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Eaton Cutler-Hammer PanelMate Power Pro 1785 Series Replacement Instructions Manual
Eaton Cutler-Hammer PanelMate Power Pro 1785 Series Replacement Instructions Manual

Eaton Cutler-Hammer PanelMate Power Pro 1785 Series Replacement Instructions Manual

Backlight replacement
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Replacing the PanelMate Power Pro 1785 Series, PanelMate ePro
7585x-8 and 7685x-8 Series Backlight Assembly
Introduction
The Backlight Replacement Kit provides a replacement backlight for the PanelMate Power Pro 1785
Series, the PanelMate ePro 7585x-8 Series, and the PanelMate ePro 7685x-8 PS Series (all models)
units. Although the figures provided are for touchscreen models, disassembly for keypad models is
similar. For bulb replacement in keypad units, follow the same procedures as for touchscreen units.
Contents
Backlight
Disposable Grounding Wrist Strap
Caution: Electrostatic Discharge (ESD) can damage static-sensitive electronic components. You
should perform these procedures only at an ESD workstation. If an ESD workstation is not
available, you can provide some protection by wearing an anti-static wrist strap and
attaching it to a metal part of the system chassis.
Warning: This procedure requires electrical and mechanical skill and should be attempted
only by qualified technicians.
Required Tools
Phillips screwdriver—size P0 and P1. Magnetic would be helpful.
Nut Driver or socket size ¼"
Instructions for Replacing the Backlight in a 1785 Series unit
1. Disconnect the power source cable and any other cables from the PanelMate unit. If a high speed
interface module is attached, remove the module.
2. Remove the cover from the electronics module by unscrewing the screws holding the cover on.
3. Remove the circuit board by removing the standoffs, and the screws holding the circuit board to the
display plate assembly.
4. Disconnect the backlight cable from the inverter. If necessary, you may have to remove the inverter
by removing the screws connecting the inverter to the display plate.
Note: In newer models, a standoff had been placed next to the backlight cable connector to prevent
it from disconnecting from the inverter. The inverter has to be removed in order to disconnect
the backlight cable.
5. Remove the standoffs on the display plate to release it from the front panel.
6. Remove the display module from the display plate by unscrewing the screws at the corners, and
pulling the backlight cable through the cutout in the display plate.
7. Remove the video cable from the display module.
January 2006
Page 1 of 14
01-50604-01

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Summary of Contents for Eaton Cutler-Hammer PanelMate Power Pro 1785 Series

  • Page 1 Replacing the PanelMate Power Pro 1785 Series, PanelMate ePro 7585x-8 and 7685x-8 Series Backlight Assembly Introduction The Backlight Replacement Kit provides a replacement backlight for the PanelMate Power Pro 1785 Series, the PanelMate ePro 7585x-8 Series, and the PanelMate ePro 7685x-8 PS Series (all models) units.
  • Page 2 8. With the display module facing down, remove the backlight cartridge by unscrewing the two screws holding the backlight cartridge to the display module and sliding gently apart about 1/8 inch and then lifting up. Figure 1 shows the backlight removed. Screw Screw Video...
  • Page 3 Instructions for Replacing the Backlight in a 7585x-8 Series unit 1. Disconnect the power source cable and any other cables from the PanelMate unit. 2. Remove the chassis cover from the electronics module by unscrewing the six screws at the back of the unit.
  • Page 4 6. Unplug the black display cable and the red and white touchscreen wire bundle from the CPU circuit board. See Figure 4. 7. Unplug the fan cable from the connector. See Figure 4. Display Cable (Most Wires Away From Fan) Touchscreen Wire Bundle (Red Wire Towards Fan)
  • Page 5 Remove the four screws holding the motherboard to the standoffs. See Figure 5. 10. Remove the motherboard. While you can leave the power wires attached, you may find it more convenient to remove the wires and set the motherboard aside. Take care not to damage the motherboard during the rest of this procedure.
  • Page 6 12. Remove the two screws holding the inverter board and remove the inverter board. This requires a small Phillips-head screwdriver. See Figure 7. Touchscreen Jumper Cable Touchscreen Power Connector Touchscreen Touchscreen Connector Controller Card Inverter Backlight Board Connector Inverter Power Remove Connector Screws...
  • Page 7 16. Loosen or remove the center right and center bottom screws. This loosens the display plate so you can get the touchscreen ribbon cable connector out. See Figure 8. 17. Remove front panel and lay it aside. Front Panel Display Display Plate Figure 8...
  • Page 8 19. With the display module facing down, remove the backlight cartridge by unscrewing the two screws holding the backlight cartridge to the display module and sliding gently apart about 1/8 inch and then lifting up. Figure 10 shows the backlight removed. Screw Screw Video...
  • Page 9 26. Reattach the backlight cable to the inverter board. Ensure that the two wires are on either side of the small white standoff. See Figure 12. 27. Reattach the inverter board. Make sure the wires are routed through the cable clip. Cable Clip Inverter Board...
  • Page 10 Instructions for Replacing the Backlight in a 7685x-8 ePro PS Series unit 1. Disconnect the power source cable and any other cables from the PanelMate unit. 2. Remove the chassis cover from the electronics module by unscrewing the five screws at the back of the unit and the single screw on the connector side of the unit.
  • Page 11 4. Rotate the unit 90°. Remove the screws from the power supply and disconnect the two power connectors. See Figure 15. connector Power supply Power screws connectors Figure 15 Note: If the unit is an Outdoor Series model, a fan bracket will be mounted above the PCI connector and wired into the power supply.
  • Page 12 6. Gently tilt the circuit board up along the fan edge of the board and remove the video cable, inverter cable and touchscreen cable. See Figure 17. The CPU circuit board is now free from the unit. Video cable Inverter cable Touchscreen cable Figure 17...
  • Page 13 10. Remove the four corner screws of the display. See Figure 19. As you remove the display from the display plate, be careful to disconnect the video cable by pulling straight back on the display. Also be careful to gently pull the backlight cable through the opening in the plate. Screws Figure 19 11.
  • Page 14 24. Verify that all previous connections are in place and that all wires are inside the edges of the display plate. Reinstall the chassis cover. See Figure 13. 25. Connect the power source cable and any other cables. Eaton Corporation Operator Interface Business 811 Green Crest Drive...