cells Place the battery entry plate in front of the battery box assembly with the positive (Red) wire facing left, and negative (Black) facing right. Install positive (Red) wire extending from the battery pack entry plate to positive terminal of battery #3.
- Page 6 SUBMERSIBLE BATTERY INSTALLATION Beginning at the positive terminal on battery #1, torque all battery terminal hardware to 30-inch pounds. Note: when tightening bolts with additional wire connections, orientate all ring terminals towards the middle of the grouped batteries. This will allow for proper placement of foam inserts described in the following step.
- Page 7 SUBMERSIBLE BATTERY INSTALLATION Step 8. Seal Battery Box Entry Plate to Battery Box Tip the battery box assembly vertically with Biomark battery label faced away from you and inspect the proper alignment of the entry plate with the battery pack flange.
- Page 8 SUBMERSIBLE BATTERY INSTALLATION To secure bolts in place, install flat washer between battery box flange and nut for each bolt. Step 9. Torque Sealing hardware to manufactures specifications Finish installation by using the provided torque screwdriver fixed with a 7/16” socket, and 7/16”...
- Page 9 Once the battery pack has been assembled, properly sealed, and proper voltage verified, no maintenance or periodic servicing is required. If you have any questions regarding the battery installation, battery wiring, or sealing process, please contact a Biomark representative. QUICK START GUIDE...
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Page 10: Charger Specifications
Charge Cycle Duration: • Average charge cycle varies depending on battery condition. **DO NOT use Biomark provided battery charger on any other battery pack. **DO NOT use any other battery charger to charge Submersible Battery Pack. Connecting Charger to Submersible Battery Pack Connect your Quick Charge ™... - Page 11 Tighten plugs to just beyond hand tight. Excessive tightening or additional thread sealant is not necessary to maintain waterproof integrity of battery box enclosure. Submersible Battery Pack is ready for use with Submersible Antenna System. QUICK START GUIDE 705 S 8 ST, BOISE, ID USA +1 208.275.0011 |...